Sealey CPG12V.v3 User manual

1.1. MAINS POWER ELECTRICAL SAFETY (In relation to the battery charger)
 WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and
any other connectors for wear or damage. You must ensure the risk of electric shock is minimised by the installation of appropriate
safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend
that a Residual Current Device (RCD) be used. It is particularly important to use an RCD with portable products that are plugged into a
supply that is not protected by an RCCB. If in any doubt consult a competent electrician. You may obtain a Residual Current Device by
contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a competent
electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances
and the safety of the appliance operator. If in any doubt about electrical safety, contact a competent electrician.
1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.3.1 and 1.3.2
and use a Portable Appliance Tester.
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Inspect power supply cables and plugs regularly for wear or damage and check all connections to ensure none is loose.
1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply to be used and that the plug is fitted with the
correct fuse - see fuse rating below.
1.1.7. DO NOT pull or carry the appliance by the power cable.
1.1.8. DO NOT pull the plug from the socket by the cable.
1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty item repaired or
replaced by a competent electrician. When an ASTA/BS approved UK 3 pin plug is damaged, cut the
cable just above the plug and dispose of the plug safely.
Ensure that the double insulated charger is correctly connected via a three-pin plug, as follows:
a) Connect the Brown live wire to live terminal ‘L’.
b) Connect the Blue neutral wire to the neutral terminal ‘N’.
c) After wiring, check that there are no bare wires, that all wires have been connected correctly, that the
cable outer insulation extends past the cable clamp and that the clamp is tight.
Note that the earth pin remains unconnected.
1.1.10.If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted
is preferred since any appliance plugged into it will be protected. The cable core section is important and
should be at least 1.5mm², but to be absolutely sure that the capacity of the reel is suitable for this
product and for others which may be used in the other output sockets, we recommend the use of 2.5mm² section cable. If an extension reel
is to be used outdoors, ensure it is marked for outdoor use.
1.2. BATTERY CHARGER SAFETY INSTRUCTIONS
 WARNING! DO NOT attempt to charge any battery other than that supplied for the wrench. Other types of batteries may explode!
All mains electrical supply safety features must be followed as described in 1.3 above.
Disconnect the charger from the mains supply when not in use.
 DO NOT charge battery if room temperature is below 10°C (50°F) or above 40°C (104°F).
 DO NOT expose the charger to damp or wet conditions.
 DO NOT pull or carry the charger by the power lead.
 DO NOT operate the charger if it has been dropped, or has received a sharp knock, or is damaged. Take the charger to an authorised
agent for repair or obtain a replacement.
 DO NOT dismantle the charger as this may cause damage and/or personal injury and will invalidate the warranty.
 DO NOT insert foreign objects or material into the hole reserved for the battery pack.
 DO NOT recharge a second battery pack immediately after charging the first. Consecutive charging will overheat the charger. Allow
the unit to cool for 15 minutes before charging the next pack.
 DO NOT attempt to connect two chargers together.
© Jack Sealey Limited Original Language Version
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions
and maintained properly, give you years of trouble free performance.
INSTRUCTIONS FOR:
CORDLESS GREASE GUN 12V
MODEL No: CPG12V.V3
Refer to Instruction
Manual
1. SAFETY
RECOMMENDED
FUSE RATING: 5AMP
1.3. GENERAL SAFETY
WARNING! Disengage the grease gun from the battery before changing accessories, servicing or performing and
maintenance.
Maintain gun in good condition (use an authorised service agent).
Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate
the warranty.
Wear appropriate protective clothing. When handling lubricants refer to manufacturer’s instructions and conform to local
regulations.
CPG12V.V3 Issue:2(I) 08/12/16
Wear Eye
Protection

Maintain correct balance and footing whilst performing the task. Ensure
floor is not slippery and wear non-slip shoes.
Keep children and unauthorised persons away from the work area.
Dispose of waste grease in accordance with local authority regulations.
When not in use ensure the battery is removed.
DO NOT allow unauthorised persons to operate the gun.
WARNING! DO NOT tamper with or open pump unit. Doing so will
invalidate your warranty.
DO NOT point grease gun at yourself or other persons or animals.
DO NOT pull the grease gun unit by the hose.
DO NOT use the gun for a task it is not designed to perform.
DO NOT operate the gun when you are tired or under the influence of
alcohol, drugs or intoxicating medication.
When not in use, clean the unit and store in a dry, safe, childproof area.
Fig 1
2. INTRODUCTION & SPECIFICATION
3. OPERATION
High power, professional, cordless grease gun, developing 6000psi. Ideal for in-field
lubrication where power and speed are required. Suitable for 400g cartridges, manual or
bulk filling. Features LCD battery condition indicator, air bleed and heavy-duty aluminium
pressure head. Supplied with 12V 1.7Ah battery, mains charger. Supplied in a robust
carry-case.
Fig 2
IMPORTANT WARRANTY INFORMATION: the battery pack fitted to this
cordless tool are considered to be a consumable item and its ability to accept
charge will reduce over time. We will provide warranty against mechanical
and electrical defect for a period of one year - this does not cover fair wear
and tear. If the battery is not properly charged before 1st use, or regularly
conditioned, its capacity will diminish. Under these circumstances we will not
replace the battery pack even if it is less than one year old.
3.1 CHARGING THE BATTERY
Important: Before using the grease gun for the first time the battery must be
charged for a minimum 1.5 hours.
3.1.1 To charge the battery, slot the battery onto the charger (Fig 1.1).
 WARNING! Do not obstruct the vents situated on the top and bottom of the
charger as this will cause the charger to overheat.
3.1.2 Once plugged in correctly and the mains has been switched on, the red light
situated at the front of the charger (Fig 1.2) will illuminate. When charging is
complete the green light will illuminate.
3.2 REMOVING THE BATTERY PACK
3.2.1 To remove the battery from the unit press the two buttons located
each side of the battery simultaneously and pull the battery away from the
body.
3.2.2 To insert the battery, line up the ridges on the battery with the slots on the
handle base and push towards the unit firmly until you hear a click.
3.2.3 Gun may be operated froma 12V vehicle battery by using the in-car adapter,
fitted to gun in place of battery pack.
3.3 CARTRIDGE LOADING
3.3.1 Unscrew the grease tube from the grease gun.
3.3.2 Fully draw back the plunger handle.
3.3.3 Insert the open end of the cartridge into the grease tube and push it all the
way in (Fig 2). Remove the seal or pull tab end from the cartridge.
3.3.4 Screw the grease tube back into the grease gun. Press the catch plate and
release the plunger rod. Push down on the plunger handle.
3.4 SUCTION FILLING
3.4.1 Unscrew the grease tube from the grease gun.
3.4.2 Ensure the handle has been released (by pressing the catch plate).
3.4.3 Submerge the open end of the grease tube into grease bucket by
approximately 50mm (2”) and slowly pull the plunger handle out fully (Fig 3).
3.4.4 Screw the grease tube back in to the grease gun. Press the catch plate and
release the plunger rod. Push down on the plunger handle.
3.5 BULK FILLING
3.5.1 Press the catch plate to release the plunger handle.
Fig 3
Use the gun in a suitable working area. Keep area clean and tidy and free
from unrelated materials and ensure there is adequate lighting.
© Jack Sealey Limited Original Language Version
Model No: ..............................................CPG12V.V3
Battery: .............................................12V 1.7Ah Ni-Cd
Pressure: ..................................................6000psi
Flow Rate: .................................................74g/min
Hose Length: ................................................700mm
Replacement Battery:......................................CPG12VBP
In-Car Power Adaptor: ................................. CPG12V.V2-ICA
CPG12V.V3 Issue:2(I) 08/12/16

Condition Possible Cause Corrective Action
Motor fails to run. - Battery needs recharging.
- Faulty wiring to motor.
- Recharge battery.
- Remove battery, disassemble
handle and check wiring for loose
connections.
Pressure release valve opens to
discharge grease.
- Blocked line.
- Blocked bearing.
- Blocked grease fitting.
- Check lines, pipe joints and
grease fittings and remove any
obstructions.
Grease gun fails to dispense
grease.
- Grease tube is out of grease.
- Loss of prime.
- Check valve is not functioning.
- Check that the tube contains
grease.
- Repeat priming operation.
- Remove check valve, clean and
inspect the valve seat.
Grease gun continues to lose
prime.
- Air may be trapped in locations
throughout the grease tube ass’y
after bulk filling.
- Grease tube follower may be
binding.
- Empty grease tube ass’y, refill and
repeat priming operation.
- Replace grease tube ass’y.
Battery fails to charge. - Charger may not have power.
- Battery may be dead.
- Check the mains charger is
providing power.
3.5.2 Connect a low pressure bulk greasing unit to the bulk filler nipple at the
top of the gun and fill until plunger is fully extended.
3.5.3 Press and hold the catch plate and push the plunger handle down until
some resistance is felt.
3.5.4 Open the pressure release valve until grease appears.
3.6 PRIMING THE GUN
3.6.1 Before loading the gun with a cartridge or filling via a grease bucket, it is
ideal to prime the gun.
3.6.2 To prime the gun simply pack grease into the cavity located at the
entrance of the gun assembly (where the grease tube screws into the
gun) and operate the trigger, this will induce the intake of grease into
the gun assembly.
3.7 OPERATION
WARNING: DO NOT tamper with the relief valve (fig.4.5). To do so may cause
damage to the gun and will invalidate the warranty.
3.7.1 To operate the gun simply push the grease outlet onto the the grease
nipple and operate the trigger until the desired amount of grease has
been delivered.
3.7.2 If you encounter air pockets during operation simply exert force on the
plunger (Fig 4.1), press the pressure release valve (Fig 4.2) and operate
trigger (Fig 4.3) in short, sharp bursts until grease begins to flow from the nozzle.
3.7.3 When the grease gun is not in use turn the locking button (Fig 4.4) to the “lock” position
3.7.4 To check the remaining battery power, press and hold down the LED display button on the top of the grease gun.
A gauge will appear on the display, showing the percentage of battery charge left.
4. TROUBLESHOOTING
Fig 4
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
NOTE: It is our policy to improve products continually and as such we reserve the right to alter data, specifications and component parts without
prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
Under the Waste Batteries and Accumulators Regulations 2009, Jack Sealey Ltd are required to inform potential purchasers of
products containing batteries (as defined within these regulations), that they are registered with Valpak’s registered compliance
scheme. Jack Sealey Ltd’s Batteries Producer Registration Number (BPRN) is BPRN00705
Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted,
taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable) into
approved containers and dispose of the product and the fluids according to local regulations.
WEEE Regulations
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and
Electronic Equipment (WEEE). When the product is no longer required, it must be disposed of in an environmentally
protective way. Contact your local solid waste authority for recycling information.
© Jack Sealey Limited Original Language Version CPG12V.V3 Issue:2(I) 08/12/16