SEW-Eurodrive 18979297 User manual

*28522273_1218*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Didactics – Electromechanics
Reversing Contactor Switch Module
Edition 12/2018 28522273/EN

SEW-EURODRIVE—Driving the world

Table of contents
Operating Instructions – Reversing Contactor Switch Module 3
Table of contents
1 General information.................................................................................................................. 4
1.1 About this documentation ...............................................................................................4
1.2 Structure of the safety notes ...........................................................................................4
1.3 Decimal separator in numerical values ...........................................................................5
1.4 Rights to claim under limited warranty ............................................................................5
1.5 Applicable documentation...............................................................................................5
1.6 Product names and trademarks......................................................................................6
1.7 Copyright notice ..............................................................................................................6
2 Safety notes .............................................................................................................................. 7
2.1 Preliminary information ...................................................................................................7
2.2 Target group ...................................................................................................................7
2.3 Designated use ...............................................................................................................7
2.4 Transport.........................................................................................................................8
2.5 Setup and installation......................................................................................................8
2.6 Electrical connection .......................................................................................................8
2.7 Startup and operation .....................................................................................................9
2.8 Inspection and maintenance ...........................................................................................9
3 Device structure ..................................................................................................................... 10
3.1 Scope of delivery ..........................................................................................................10
3.2 Basic device..................................................................................................................11
4 Installation............................................................................................................................... 12
4.1 Important information ....................................................................................................12
4.2 Motor connection ..........................................................................................................13
4.3 Wiring diagram..............................................................................................................14
5 Startup ..................................................................................................................................... 15
5.1 Important information ....................................................................................................15
6 Operation................................................................................................................................. 16
6.1 Important information ....................................................................................................16
6.2 Pushbutton with NO contact and NC contact function ..................................................16
6.3 Auxiliary contacts ..........................................................................................................17
6.4 Power indicators ...........................................................................................................18
7 Service..................................................................................................................................... 19
7.1 Electronics Service by SEW‑EURODRIVE...................................................................19
7.2 Waste disposal..............................................................................................................19
8 Technical data......................................................................................................................... 20
9 Standards and certifications ................................................................................................. 21
9.1 EC declaration of conformity.........................................................................................21
9.2 Certifications .................................................................................................................21
10 Address list ............................................................................................................................. 22
Index ........................................................................................................................................ 23
28522273/EN – 12/2018

1General information
About this documentation
Operating Instructions – Reversing Contactor Switch Module
4
1 General information
1.1 About this documentation
The current version of the documentation is the original.
This documentation is an integral part of the product. The documentation is intended
for all employees who perform work on the product.
Make sure this documentation is accessible and legible. Ensure that persons respons-
ible for the systems and their operation as well as persons who work on the product
independently have read through the documentation carefully and understood it. If you
are unclear about any of the information in this documentation, or if you require further
information, contact SEW‑EURODRIVE.
1.2 Structure of the safety notes
1.2.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety
notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent hazard Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envi-
ronment
INFORMATION Useful information or tip: Simplifies
handling of the product.
1.2.2 Structure of section-related safety notes
Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
This is the formal structure of a safety note for a specific section:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
Meaning of the hazard symbols
The hazard symbols in the safety notes have the following meaning:
Hazard symbol Meaning
General hazard
28522273/EN – 12/2018

1
General information
Decimal separator in numerical values
Operating Instructions – Reversing Contactor Switch Module 5
Hazard symbol Meaning
Warning of dangerous electrical voltage
Warning of hot surfaces
1.2.3 Structure of embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
SIGNAL WORD Type and source of hazard. Possible consequence(s) if disregar-
ded. Measure(s) to prevent the hazard.
1.3 Decimal separator in numerical values
In this document, a period is used to indicate the decimal separator.
Example: 30.5kg
1.4 Rights to claim under limited warranty
Read the information in this documentation. This is essential for fault-free operation
and fulfillment of any rights to claim under limited warranty. Read the documentation
before you start working with the product.
1.5 Applicable documentation
Observe the following applicable documents:
• Operating instructions ABB CP-D 24/1.3: "Primary switched-mode power supply”
• Operating instructions ABB AF09Z-30-10-21: “AC / DC operated- with screw ter-
minals”
• Data sheet ABB CAL4-11: "Auxiliary contact CAL4-11"
• "DR..71 – 315, DRN80 – 315 AC Motors" operating instructions
Always use the latest edition of documentation and software.
The SEW‑EURODRIVE website (www.sew‑eurodrive.com) provides a wide selection
of documents for download in various languages. If required, you can also order prin-
ted and bound copies of the documentation from SEW‑EURODRIVE.
28522273/EN – 12/2018

1General information
Product names and trademarks
Operating Instructions – Reversing Contactor Switch Module
6
1.6 Product names and trademarks
The brands and product names in this documentation are trademarks or registered
trademarks of their respective titleholders.
1.7 Copyright notice
©2018SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica-
tion, distribution or any other use of the whole or any part of this documentation is
strictly prohibited.
28522273/EN – 12/2018

2
Safety notes
Preliminary information
Operating Instructions – Reversing Contactor Switch Module 7
2 Safety notes
2.1 Preliminary information
The following general safety notes serve the purpose of preventing injury to persons
and damage to property. They primarily apply to the use of products described in this
documentation. If you use additional components, also observe the relevant warning
and safety notes.
2.2 Target group
The product is intended for persons in training facilities that are equipped with the ap-
propriate furnishings in classrooms and laboratories. Furnishings are, for example, ex-
perimental stands, laboratory benches, energy cells, control panels and control con-
soles as well as control cabinets with pick-up positions for electrical energy.
The focus is on the transfer of knowledge to non-specialists. Before using the
products, non-specialists must be instructed about the safety-relevant aspects des-
cribed in this document.
Specialist for me-
chanical work
Any mechanical work on the products must be carried out by a qualified specialist.
Specialists in the context of this documentation are persons familiar with the design,
mechanical installation, troubleshooting, and maintenance of the product who possess
the following qualifications:
• Qualification in the field of mechanical engineering in accordance with the national
regulations.
• They are familiar with this documentation.
Specialist for elec-
trotechnical work
Any electrical work on the products must be carried out by adequately qualified electri-
cians. Qualified electricians in the context of this documentation are persons familiar
with electrical installation, startup, troubleshooting, and maintenance of the product
who possess the following qualifications:
• Qualification in the field of electrical engineering in accordance with the national
regulations.
• They are familiar with this documentation.
Additional qualifi-
cation
In addition to that, these persons must be familiar with the valid safety regulations and
laws, as well as with the requirements of the standards, directives, and laws specified
in this documentation. The persons must have the express authorization of the com-
pany to operate, program, parameterize, label, and ground units, systems, and circuits
in accordance with the standards of safety technology.
Instructed persons All work in the areas of transportation, storage, operation and waste disposal must be
carried out by persons who are trained appropriately. The purpose of the instruction is
that the persons are capable of performing the required tasks and work steps in a safe
and correct manner.
2.3 Designated use
The product is designed for training purposes only. Operating the product in private,
craft, trade or for industrial purposes is not permitted. The product is not intended for
installation in electrical plants or machines. The product is not intended for use in ap-
plications (such as lifting applications).
The product can be used for operating ACasynchronous motors with squirrel-cage ro-
tors. The product is not suited for operating ACsynchronous motors.
28522273/EN – 12/2018

2Safety notes
Transport
Operating Instructions – Reversing Contactor Switch Module
8
Startup (i.e. start of regular operation) is permitted with adherence to EMC guideline
only.
Technical data and information on the connection conditions are provided on the
nameplate and in the documentation. Comply with the data and conditions.
2.4 Transport
Inspect the shipment for damage as soon as you receive the delivery. Inform the ship-
ping company immediately about any damage. If the product is damaged, it must not
be assembled, installed or started up.
Observe the following notes when transporting the device:
• Before transportation, cover the connections with the supplied protection caps.
• Place the product only on the base plate during transport.
• Ensure that the product is not subject to mechanical impact.
If necessary, use suitable, sufficiently dimensioned handling equipment.
2.5 Setup and installation
Ensure that the product is installed and cooled according to the regulations in the doc-
umentation.
The product is suited for operation on laboratory benches and on tables. Use standard
laboratory or training equipment where the products can be placed properly and safely
without posing any risk to the learners.
Protect the product from strong mechanical strain. The product and its mounting parts
must never protrude into the path of persons or vehicles. Ensure that components are
not deformed and insulation spaces are not changed, particularly during transportation
and handling. Electric components must not be mechanically damaged or destroyed.
The following applications are prohibited unless the device is explicitly designed for
such use:
• Use in potentially explosive atmospheres
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, and radiation
• Operation in applications with impermissibly high mechanical vibration and shock
loads in excess of the regulations stipulated in EN61800-5-1
• Use at an elevation of more than 4000m above sea level
2.6 Electrical connection
Familiarize yourself with the applicable national accident prevention regulations before
working on the product.
Perform electrical installation according to the pertinent regulations (e.g. cable cross-
sections, fusing, protective conductor connection).
Ensure that all of the required covers are correctly attached after the electrical installa-
tion.
The preventive measures and protection devices must comply with the applicable reg-
ulations (e.g. EN60204-1 or EN61800-5-1).
28522273/EN – 12/2018

2
Safety notes
Startup and operation
Operating Instructions – Reversing Contactor Switch Module 9
Ground connections are required as preventive measures.
2.7 Startup and operation
Before startup, make sure that the 4mm sockets, buttons, and switches are intact.
It might be necessary to equip locations where such devices are used with additional
monitoring and protection devices in accordance with the respective applicable safety
regulations, e.g. the law governing technical equipment, accident prevention regula-
tions, etc.
Depending on the degree of protection, products may have live, uninsulated, and
sometimes moving or rotating parts, as well as hot surfaces during operation.
Cover unused connections with the supplied protection caps during operation.
Make sure the connection boxes are closed and screwed before connecting the sup-
ply voltage.
When the device is switched on, dangerous voltages are present at all power connec-
tions as well as at any connected cables and terminals. This also applies even when
the product is inhibited and the motor is at standstill.
Electric shock due to moving the device while voltage is applied. Do not move the
product while voltage is applied.
Do not separate the connection to the product during operation. This may result in
dangerous electric arcs damaging the product.
If you disconnect the product from the voltage supply, do not touch any live compon-
ents or power connections because capacitors might still be charged. Observe the fol-
lowing minimum switch-off time:
10 minutes.
Observe the corresponding information signs on the product.
The fact that the operation LED and other display elements are no longer illuminated
does not indicate that the product has been disconnected from the supply system and
no longer carries any voltage.
Mechanical blocking or internal protective functions of the product can cause a motor
standstill. Eliminating the cause of the problem or performing a reset may result in the
drive restarting automatically. If, for safety reasons, this is not permitted for the drive-
controlled machine, first disconnect the product from the supply system and then start
troubleshooting.
2.8 Inspection and maintenance
Only perform maintenance and repair work once the product has been secured and
disconnected from the power supply. Ensure a de-energized state of the product be-
fore you start working on it. Ensure a de-energized state for the entire time you work
on the product.
Repair work may only be carried out by SEW‑EURODRIVE.
28522273/EN – 12/2018

3Device structure
Scope of delivery
Operating Instructions – Reversing Contactor Switch Module
10
3 Device structure
3.1 Scope of delivery
The following components are included in the delivery:
• Labeled front panel
• Housing
• 3 bridges (black)
28522273/EN – 12/2018

3
Device structure
Basic device
Operating Instructions – Reversing Contactor Switch Module 11
3.2 Basic device
N
L3
L2
L1
PE
N
230V~
24V=
L3
L2
L1
PE
Q2
S0
0V
24V
2
1
4
3
13 14
21 22
43 44
31 32
A1 A2
S2
2
1
X2
X1
4
3
62 4
S1
U1V1W1
2
1
X2
X1
4
3
Q1
Q2
51 3
Q2
62 4
Q1
51 3
Q1
13 14
21 22
43 44
31 32
A1 A2
PE
U
I
Reversing contactor switch module (RCS)
[1] [2] [4] [5] [6][3] [8][7] [9] [10] [11]
[12][13][14][15][16][17][18][19]
9007213462166795
[1] Power input [11] Line output
[2] Power contactor input Q1 [12] 24V voltage supply
[3] Power contactor 1 [13] Pushbutton with NO contact and NC contact
S0
[4] Power contactor output Q1 [14] Pushbutton with NO contact and NC contact
S2
[5] Auxiliary contacts Q1 [15] Pushbutton with NO contact and NC contact
S1
[6] Power contactor input Q2 [16] Motor connection
[7] Power contactor 2 [17] Sockets for current measurement
[8] Power contactor output Q2 [18] Socket for voltage measurement
[9] Auxiliary contact Q2 [19] PE: PE connection
[10] Power indicators
28522273/EN – 12/2018

4Installation
Important information
Operating Instructions – Reversing Contactor Switch Module
12
4 Installation
4.1 Important information
INFORMATION
• Observe the documentation of components connected or mounted to the module
(e.g. motor, inverter).
• Comply with all instructions referring to the technical data and the permissible
conditions where the device is operated.
WARNING
Electric shock when disconnecting or connecting voltage-carrying plug connectors.
Severe or fatal injuries.
• Disconnect all supply voltages.
• Make sure that the device is de-energized.
• Never plug or unplug the plug connectors while they are energized.
CAUTION
Short circuit due to incorrectly set jumpers.
Damage to property and injury.
• Insert the jumpers only in the contact points provided for this purpose.
INFORMATION
Only connect ACasynchronous motors to the device output.
4.1.1 Device output
Only connect ohmic/inductive load (motor).
4.1.2 Cable
Use the following cables:
• Standardized safety cables for use in classrooms or laboratories.
• 4mm laboratory safety plug connectors with rigid insulating sleeve, suited for nom-
inal voltages of up to 1000V.
• Didactics connection cable from SEW‑EURODRIVE.
The cable must not be longer than 3m.
4.1.3 PE line connection according to EN61800‑5‑1
Earth-leakage currents of ≥3.5mA can occur during normal operation. Observe the
following for reliable PE connection:
• Supply system cable <10mm2:
28522273/EN – 12/2018

4
Installation
Motor connection
Operating Instructions – Reversing Contactor Switch Module 13
– Second PE conductor with the same cross section as the supply system cable
routed parallel to the protective earth via separate terminals, or
– Copper PE conductor with a cross section of 10mm2
• Supply system cable 10to16mm2:
– Copper protective earth conductor with the same cross section as the supply
system cable.
• Supply system cable 16to35mm2:
– Copper PE conductor with a cross section of 16mm2
• Supply system cable>35mm2:
– Copper PE conductor with half the cross section of the supply system cable.
4.1.4 Interference emission
Recommendation: Use shielded motor cables for EMC compliant installation.
4.2 Motor connection
NOTICE
Damage to the didactics module due to overload.
Damage to property.
• Only connect one motor to the didactics module.
U1V1W1
[2][1]
9007213470931851
[1] Motor phases U, V, W
[2] Motor connection HARTING connector type Han®Q5 EMC female
Article no.: Connector: 09620030301, insert: 09120053101
You can connect the motor via the 4 mm connections of the U, V and W motor
phases, or via the connector.
28522273/EN – 12/2018

4Installation
Wiring diagram
Operating Instructions – Reversing Contactor Switch Module
14
4.3 Wiring diagram
X79
32
X78
31
X77
32
X76
31
X75
X1
X74
X1
X73
X2
X72
X2
PE
PE
X71
W
X70
V
X69
U
X68
X67
W
X66
V
X65
U
X64
W
X63
V
X62
U
X61
W
X60
V
X59
U
X58
A2
X57
A1
X56
22
X55
21
X54
14
X53
13
X52
44
X51
43
X50
6
X49
5
X48
4
X47
3
X46
2
X45
1
X44
A2
X43
A1
X42
22
X41
21
X40
14
X39
13
X38
44
X37
43
X36
6
X35
5
X34
4
X33
3
X32
2
X31
1
X30
2
X29
1
X28
4
X27
3
X26
2
X25
1
X24
4
X23
3
X22
2
X21
1
X20
4
X19
3
X18 +24 V
X17 0 V
X16
N
X15: PE
X14: PE
X13: PE
X12: PE
X11
N
X10
N
X9: L3
X8: L2
X7: L1
X6: L3 X5: L2 X4: L1
X3: L3 X2: L2
X1: L1
H6
H5
Q2Q1
S0S2S1
H4
24 V/ 25W
H3
H2
H1
PE
PE
Power supply
9007213559047435
28522273/EN – 12/2018

5
Startup
Important information
Operating Instructions – Reversing Contactor Switch Module 15
5 Startup
5.1 Important information
INFORMATION
• Before startup, make sure that the product is not damaged.
• Check that all protective covers are installed correctly.
• Observe the information and safety notes in the documentation of the circuit
breaker when installing the circuit breaker.
WARNING
Danger of electric shock due to open connections.
Severe or fatal injuries.
• Never start the device if the touch guard is not installed.
WARNING
Risk of injury due to device malfunction caused by incorrect device setting.
Severe or fatal injuries.
• Make sure that the installation was carried out by trained specialists.
• Check the parameters and data sets.
• Only use settings that are correct for the function.
NOTICE
Danger due to arcing.
Damage to electrical components.
• Do not disconnect power connections during operation.
• Do not connect power connections during operation.
INFORMATION
To ensure fault-free operation, do not disconnect or connect signal cables during
operation.
28522273/EN – 12/2018

6Operation
Important information
Operating Instructions – Reversing Contactor Switch Module
16
6 Operation
6.1 Important information
INFORMATION
• Check that all protective covers are installed correctly.
• Observe the documentation of components connected or mounted to the module
(e.g. motor, inverter).
WARNING
Electric shock when disconnecting or connecting voltage-carrying plug connectors.
Severe or fatal injuries.
• Disconnect all supply voltages.
• Make sure that the device is de-energized.
• Never plug or unplug the plug connectors while they are energized.
CAUTION
Risk of burns due to hot surfaces of the device or connected options, e.g. braking
resistors.
Injury.
• Provide for covers to secure hot surfaces.
• Install the protection devices according to the regulations.
• Check the protection devices on a regular basis.
• Let the device and the connected options cool down before you start working on
them.
6.2 Pushbutton with NO contact and NC contact function
NOTICE
Damage due to high voltage.
Possible damage to property.
• The voltages that are applied may not exceed 24V.
28522273/EN – 12/2018

6
Operation
Auxiliary contacts
Operating Instructions – Reversing Contactor Switch Module 17
S1
2
1
X2
X1
4
3
[1] [3][2]
[4]
[1] [3][2]
9007213500773643
[1] Voltage supply X1/X2
[2] NO contact 3/4
[3] NC contact 1/2
[4] Pushbutton
Contacts X1 and X2 [1] supply the LED of the pushbutton with voltage [4]. The figure
also applies to the NO and NC contacts S0 and S2.
6.3 Auxiliary contacts
NOTICE
Damage due to high voltage.
Damage to property.
• Apply a maximum voltage of 24V to the connections A1 and A2 of the contactor
coil Q1 and Q2.
Q1
13 14
21 22
43 44
31 32
A1 A2
[1]
14247273227
[1] Connections A1 and A2
Q1 and Q2 are the spoils of the power contactors Q1 and Q2.
28522273/EN – 12/2018

6Operation
Power indicators
Operating Instructions – Reversing Contactor Switch Module
18
6.4 Power indicators
N
L3
L2
L1
PE
[1]
13764220555
As soon as there is voltage at the didactics module, the power indicators [1] are lit.
28522273/EN – 12/2018

7
Service
Electronics Service by SEW‑EURODRIVE
Operating Instructions – Reversing Contactor Switch Module 19
7 Service
7.1 Electronics Service by SEW‑EURODRIVE
If you are unable to rectify a fault, contact SEW‑EURODRIVE Service. For the ad-
dresses, refer to www.sew‑eurodrive.com.
When contacting the SEW‑EURODRIVE service, always specify the following informa-
tion so that our service personnel can assist you more effectively:
• Information on the device type on the nameplate (e.g. type designation, serial
number, part number, product key, purchase order number)
• Brief description of the application
• Fault message on the status display
• Nature of the fault
• Accompanying circumstances
• Any unusual events preceding the problem
7.2 Waste disposal
Dispose of the product and all parts separately in accordance with their material struc-
ture and the national regulations. Put the product through a recycling process or con-
tact a specialist waste disposal company. If possible, divide the product into the follow-
ing categories:
• Iron, steel or cast iron
• Stainless steel
• Magnets
• Aluminum
• Copper
• Electronic parts
• Plastics
The following materials are hazardous to health and the environment. These materials
must be collected and disposed of separately.
• Oil and grease
Collect used oil and grease separately according to type. Ensure that the used oil
is not mixed with solvent. Dispose of used oil and grease correctly.
• Screens
• Capacitors
28522273/EN – 12/2018

8Technical data
Operating Instructions – Reversing Contactor Switch Module
20
8 Technical data
Reversing contactor switch module
Part number 18979297
Degree of protection IP20
Power supply connection 3-phase AC connection
Operating voltage 400V
Control voltage 24V
Line frequency 50Hz
Nominal current 16A
Dimensions W × H × D 420mm × 135mm × 295mm
28522273/EN – 12/2018