SEW-Eurodrive MOVIFIT basic User manual

Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
MOVIFIT
®
basic
Edition 05/2013 20116543 / EN

SEW-EURODRIVE—Driving the world

Operating Instructions – MOVIFIT® basic 3
Contents
Contents
1 General information ............................................................................................ 5
1.1 How to use this documentation................................................................... 5
1.2 Structure of the safety notes ....................................................................... 5
1.3 Rights to claim under warranty ................................................................... 6
1.4 Exclusion of liability..................................................................................... 6
1.5 Copyright..................................................................................................... 6
1.6 Product names and trademarks.................................................................. 6
2 Safety notes......................................................................................................... 7
2.1 Preliminary information ............................................................................... 7
2.2 General information .................................................................................... 7
2.3 Target group ............................................................................................... 7
2.4 Designated use ........................................................................................... 8
2.5 Other applicable documentation ................................................................. 8
2.6 Transportation, storage............................................................................... 8
2.7 Installation................................................................................................... 8
2.8 Electrical connection ................................................................................... 9
2.9 Safe disconnection...................................................................................... 9
2.10 Operation .................................................................................................... 9
3 Unit structure..................................................................................................... 10
3.1 MOVIFIT®basic........................................................................................ 10
3.2 Variants..................................................................................................... 10
3.3 Accessories............................................................................................... 11
3.4 Type designations..................................................................................... 12
4 Mechanical installation..................................................................................... 13
4.1 Installation instructions.............................................................................. 13
4.2 Mounting position...................................................................................... 14
4.3 Installing MOVIFIT®basic......................................................................... 14
5 Electrical installation ........................................................................................ 15
5.1 Installation instructions.............................................................................. 15
5.2 Topology ................................................................................................... 18
5.3 Power bus connection (line cable) ............................................................ 19
5.4 Motor connection ...................................................................................... 24
5.5 Control unit connection ............................................................................. 28
5.6 Connections of MOVIFIT®basic with AS-Interface................................... 29
5.7 Connections of MOVIFIT®basic with binary control................................. 31
5.8 Connection of operator terminals LT-BG and MB-LC ............................... 33
5.9 PC connection........................................................................................... 34
6 Startup................................................................................................................ 35
6.1 Important notes on startup ........................................................................ 35
6.2 Requirements............................................................................................ 36
6.3 Startup procedure for the MOVIFIT®basic inverter.................................. 37
6.4 MOVIFIT®basic motor starter – startup procedure .................................. 39
6.5 Assigning the AS-Interface slave address ................................................ 40

4Operating Instructions – MOVIFIT® basic
Contents
6.6 Parameterization with LT-BG keypad ....................................................... 42
6.7 Parameterization with the PC ................................................................... 45
6.8 Parameter directory of the MOVIFIT®basic inverter ................................ 49
6.9 Functions of MOVIFIT®basic with AS-Interface....................................... 53
6.10 Functions of MOVIFIT®basic with binary control ..................................... 54
7 Operation ........................................................................................................... 55
7.1 Operating displays of MOVIFIT®basic (LEDs)......................................... 55
7.2 Description of the MB-LC keypad ............................................................. 57
7.3 Operating displays of MB-LC keypad ....................................................... 58
7.4 Manual operation with MB-LC keypad ...................................................... 59
7.5 Operating displays of LT-BG keypad ........................................................ 61
7.6 Manual mode with LT-BG keypad............................................................. 62
8 Service ............................................................................................................... 64
8.1 Diagnostics with LT-BG operator terminal ................................................ 64
8.2 Status and error display ............................................................................ 65
8.3 Inspection/Maintenance ............................................................................ 66
8.4 Shutdown .................................................................................................. 67
8.5 Storage ..................................................................................................... 68
8.6 Extended storage...................................................................................... 68
8.7 Disposal .................................................................................................... 68
9 Technical data ................................................................................................... 69
9.1 CE marking, UL approval and C-Tick ....................................................... 69
9.2 MOVIFIT®basic with AS-Interface............................................................ 70
9.3 MOVIFIT®basic with binary control.......................................................... 72
9.4 Accessories............................................................................................... 74
9.5 Dimension drawings.................................................................................. 75
10Address list........................................................................................................ 77
Index................................................................................................................... 82

Operating Instructions – MOVIFIT® basic 5
1
How to use this documentation
General information
1 General information
1.1 How to use this documentation
The documentation is an integral part of the product and contains important information
on operation and service. The documentation is written for all employees who assemble,
install, start up, and service this product.
The documentation must be accessible and legible. Make sure that persons responsible
for the system and its operation, as well as persons who work independently on the unit,
have read through the documentation carefully and understood it. If you are unclear
about any of the information in this documentation, or if you require further information,
contact SEW-EURODRIVE.
1.2 Structure of the safety notes
1.2.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety notes,
warnings regarding potential risks of damage to property, and other notes.
1.2.2 Structure of the section-related safety notes
Section-related safety notes do not apply to a specific action, but to several actions per-
taining to one subject. The symbols used indicate either a general or a specific hazard.
This is the formal structure of a section-related safety note:
1.2.3 Structure of the embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
•SIGNAL WORD Nature and source of hazard.
Possible consequence(s) if disregarded.
– Measure(s) to prevent the hazard.
Signal word Meaning Consequences if disregarded
DANGER! Imminent hazard Severe or fatal injuries
WARNING! Possible dangerous situation Severe or fatal injuries
CAUTION! Possible dangerous situation Minor injuries
IMPORTANT! Possible damage to property Damage to the drive system or its envi-
ronment
NOTE Useful information or tip: Simpli-
fies handling of the drive sys-
tem.
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.

6Operating Instructions – MOVIFIT® basic
1Rights to claim under warranty
General information
1.3 Rights to claim under warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the documentation. Therefore read the
documentation before you start working with the unit.
1.4 Exclusion of liability
You must comply with the information contained in this documentation to ensure safe
operation and to achieve the specified product characteristics and performance fea-
tures. SEW-EURODRIVE assumes no liability for injury to persons or damage to equip-
ment or property resulting from non-observance of these operating instructions. In such
cases, any liability for defects is excluded.
1.5 Copyright
© 2013 – SEW-EURODRIVE. All rights reserved.
Unauthorized duplication, modification, distribution or any other use of the whole or any
part of this documentation is strictly prohibited.
1.6 Product names and trademarks
All product names in this documentation are trademarks or registered trademarks of
their respective titleholders.

Operating Instructions – MOVIFIT® basic 7
2
Preliminary information
Safety notes
2 Safety notes
The following basic safety notes must be read carefully to prevent injury to persons and
damage to property. The operator must ensure that the basic safety notes are read and
adhered to. Make sure that persons responsible for the plant and its operation, as well
as persons who work independently on the unit, have read through the operating instruc-
tions carefully and understood them. If you are unclear about any of the information in
this documentation or if you require further information, please contact SEW-
EURODRIVE.
2.1 Preliminary information
The following safety notes are primarily concerned with the use of MOVIFIT®basic
drives. If you use other SEW components, also refer to the safety notes for the respec-
tive components in the corresponding documentation.
Please also observe the supplementary safety notes in the individual sections of this
documentation.
2.2 General information
Never install or start up damaged products. Submit a complaint to the shipping company
immediately in the event of damage.
During operation, MOVIFIT®basic drives can have live and bare parts as well as hot
surfaces, depending on their enclosure.
Removing covers without authorization, improper use as well as incorrect installation or
operation may result in severe injuries to persons or damage to property. Refer to the
documentation for additional information.
2.3 Target group
Only qualified electricians are authorized to install, startup or service the units or cor-
rect unit faults (observing IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and
IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines).
Qualified personnel in the context of these basic safety notes are persons familiar with
installation, assembly, startup and operation of the product who possess the necessary
qualifications.
Any activities regarding transportation, storage, operation, and disposal must be carried
out by persons who have been instructed appropriately.

8Operating Instructions – MOVIFIT® basic
2Designated use
Safety notes
2.4 Designated use
MOVIFIT®basic drives are components intended for installation in electrical systems or
machines.
In case of installation in machines, startup of MOVIFIT®basic units (i.e. start of desig-
nated operation) is prohibited until it is determined that the machine meets the require-
ments stipulated in the Machinery Directive 2006/42/EC.
Startup (i.e. the start of designated use) is only permitted under observance of the EMC
directive 2004/108/EC.
The MOVIFIT®basic units meet the requirements stipulated in the Low Voltage Direc-
tive 2006/95/EC. The standards given in the declaration of conformity apply to the
MOVIFIT®basic units.
You must observe the technical data and information on the connection requirements
as provided on the nameplate and in the documentation.
2.4.1 Safety functions
MOVIFIT®basic units may not perform safety functions.
2.4.2 Hoist applications
MOVIFIT®basic units are not designed for hoist applications.
2.5 Other applicable documentation
Note also the following documentation:
• "DR.71-225, 315 AC Motors" operating instructions
You can download or order this publication on the Internet (http://www.sew-
eurodrive.de, under the heading "Documentation").
2.6 Transportation, storage
You must observe the notes on transportation, storage and proper handling. Comply
with the requirements for climatic conditions stated in section "Technical Data".
2.7 Installation
The units must be installed and cooled according to the regulations and specifications
in the corresponding documentation.
Protect the MOVIFIT®basic units from improper strain.
The following applications are prohibited unless the unit is explicitly designed for such
use:
• Use in potentially explosive atmospheres.
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
• Use in non-stationary applications with strong mechanical oscillation and impact
loads; see section "Technical Data".

Operating Instructions – MOVIFIT® basic 9
2
Electrical connection
Safety notes
2.8 Electrical connection
Perform electrical installation according to the pertinent regulations (e.g. cable cross
sections, fusing, protective conductor connection). For any additional information, refer
to the applicable documentation.
For notes on EMC compliant installation, such as shielding, grounding, arrangement of
filters and routing of lines, refer to chapter "Installation instructions". The manufacturer
of the system or machine is responsible for maintaining the limits established by EMC
legislation.
Protective measures and protection devices must comply with the regulations in force
(e.g. EN 60204 or EN 61800-5-1).
A voltage test according to EN 61800-5-1:2007 chapter 5.2.3.2 is required for the
MOVIFIT®basic drives prior to startup in order to ensure the insulation.
2.9 Safe disconnection
The MOVIFIT®basic units meet all requirements for safe disconnection of power and
electronic connections in accordance with EN 61800-5-1. All connected circuits must
also satisfy the requirements for safe disconnection.
2.10 Operation
Systems with integrated MOVIFIT®basic units must be equipped with additional moni-
toring and protection devices according to the applicable safety guidelines, such as the
law governing technical equipment, accident prevention regulations, etc. Additional pro-
tective measures may be necessary for applications with increased potential risk.
Do not touch live components or power connections immediately after disconnecting
MOVIFIT®basic from the supply voltage because some capacitors may still be charged.
Wait at least 10 minutes after the supply voltage is switched off.
Once the supply voltages are applied to MOVIFIT®basic, the connection box must be
closed, i.e. the cover must be screwed on and all the plugs must be connected.
The fact that the status LEDs and other display elements are no longer illuminated does
not indicate that the unit has been disconnected from the supply system and no longer
carries any voltage.
Mechanical blocking or internal safety functions of the unit can cause a motor standstill.
Eliminating the cause of the problem or performing a reset may result in the drive re-
starting automatically. If, for safety reasons, this is not permitted for the driven machine,
disconnect the unit from the supply system before correcting the error.
Caution: Danger of burns: The surface temperatures of the MOVIFIT®basic drives can
exceed 60 °C during operation.

10 Operating Instructions – MOVIFIT® basic
3MOVIFIT®basic
Unit structure
3 Unit structure
3.1 MOVIFIT®basic
MOVIFIT®basic is a decentralized drive unit for controlling AC motors.
3.2 Variants
MOVIFIT®basic is available in the following variants:
MOVIFIT®basic is available with the following control units:
• Drives with AS-Interface
• Control unit with binary signal inputs and outputs
2816397195
[1] Control unit
[2] EBOX with cooling fins and electronics (inverter or motor starter)
[3] X8 connection for motor (only with dual motor starter design)
[4] X9 connection for motor
[5] Nameplate
[6] PE connection 댷(outside)
[7] Cable seal for cable diameter 13 – 15 mm
[8] ABOX with FieldPower contact module (connection unit)
[1]
[2]
[4]
[5]
[6]
[7]
[8]
[3]
• Inverter For 1 motor with CW and CCW operation and 4 setpoint speeds
• Dual motor starter For 2 motors with 1 direction of rotation each
The direction of rotation depends on the phase
sequence.
• Reversing starter For 1 motor with CW and CCW operation

Operating Instructions – MOVIFIT® basic 11
3
Accessories
Unit structure
3.3 Accessories
You can order the following accessories for MOVIFIT®basic from SEW-EURODRIVE:
You can order the following accessories for MOVIFIT®basic from the company Weid-
müller Interface GmbH & Co. KG (see www.weidmueller.com):
Accessories Part number
(SEW-EURODRIVE)
Motor connection cable 4 x 2.5 mm2, unshielded, length = 3 m
with plug connector Q8/0 – open conductor ends
1 814 874 3
Motor connection cable 7 x 2.5 mm2, unshielded, length = 3 m
with plug connector Q8/0 – open conductor ends
1 814 992 8
Accessories Part number
(Weidmüller)
Cable seal, for cables with Ø = 7.5 – 9 mm 4329610000
Cable seal, for cables with Ø = 9 – 11 mm 4323210000
Cable seal, for cables with Ø = 11 – 13 mm 4323230000
Cable seal for cables with Ø = 13 – 15 mm 1)
1) The scope of delivery of MOVIFIT®basic units comprises 2 of those cable seals.
4323220000
Cable seal, for cables with Ø = 15 – 17 mm 4324010000
Seal (without cable entry) 4323240000
Stripping tool AM 16 (for round cables) 9204190000
Stripping tool AMF 6/10 (for flat cables) 9204180000

12 Operating Instructions – MOVIFIT® basic
3Type designations
Unit structure
3.4 Type designations
3.4.1 Nameplate
The following figure gives an example of a nameplate of the MOVIFIT®basic inverter:
3.4.2 Type designation
The following table shows the MOVIFIT®basic type designation:
3782535691
MBF07A-K1-A1
Connection module
Version
Control
K = via AS-Interface
B = binary control
Version
Motor power/variant
07 = 0.75 kW inverter
15 = 1.5 kW inverter
4R = Reversing starter
4D = Dual motor starter
Variant
F = Inverter
S = Motor starter
Unit series
MB = MOVIFIT®basic

Operating Instructions – MOVIFIT® basic 13
4
Installation instructions
Mechanical installation
4 Mechanical installation
4.1 Installation instructions
4.1.1 General information
Note the following when installing the MOVIFIT®basic unit:
• Observe the general safety notes.
• Only install the MOVIFIT®basic unit on a level, low-vibration, and torsionally rigid
support structure.
• Ensure sufficient clearance around the unit to allow for adequate cooling. Warm
outlet air of other units must not be drawn in.
• Strictly observe all instructions as to the technical data and the permissible condi-
tions regarding the place of installation.
• Do only use provided attachment options when mounting the drive.
• Cover the unused plug connectors with blind caps.
The degree of protection specified in the technical data only applies for a correctly
installed MOVIFIT®basic unit.
4.1.2 Installation requirements
Make sure that the following requirements are met before you start installing the unit:
• The nameplate data of the MOVIFIT®basic unit match the voltage supply system
• The MOVIFIT®basic unit is undamaged (no damage caused by transportation or
storage).
• The ambient temperature corresponds to the specifications in chapter "Technical
Data".
• The MOVIFIT®basic unit must not be installed under the following harmful ambient
conditions:
– Potentially explosive atmospheres
– Oils
–Acids
– Gases
– Vapors
– Radiation
–etc.
NOTICE
Loss of warranted degree of protection if the MOVIFIT®basic inverter is installed
incorrectly or not at all.
Damage to the MOVIFIT®basic unit.
• If you remove the EBOX from the ABOX, you have to protect the EBOX and the
ABOX from moisture and dust.

14 Operating Instructions – MOVIFIT® basic
4Mounting position
Mechanical installation
4.2 Mounting position
You can install the MOVIFIT®basic unit in any mounting position.
4.3 Installing MOVIFIT®basic
Mount the MOVIFIT®basic unit with 4 screws according to the following figure:
(Tightening torque 2.0 – 2.4 Nm (18 – 21 lb.in))
2816420235
M1
M2
M5
M3
M4
M6
9007202071159307
239
134
6
M5

Operating Instructions – MOVIFIT® basic 15
5
Installation instructions
Electrical installation
5 Electrical installation
5.1 Installation instructions
5.1.1 Residual current device
• Do not use a conventional RCD as a protective device. Universal current-sensitive
RCDs are permitted as a protective device. During normal operation of MOVIFIT®
basic units, leakage currents > 3.5 mA can occur.
• SEW-EURODRIVE recommends that you do not use RCDs. However, if a residual
current device is stipulated for direct or indirect protection against contact, observe
the above note.
5.1.2 Line contactor
• Use only a contactor of utilization category AC3 (EN 60947-4-1) as a line contactor.
WARNING
Electric shock due to incorrect RCD type.
Severe or fatal injuries.
• MOVIFIT®basic can cause direct current in the protective earth conductor. When
a residual current device (RCD) is used for protection against direct or indirect con-
tact, only install a type B residual current device on the supply system end of the
MOVIFIT®basic unit.
NOTICE
Damage due to jogging.
Damage to the MOVIFIT®basic unit.
• Do not use the line contactor for jogging, but only for switching the MOVIFIT®basic
unit on and off. In jog mode, use the control signals (AS-Interface bits or binary in-
puts).
• Observe a minimum switch-off time of 10 s for the line contactor.

16 Operating Instructions – MOVIFIT® basic
5Installation instructions
Electrical installation
5.1.3 Notes on PE connection
PE connection in
the unit
Establish a PE connection in the unit.
PE connection on
the outside of the
housing
During normal operation of the MOVIFIT®basic inverter, earth-leakage currents
≥3.5 mA can occur. To meet the requirements of EN 61800-5-1, you must establish 2
PE connections.
Install a second PE conductor with a cross section of at least the cross section of the
supply system cable:
WARNING
Electric shock due to incorrect connection of PE.
Severe or fatal injuries.
• Observe the following notes regarding PE connection.
3160365451
PE
L1
N
L2
PE
L3
BK or 1
BK or 2
WT or GY
GN/YE GN/YE
GY
BK
BK
BU
BR
WT
unused
GN
RD
BK or 3
2816416395
M5
(2,0 – 2,5 Nm)
(18 - 21 lb.in)

Operating Instructions – MOVIFIT® basic 17
5
Installation instructions
Electrical installation
5.1.4 EMC-compliant installation
With respect to the EMC regulation, frequency inverters cannot be operated as stand-
alone units. Regarding EMC, they can only be evaluated when they are integrated in a
drive system. Conformity is declared for a described, CE-typical drive system. These
operating instructions contain further information.
5.1.5 Installation above 1000 m asl
MOVIFIT®basic units can also be operated at an altitude of 1000 – 4000 m amsl. Ob-
serve the following basic conditions:
• At heights above 1000 m amsl, the nominal continuous power is reduced due to re-
duced cooling => INreduction by 1% per100 m.
• For heights from 2000 m to max. 4000 m amsl, observe the following notes:
– The safe disconnection of power and electronics connections can no longer be
assured above 2000 m. For safe disconnection, you have to take measures ac-
cording to IEC 60664-1 / EN 61800-5-1.
– Connect an overvoltage protection device upstream of MOVIFIT®basic to reduce
overvoltages from category III to category II.
5.1.6 Protection devices
• MOVIFIT®basic drives are equipped with integrated protection devices against over-
load of the drive. External motor protection devices are not necessary.
5.1.7 UL compliant installation (in preparation)
UL and cUL approval for the MOVIFIT®basic unit series is in preparation.
INFORMATION
This drive system is not designed for operation on a public low voltage supply system
that supplies residential areas.
This is a product with restricted availability in accordance with IEC 61800-3. It may
cause EMC interference. In this case, it is recommended for the operator to take
suitable measures.
For detailed information on EMC compliant installation, refer to the publication
"Electromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE.

18 Operating Instructions – MOVIFIT® basic
5Topology
Electrical installation
5.2 Topology
The following figure shows a typical MOVIFIT®basic drive system with AS-Interface
control:
The table shows typical characteristics at an ambient temperature of 40 °C with routing
type B2 according to EN 60204-1.
The applicable country-specific standards and regulations must also be observed for in-
dividual project planning and installation.
9007201945761931
K: Line contactor
Circuit breaker for
line protection
Power bus (line cable) Motor cable
Type Minimum con-
ductor
cross section
Maximum
total length
Minimum
conductor
cross section
Maximum
length
[1] [2] [3] [4] [5]
B16 2.5 mm2
AWG14 130 m 1.5 mm2 AWG16 3m
B16 2.5 mm2
AWG14 130 m 2.5 mm2 AWG14 10 m
B20 4.0 mm2
AWG12 170 m 2.5 mm2 AWG14 3m
B25 6.0 mm2
AWG10 190 m 2.5 mm2 AWG14 3m
[4]
[5]
[4]
[5]
[1]
K
A
C 3 x
380 - 480 V [2] [3]

Operating Instructions – MOVIFIT® basic 19
5
Power bus connection (line cable)
Electrical installation
5.3 Power bus connection (line cable)
Connect the MOVIFIT®basic unit to the power bus (line cable) as follows.
1. Loosen the 4 screws and remove the EBOX from the ABOX.
2. Remove the supply system plug connector from the FieldPower®contact module.
WARNING
Electric shock due to charged capacitors.
Severe or fatal injuries.
• De-energize the MOVIFIT®basic drive using a suitable external cut-off device be-
fore removing the EBOX from the ABOX.
• Secure the drive against unintended re-connection to the voltage supply.
• Then wait at least for 10 minutes.
WARNING
Danger of burns due to hot surfaces of the MOVIFIT®basic unit.
Severe injuries.
• Do not touch the MOVIFIT®basic until it has cooled down sufficiently.
2839862283
9007202094605195

20 Operating Instructions – MOVIFIT® basic
5Power bus connection (line cable)
Electrical installation
3. Pull both locking tabs to the outside and tilt up the upper part of the FieldPower®con-
tact module.
4. Loosen the 4 screws and remove the strain relief brackets.
Remove the two cable seals.
5. Remove the sheath of the line cable with a suitable stripping tool.
2839866123
2839868043
2839869963
Line cable Stripping tool Strip length
Round cable AM 16 130 mm
Flat cable AMF 6/10 120 mm
120
130