Sealey W508T.V3 User manual

INSTRUCTIONS FOR
WHEEL REMOVAL TROLLEY 500KG
ADJUSTABLE WIDTH
MODEL NO: W508T.V3
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
9This trolley is designed for the removal, transportation and installation of vehicle wheels and should be used for no other purpose.
9Always lower, centre and chain the wheel before attempting to move trolley.
9Onlyusethetrolleyonrm,level,unobstructedsurfaceswhicharecapableofsupportingthetrolleyandwheel.
8DO NOT overload the trolley - maximum capacity is 500kg.
8DO NOT ride or allow others to ride on the trolley.
8DO NOT use on tarmacadam. The trolley must only be used on a concrete surface.
9Replace or repair damaged parts. Use only recommended parts. Unauthorised parts may be dangerous and will invalidate the warranty.
9Useaqualiedpersontolubricateandmaintainthetrolley.DO NOTusebrakeuidtotop-uphydraulicunit.UseSealeyhydraulicoil
only.
WARNING! Failure to comply with these instructions may result in loss of load, damage to trolley or other property and/or personal
injury.
2. INTRODUCTION
Suitable for changing wheels and tyres on the very largest vehicles. 8 Position adjustable roller width ranging from 440 to 780mm giving
greaterexibility.Loadarmsincorporatesmoothrolleractionsleevesallowingwheeltoberotatedforlininguponstuds.Footoperated
hydraulicmechanismwithdeadman’scontrolrelease.Mountedontwoswivelandtwoxedcastorsforstabilityandeasymanoeuvrability.
Supplied with safety chain.
3. SPECIFICATION
Model no: ..............................................................W508T.V3
Maximum lifting capacity: ............................................. 500kg
Minimum lifting height: ................................................. 50mm
Maximum lifting height: .............................................. 640mm
Width between rollers:.440, 496, 560, 610, 668, 724, 780mm
Roller length:.............................................................. 620mm
4. ASSEMBLY
Note: Numbers used refer to the parts diagram. The trolley should be assembled by at least 2 people.
4.1. Attach upright posts (13) to base beam (39), ensuring that the holes at the top for attaching the handle (28) are rearward facing.
Secure each of the the posts with 3 bolts (2 x 14, and 15), nuts (22) and washers (2 and 20), making sure the longer bolts (15) are
 ttedhorizontally.
4.2.  Nextplacethejack(26)ontothebasebeaminbetweenthebracketsandsecurewithscrews(9).Makesurefootpedal(g.2C)is
facing rearwards.
4.3. Slide the lifting bracket (31) over the upright posts (11), attach the top of the hydraulic ram to the top bracket on the lifting frame
using a pin (27) washer (6) and split pin (8).
4.4. Slot the support beams (3) into the front brackets on the lifting bracket (31), line up the holes in the bracket with the holes in the
support beams (3) and slide the axle (7) through, secure at each end with washer (6) and split pin (8).
4.5. Attach the handle (28) to the top of the upright posts (13) using bolts (33) and washers (34).
4.6. Fit the safety chain (32). Fix hooks (10) through columns (11) using nut (9). Hook chain (32) onto hooks (10).
5. OPERATION
WARNING! Ensure that the vehicle to be worked on is safely supported on axle stands.
5.1.  Beforerstuse:1)Oilallmovingparts.2)Withliftingframe(g.2A)atlowestpointcheckhydraulicoillevelbyremovingllerplug
 (g.2B).Oilshouldbeatbottomofllerhole.Topup,orallowtodrain,asnecessaryandreplacenonventedtransitplugwiththe
 ventedplug,seeg.3.
5.2. LIFTING
5.2.1. Centrethetrolleyaroundthewheel,ascloseinaspossible,andraisetheliftingframebyoperatingthefootpedal(g.2C).
Refer to
instruction
manual
Wear
protective
gloves
Wear
safety
footwear
W508T.V3 | Issue:2 (L) 27/09/17
Original Language Version
© Jack Sealey Limited

5.3. LOWERING
5.3.1. Turnreleasevalve(g.2D)tolowerliftingframe.Keepfeetandhandsawayfromtheframewhilstitdescends.
5.4. MOVEMENT
5.4.1. Beforemovingtheladentrolleyensurethatthewheeliscentredontherollersandrestrainedbythesafetychain(g.2E)andthat
theliftingframeisaslowaspossiblewhilststillallowingclearancebetweentyreandoor.
5.5. FRAME WIDTH
5.5.1. The lifting frame rollers can be set to these widths; 440, 496, 560, 610, 668, 724, 780mm. Each roller has to be lifted
individuallybyitsouterendsoithingesupwards(seeg.1.1).Whentherollerbracketisclearofitslockingposition,slideitalong
itshingepin(g.1.2)andloweritintothealternativelockingpositions.
6. MAINTENANCE
6.1. Daily: Check for damage and oil leaks. Monthly: Oil moving parts and grease pedal-to-piston faces. Check for abnormal wear and
tear.
WARNING: DO NOTusebrakeuid,oranyuidotherthanhydraulicjackoilasthismaycauseseriousdamagetothejackand
will invalidate the warranty!
6.2. Withliftingframeatlowestpoint,checkhydraulicoillevelbyremovingllerplug(g.2B).Levelshouldbeatbottomofllerhole.
Top up, or allow to drain, as necessary. Replace plug.
7. FAULT FINDING
7.1. Liftingframedoesnotreachfullheight-lowoillevel,checkandll(see5.1.).
7.2. Foot pump ineffective - oil level too high, check and drain (see 5.1.)
▲IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THIS PRODUCT.
Hydraulicproductsareonlyrepairedbylocalserviceagents.Wehaveservice/repairagentsinallpartsoftheUK.DO NOT return
the trolley to us. Please telephone us on 01284 757500 to obtain the address and ‘phone number of your local agent. If trolley is
under guarantee contact your local Sealey dealer.
De-commissioning the Jack
Should the jack become completely unserviceable and require disposal, draw off the oil into an approved container and dispose of
the jack and the oil according to local regulations.
Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)
into approved containers and dispose of the product and the fluids according to local regulations.
fig.1
fig.2
fig.3
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.