Sealey BSL102 User manual

INSTRUCTIONS FOR:
CV JOINT BOOT CLAMP KIT
MODEL NO. BSL102
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
BSL102 - 1 - 281004
1. SAFETY INSTRUCTIONS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR
PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
2. SPECIFICATION & CONTENTS
SPECIFICATION.
Banding is 430BA Stainless Steel, 5.5mm wide and 0.4mm thick.
Tensile strength of banding: . . . . . . . . .480N/mm2
Stainless Steel Band Cassette: . . . . . .183ft. (56 mtr)
Seals: . . . . . . . . . . . . . . . . . . . .x150
Pliers: . . . . . . . . . . . . . . . . . . . . . .x1
Dispenser: . . . . . . . . . . . . . . . . . . . .x1
1.1 GENERAL SAFETY
3Carefully read these operating and safety instructions before use.
Keep them for future reference.
3Keep the work area clean, uncluttered and ensure there is
adequate lighting.
3Maintain correct balance and footing. Ensure the floor is not
slippery and wear non-slip shoes.
3Remove ill fitting clothing. Remove ties, watches, rings, and other
loose jewellery, and contain and/or tie back long hair.
3Keep children and unauthorised persons away from the working
area.
7DO NOT use the clamp tool for any purpose other than that for
which it is designed.
7DO NOT operate the clamp tool when you are tired or under the
influence of alcohol, drugs or intoxicating medication.
pWARNING! Ensure Health & Safety, local authority, and general
workshop practice regulations are adhered to when using this
equipment.
1.2 MECHANICAL SAFETY
3Maintain the clamp tool in good condition.
7DO NOT operate the clamp tool if any parts are damaged or
missing as this may cause failure and/or personal injury.
1.3 OPERATIONAL SAFETY
3When working with the clamp tool you are advised to use
protective equipment including safety shoes, work gloves and
safety goggles.
3Never insert fingers into the tool.
3. OPERATION
3.1. The four positions of the pliers are as follows.
Fig. 1
Fig. 2
Fig. 3
Fig. 4
01284 757500
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Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
www.sealey.co.uk
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Position 1
Position 2
Position 3
Position 4

BSL102 - 1 - 281004
3.2. Use the ruler, marked on the cassette, to measure the
correct length. (Fig.5)
3.3. Cut the band, using plier position 2, handles 2 & 3 held
together. (Fig. 6)
Fig. 5
Fig. 6
3.4. Insert the band through a seal. (Fig. 7)
3.5. Bend the band tail under the seal (1cm length). (Fig. 8)
Fig. 7 Fig. 8
Fig. 9 Fig. 10 Fig. 11
3.1.6.
Crimp the tail to the seal using the pliers (plier position 4). (Fig.9)
Ensure the pliers tongs touch the two legs of the seal as
in Fig.10. When crimped it should look as (Fig. 11).
3.7. Place the band over the CV Boot. Pull the slack through the
seal, bending the band up slightly to prevent it from slipping
back through the seal. (Fig. 12)
Fig. 12
3.8. Split plier handles 1 & 2 from handle 3 (Fig.13).
3.9. Place the tail inside the plier (Fig. 14).
3.10. Close the pliers trapping the tail between the jaws of handles
3 & 2. (Fig. 15)
Fig. 15
Fig. 13
3.11. Holding the handles locked, rock the pliers away from the seal
to take up the slack. (Fig.16)
Fig. 16 Fig 17 Fig. 18
3.12. Holding handles 2 & 3 in one hand and handle 1 in the other
(Fig. 17), tighten the band by pulling the handles in opposite
directions until the required tension is achieved. (Fig 18)
3.13. Whilst holding the tension, rock the plier back until number 3
handle is lying across the seal. This will bend back the band
to ensure it does not slip back through the seal. (Fig. 19)
3.14. At this point you can remove the plier taking care that the
band tension is not released. (Fig. 20)
Fig. 19
Fig. 20
3.15. Cut off the remaining tail leaving 1 cm. (Fig.21) Use plier
position 2. (Fig. 22)
3.16. Bend the tail back over the seal and secure in place with the
two seal legs. (Fig. 23)
01284 757500
01284 703534 [e-mail]
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
www.sealey.co.uk
Web
email
Fig. 14
Fig. 21 Fig. 22
Fig. 23