Sealey RE89 User manual

2TONNE TRANSPORTACAR TROLLEY
MODEL NO: RE89
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
9Ensure the trolley is in sound condition and good working order. Take action for immediate repair or replacement of damaged parts.
Use genuine parts only. The use of improper parts may be dangerous and will invalidate the warranty.
WARNING! Prepare the vehicle ready for resting and moving on the trolley. Ensure the vehicle will not move, tip, fall etc
once it has been seated on the trolley. Take any necessary precautions to protect persons, property and equipment when using this
trolley.
9Locate the trolley in a suitable, well lit working area.
9Keep working area clean and tidy and free from unrelated materials.
9Use trolley on level and solid ground, preferably concrete. Avoid
tarmacadam as trolley may sink in.
9Ensure the vehicle engine is switched off .
9Ensure there are no passengers in the vehicle.
9Ensure all non-essential persons keep a safe distance whilst the
9trolley is in use.
9Only place trolley under those lifting points recommended by vehicle
manufacturer (see vehicle hand book).
9Check the lifting point is stable and correctly held in trolley supports.
9Ensure the trolley wheels are free to move and that there are no
obstructions.
9Ensure you have a clear view and necessary assistance when
transporting vehicle.
9Ensure there are no persons or obstructions beneath the vehicle before moving.
9When stationary, always lock the two brake wheels.
8DO NOT operate the trolley if damaged.
8DO NOT allow untrained persons to operate the trolley.
8DO NOT exceed the rated capacity of the trolley.
WARNING! DO NOT use the trolley to hold and move a vehicle which is unstable.
8DO NOT allow the vehicle to move on the trolley.
8DO NOT move vehicle if there is a risk of spillage of fuel, battery acid, or other dangerous substances.
8DO NOT work under the vehicle unless supported by axle stands which have been correctly positioned.
8DO NOT ride on the trolley.
8DO NOT use the trolley without appropriate supports.
8DO NOT use the trolley for purposes other than which it is intended.
9When not in use store trolley in a safe, dry, childproof area.
2. INTRODUCTION
Steel frame designed for supporting and moving partly dismantled or badly damaged vehicles around the workshop or bodyshop.
Sliding castor brackets adjust for width and rubber-faced support pads adjust for height.
3. SPECIFICATIONS
Model No:..................................................................... RE89
Capacity:.................................................................... 2000kg
Min. height: ................................................................ 300mm
Max. height: ............................................................... 390mm
Max. width:............................................................... 1485mm
Castor diameter ...................................................... Ø150mm
RE89 Issue 1 07/05/19
Original Language Version
© Jack Sealey Limited
Refer to
instructions
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Wear safety
footwear
Wear safety
gloves

4. ASSEMBLY
4.1. Assemble the two saddles (fig.2.3) with support pads (fig.2.2) using screws (fig.2.1).
4.2. Assemble support beams (fig.2.4) with four castor assemblies (fig.2.6) using nuts, spring washers and bolts.
4.3. Slide assembled support beams onto the main beam support .
4.4. Assemble main beam travel stops (fig.2.9) using M6x16 bolt and nut. Set bolt protrusion to be enough to prevent the support beams from
sliding off the main beam.
4.5. Screw assembled saddles into support beams and lightly nip place for stowage until it is used.
4.6. Lightly lubricate castor wheel hubs.
5. OPERATION
WARNING! Before use, ensure Section 1 safety instructions are read and understood.
5.1. Check and prepare the vehicle as mentioned in the safety instructions, ensuring the ground on which the trolley is to travel is level and
solid (not tarmacadam).
5.2. Set saddles to correct height and width for vehicle to be transported by sliding support beam along the main beam and then screwing in
or out of support beam.
5.3. Position the trolley supports under the vehicle manufacturer’s recommended lifting point. Check that the vehicle is secure and there are
no persons or obstacles beneath the vehicle or in the path of transportation.
5.4. When the trolley destination is reached, the trolley wheels must be chocked to stop further movement.
8DO NOT use trolley as a support stand for working on, or under, the vehicle. The trolley is designed for manoeuvring only.
6. MAINTENANCE
6.1. Before each use check for broken, cracked, bent, or loose parts, or any visible damage. If any suspect item is found remove trolley
from service and take necessary action to remedy the problem.
8DO NOT use the trolley if believed to have been subjected to abnormal load or shock load.
6.2. Keep the trolley clean and periodically oil the wheel bearings.
Original Language Version
© Jack Sealey Limited RE89 Issue 1 07/05/19
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
Item Description Qty. Part no.
1 Screw 8
2 Rubber pad 2 RE89.1
3 Saddle 2 RE89.1A
4 Support beam 2 RE89.2
5 Nut M10 16 RE89.5
6 Caster 4 RE89.7
7 Spring washer 16 RE89.4
8 Bolt M10x25 16 RE89.6
9 Beam 1 RE89.3
10 Nut M6 2
11 Bolt M6x16 2
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