Server Serve Better CP-RP User manual

Stainless Steel Pump
for use with remote
dispensing systems
MODEL:
CP-RP
...for purchasing our Stainless Steel Pump.
This quality NSF listed pump delivers precise portions
and lasts for years of service.
CONSISTENT PORTIONS—SERVE BETTER
Thank You
Your pump may vary
depending on specific
model number.

Page 2
PUMP PARTS
PLUNGER
ASSEMBLY
DISCHARGE
TUBE*
DISCHARGE
TUBE NUT
82027
O-RING, 1"
05127
CYLINDER*
GASKET 88554
VALVE BODY 85891
KNOB
82023-000
LOCKING
COLLAR*
HEAD TUBE
82017
HEAD INSERT
82018
WASHER
82015
PISTON
82013
SEAL ASSEMBLY
83003
To reduce portion, add
GAGING COLLAR(S)*
83529 SM COLLAR: 1/8 fl oz reduction
82022 LG COLLAR: 1/4 fl oz reduction
PUMP DELIVERS 1 FL OZ PORTIONS
SPRING
82016
FOOD
EQUIPMENT
LUBRICANT
40179
BRUSH*
82526
BRUSH*
82049
COLLAR(S) USED PORTION RESULT
None 1 fl oz
1 Sm 7/8 fl oz
1 Lg 3/4 fl oz
1 Lg + 1 Sm 5/8 fl oz
2 Lg 1/2 fl oz
2 Lg + 1 Sm 3/8 fl oz
3 Lg 1/4 fl oz
3 Lg + 1 Sm 1/8 fl oz
LID*
PORTION CONTROL
*Parts may vary or may not be included
depending on specific model.
Pump model, P/N (part number) and
other identification are stamped on lid:
For additional details about your pump,
visit www.Server-Products.com
Enter your P/N into the search bar.
MODEL
XXXX
P/N
#####
SERIES
##X ##X
MODEL NUMBER

Page 3
SAFETY
According to food and safety regulations, most
foods must be stored and/or served at certain
temperatures or they could become hazardous.
Check with local food and safety regulators for
specific guidelines.
Be aware of the product you are serving and the
temperature the product is required to maintain.
Server Products, Inc. cannot be responsible for the
serving of potentially hazardous product.
IMPORTANT
Clean, rinse, sanitize, and dry parts daily or regularly
to comply with local sanitization requirements.
NSF International lists this pump as
“Not acceptable for dispensing potentially
hazardous foods.”
PUMP CLEANING
Use dishwashing soap,
hot water and nylon brush.
YES!
Pump is dishwasher safe.
FLUSH & RINSE
all pump surfaces with hot water.
Place lower end of pump into container
of hot water and operate pump until all
remaining product is expelled and only
hot water is discharged.
1
DISASSEMBLE & CLEAN
all washable parts with soap and hot water.
(See DISASSEMBLY on page 5.)
2
USE SUPPLIED BRUSH
to thoroughly clean inside discharge
tube and any confined areas.
RINSE
fully with clean water.
SANITIZE
all parts according to local sanitization
requirements. All parts in contact with food
must be sanitized.
AIR DRY
all parts fully.
3
4
5

Page 4
• Fully rinsing and drying all parts can help
prevent corrosion. Elements and minerals in
tap water can accumulate on stainless steel
parts and create corrosion.
• Do not use abrasive, caustic or ammonia
based cleansers.
• Do not use products containing acids,
alkalines, chlorine, or salt. These agents can
corrode stainless steel.
• Do not use metal scrapers or cleaning pads
that could scratch surfaces.
• A mildly abrasive nylon or brass brush may
be used to remove any stubborn deposits.
This durable pump includes
stainless steel components.
If you notice corrosion beginning on any
stainless steel surface, you may need to
change the cleansing agent, sanitizing agent,
or the cleaning procedures you are using.
CARE OF STAINLESS STEEL
CLEAN-IN-PLACE PROCEDURE FOR PUMPS
RINSE
• Place lower end of pump into 2 cups
(.5 L) of hot tap water (approximately
110°F /43°C) and pump until all tap
water is expelled.
2
RINSE
• Place lower end of pump into 1 cup
(.24 L) of hot tap water (approximately
110°F /43°C) and pump until all tap
water is expelled.
4
SANITIZE
• Mix one 1 oz (30 mL) packet of KAY-5
Sanitizer/Cleaner (EPA REG No. 5389-
15) with 2.5 gallons (9.5 L) of tap water
(approximately room temperature).
• Place lower end of pump into this
sanitizing mixture and repeatedly operate
pump until 1 quart (.95 L) sanitizing
mixture is pumped through pump.
3
CLEAN
• Pump out all (if any) remaining food
product from inside pump body.
• Wash and rinse off outside of pump body.
• Flush out and rinse inside of pump.
• Place lower end of pump into container
full of water and operate pump until all (if
any) remaining product is expelled
and only warm water flows from discharge
tube.
• Mix 1 tsp (5 mL) of dishwashing detergent
with 1 quart (.95 L) of hot tap water
(approximately 110°F /43°C).
• Place lower end of pump into cleaning
mixture. Pump until all cleaning mixture
is expelled.
1

Page 5
During disassembly, collect small parts
in a container to prevent loss.
DISASSEMBLY
REMOVE PLUNGER & LID
Turn locking collar and discharge tube nut
counterclockwise to loosen and remove.
1
REMOVE CYLINDER &
DISCHARGE TUBE
Twist each counterclockwise to
release from slots in valve body.
2
If pump has been in use, first rinse and flush
pump. See PUMP CLEANING on page 3.
REMOVE LOCKING COLLAR
REMOVE GAGING COLLAR(S)
(if used).
REMOVE HEAD INSERT
from inside head tube.
REMOVE SPRING & WASHER
from piston.
REMOVE SEAL ASSEMBLY
from piston.
Pry off.
Do not use a sharp tool.
REMOVE O-RING
from inside seal.
DISASSEMBLE PLUNGER:
4
REMOVE KNOB
Prevent knob from springing off:
Press head tube towards piston base
while twisting knob off.
PINCH & PULL
to remove o-ring
REMOVE GASKET
& O-RING
from the valve body and
bottom of discharge tube.
Do not use a sharp tool.
3

Page 6
INSTALL SMALL O-RING
into seal.
INSTALL SEAL
onto piston head. Apply food equipment
lubricant to outside of seal.
TIP: Flared end of seal should
face away from piston head.
SLIDE WASHER onto piston.
SLIDE SPRING onto piston
A
B
C
D
PREPARE HEAD TUBE
ASSEMBLY WASH ALL PARTS PROPERLY
BEFORE EVERY USE. See page 3.
SLIDE HEAD INSERT
(beveled edge first)
into head tube.
TIP: The end
with smaller hole
should go in first.
SLIDE LOCKING COLLAR
(wide side down) towards flared
end of head tube.
INSERT PISTON ASSEMBLY
into head tube assembly.
3
INSTALL KNOB
Press head tube down to compress
spring and expose piston threads.
Rotate knob clockwise to secure.
4
B
C
C
A
B
D
1
2
SET ASIDE
FOR STEP 3
PREPARE PISTON
A
B
C
OPTIONAL:
ADD GAGING COLLAR(S)
Slide collar(s) onto head tube
to reduce portion size.
See page 2 for PORTION CONTROL.
A

Page 7
INSTALL MEDIUM O-RING
onto discharge tube.
Apply food equipment
lubricant on o-ring.
7
INSTALL LID
by sliding smaller lid hole
over discharge tube.
Align center hole with
threads on cylinder.
9
INSTALL PLUNGER ASSEMBLY
into cylinder.
Rotate locking collar clockwise
onto cylinder threads to secure.
11
INSTALL DISCHARGE TUBE
onto valve body. Rotate discharge tube
clockwise and press down firmly to
secure into slots on valve body.
8
SECURE LID
Slide discharge tube nut
onto discharge tube.
Rotate nut clockwise to secure.
10
INSTALL GASKET
into valve body. Apply food equipment
lubricant on gasket.
5
INSTALL CYLINDER
onto valve body.
TILT wide edge of cylinder
under nub on rim of valve body.
FIT TABS on cylinder into
corresponding notches in
valve body.
PRESS DOWN firmly and
ROTATE cylinder clockwise
to secure into slots.
6
TIP: Flat side of gasket
should face up.

Page 8 Manual 01884-RevC 050917
TROUBLESHOOTING
FOOD PRODUCT OOZES OUT
AROUND LOCKING COLLAR?
• Ensure seal is properly installed on piston.
TIP: Seal has a slight taper.
Install with flat side towards
top, flared side down.
NEED HELP?
Please be prepared with your Model, P/N and
Series located on the lid of the unit.
Example:
1.262.628.5600
[email protected]
Server Products Inc.
3601 Pleasant Hill Road
Richfield, WI 53076 USA
SERVER PRODUCTS
LIMITED WARRANTY
GENERAL SERVICE,
REPAIR OR RETURNS
Server Products equipment is backed by a
two-year limited warranty against defects in
materials and workmanship.
For complete warranty information go to:
www.Server-Products.com
Before sending any item to Server Products
for service, repair, or return, contact Server
Products customer service to request a Return
Authorization Number. Merchandise must be
sent to Server Products with this number. Service
is extremely prompt. Typically, units are repaired
and ship out within 48 hours of receipt.
Merchandise being returned for credit must be in
new and unused condition and not more than 90
days old and will be subject to a 20% restocking
charge.
•Food product may be too thick or contain
a solid that will not pass through pump.
PROBLEMS WITH FLOW OR PORTIONS?
• If used: Ensure gaging collar(s) are undamaged
and properly installed on head tube.
• Clean pump.
PLUNGER DOESN’T RETURN
TO TOP AFTER DISPENSING?
• Ensure that the spring is functional.
Replace broken spring if necessary.
• Ensure that the washer is installed
between the spring and piston head.
MODEL
XXXX
P/N
#####
SERIES
##X ##X
LEAKS NEAR THE VALVE BODY?
• Ensure gasket is properly installed.
Flat side of gasket should face up.