SEW-Eurodrive MOVIPRO Operating instructions

Drive Technology \ Drive Automation \ System Integration \ Services
Addendum to the
Operating Instructions
MOVIPRO
®
Accessories
Edition 08/2011 19300026 / EN

SEW-EURODRIVE—Driving the world

Addendum to the Operating Instructions – MOVIPRO® 3
Contents
Contents
1 General Information ............................................................................................ 4
1.1 Use of this documentation .......................................................................... 4
1.2 Structure of the safety notes ....................................................................... 4
1.3 Rights to claim under limited warranty ........................................................ 5
1.4 Exclusion of liability..................................................................................... 5
1.5 Other applicable documentation ................................................................. 5
1.6 Copyright..................................................................................................... 5
2 PZM2xA-A...-...-00 Power Interface .................................................................... 6
2.1 Type designation......................................................................................... 6
2.2 Nameplate................................................................................................... 6
2.3 Power interface assignment ....................................................................... 7
2.4 Basic unit .................................................................................................... 7
2.5 Scope of functions ...................................................................................... 8
2.6 Maintenance switch .................................................................................... 8
2.7 Power interface – mechanical installation ................................................... 9
2.8 Power interface – electrical installation..................................................... 11
2.9 Power interfaces – technical data ............................................................. 16
3 Sensor/Actuator Box ........................................................................................ 18
3.1 Sensor/actuator box – electrical installation.............................................. 19
3.2 Technical data of the sensor/actuator box ................................................ 20
4 BW..-0..-0. External Braking Resistors............................................................ 23
4.1 Braking resistors – mechanical installation ............................................... 24
4.2 Technical data of the external braking resistors ....................................... 28
5 Jumper Plug ...................................................................................................... 33
6 Mounting Accessories...................................................................................... 34
6.1 Handles..................................................................................................... 34
6.2 Mounting brackets..................................................................................... 35
7 Fan Subassembly.............................................................................................. 38
7.1 Mechanische installation of fan subassembly........................................... 39
Index................................................................................................................... 40

4Addendum to the Operating Instructions – MOVIPRO®
1Use of this documentation
General Information
1 General Information
1.1 Use of this documentation
The documentation is an integral part of the product and contains important information
on operation and service. The documentation is written for all employees who assemble,
install, startup, and service this product.
The documentation must be accessible and legible. Make sure that persons responsible
for the system and its operation, as well as persons who work independently on the unit,
have read through the documentation carefully and understood it. If you are unclear
about any of the information in this documentation, or if you require further information,
contact SEW-EURODRIVE.
1.2 Structure of the safety notes
1.2.1 Meaning of the signal words
The following table shows the grading and meaning of the signal words for safety notes,
notes on potential risks of damage to property, and other notes.
1.2.2 Structure of the section-related safety notes
Section safety notes do not apply to a specific action, but to several actions pertaining
to one subject. The used symbols indicate either a general or a specific hazard.
This is the formal structure of a section safety note:
1.2.3 Structure of the embedded safety notes
Embedded safety notes are directly integrated in the instructions just before the descrip-
tion of the dangerous action.
This is the formal structure of an embedded safety note:
•SIGNAL WORD Nature and source of hazard.
Possible consequence(s) if disregarded.
– Measure(s) to prevent the danger.
Signal word Meaning Consequences if disregarded
DANGER Imminent danger Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its envi-
ronment
INFORMATION Useful information or tip: Simpli-
fies the handling of the drive
system.
SIGNAL WORD
Type and source of danger.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the danger.

Addendum to the Operating Instructions – MOVIPRO® 5
1
Rights to claim under limited warranty
General Information
1.3 Rights to claim under limited warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the documentation. Read the documen-
tation before you start working with the unit!
1.4 Exclusion of liability
You must comply with the information contained in this documentation to ensure safe
operation and to achieve the specified product characteristics and performance
features. SEW-EURODRIVE assumes no liability for injury to persons or damage to
equipment or property resulting from non-observance of these operating instructions. In
such cases, any liability for defects is excluded.
1.5 Other applicable documentation
This document supplements the operating instructions and limits the application notes
according to the following information. Use this document only together with the operat-
ing instructions.
1.6 Copyright
© 2011 – SEW-EURODRIVE. All rights reserved.
Unauthorized duplication, modification, distribution or any other use of the whole or any
part of this documentation is strictly prohibited.

6Addendum to the Operating Instructions – MOVIPRO®
2Type designation
PZM2xA-A...-...-00 Power Interface
2 PZM2xA-A...-...-00 Power Interface
2.1 Type designation
The type designation of the MOVIPRO®PZM2xA-A...-...-00 power interface comprises
the following characteristic data:
2.2 Nameplate
Each unit has a nameplate that provides important information. The following figure
shows an example of a nameplate:
PZM2 xA-A ... - ... - 00
MOVIPRO®connection:
D02 = Disconnection switch up to 25 A
D03 = Disconnection switch up to 40 A
M13 = Line and unit protection up to 5 A
M14 = Line and unit protection up to 9 A
M16 = Line and unit protection up to 15 A
Maximum switching capacity:
022=2.2kW
040 = 4.0 kW
075 = 7.5 kW
150 = 15.0 kW
Housing height:
2 = 110 mm
Type:
ZM = Power interface accessories
Product range:
P = MOVIPRO®
2081785611
Type Type designation SO# Production number
I Max.current carrying capacity P Max. switching capacity
D-76646 Bruchsal
Made in Germany
MOVIPRO
Feldumrichter
Field-Inverter
Type:
SO#:
Eingang / Input
PZM2xA-A075-D02-00
Ausgang / Output
U =
I =
3 x 380...500 V ± 10%
T =
f =
16 A
50...60 Hz ± 5%
+5...+40 °C IP 54
7.5 kW P =
XX.XXXXXXXXXX.XXXX.XX

Addendum to the Operating Instructions – MOVIPRO® 7
2
Power interface assignment
PZM2xA-A...-...-00 Power Interface
2.3 Power interface assignment
The following overview illustrates the assignment of the individual power interfaces to
the respective MOVIPRO®units:
2.4 Basic unit
The following figure shows the power interface:
Power interface Part number MOVIPRO®
up to 2.2 kW up to 4.0 kW up to 7.5 kW up to 11.0 kW up to 15.0 kW
PZM2xA-A075-D02-00 1 825 014 9 •••
PZM2xA-A150-D03-00 1 825 015 7 •••••
PZM2xA-A022-M13-00 1 825 023 8 •
PZM2xA-A040-M14-00 1 825 016 5 •
PZM2xA-A075-M16-00 1 825 017 3 •
2048160523
[1] MOVIPRO®connection (Han®10 B, female) [5] Suspension device (for storing the power interface
during a MOVIPRO®unit replacement, for exam-
ple)
[2] Power input terminal strip X1
[3] Front panel connectors
[4] Maintenance switch
[2]
[3]
[1]
[5]
[4]

8Addendum to the Operating Instructions – MOVIPRO®
2Scope of functions
PZM2xA-A...-...-00 Power Interface
2.5 Scope of functions
The power interface allows for the following functions:
• Connection to the AC 400 V supply system
• Connection to the 24 V backup voltage
• DC 24 V output of the integrated power supply for the MOVIPRO®self-supply without
external DC 24 V cabling (jumper with DC 24 V backup voltage)
• Connected voltages are looped through
• Disconnection of the MOVIPRO®unit via the maintenance switch
2.6 Maintenance switch
The maintenance switch of the power interface is used to disrupt the AC 400 V power
supply in the power face. The maintenance switch can be secured with 3 locks.
If the maintenance switch is in position "0", the MOVIPRO®is disconnected from the
AC 400 V voltage supply.
Depending on the respective type, the power interfaces are equipped with different
maintenance switches:
• D.. disconnection switch
• M.. line and unit protection
10 minutes
WARNING
Electric shock due to dangerous voltages present in the power interface.
Severe or fatal injuries.
• Disconnect the power interface from the power supply before you perform any work
on the unit.
• Observe a minimum switch-off time of 10 minutes after disconnecting the power
supply.
INFORMATION
When there is a valid enable signal pending for the MOVIPRO®, the motor is supplied
with current as soon as the maintenance switch is set to 1.
NOTICE
Increased wear of the switch contacts.
Damage of the switch contacts.
• Do not operate the maintenance switch under load.

Addendum to the Operating Instructions – MOVIPRO® 9
2
Power interface – mechanical installation
PZM2xA-A...-...-00 Power Interface
2.6.1 D.. disconnection switch
The following disconnection switches are possible depending on the unit's power rating:
2.6.2 M.. line and unit protection
The following line and unit protection is possible depending on the power:
2.7 Power interface – mechanical installation
2.7.1 General information
Observe the following notes on mechanical installation:
• Observe the general safety notes.
• Strictly observe all instructions as to the technical data and the permissible condi-
tions regarding the place of installation.
• Do only use provided attachment options when mounting the unit.
2.7.2 Minimum clearance
Observe the required minimum clearance for:
• the connection of the cables and plug connectors
• the operation of the respective devices such as the maintenance switches.
For the dimensions of the required minimum clearances, refer to chapter "Technical
data (page 17)".
Power Short designation Description
up to 7.5 kW D02 Disconnection switch up to 25 A
up to 15.0 kW D03 Disconnection switch up to 40 A
Power Short designation Description
up to 2.2 kW M13 line and unit protection up to 5 A
up to 4.0 kW M14 line and unit protection up to 9 A
up to 7.5 kW M16 line and unit protection up to 15 A

10 Addendum to the Operating Instructions – MOVIPRO®
2Power interface – mechanical installation
PZM2xA-A...-...-00 Power Interface
2.7.3 Mounting the power interface
Use the following enclosed parts for assembly:
• 2 × M5 × 30 SW8 screws
Mount the power interface on the right side of the MOVIPRO®unit (as viewed onto the
unit front).
Proceed as follows to mount the unit:
1. Make the required connections at the connection panel of the power interface, e.g.
AC 400 V supply cable and DC 24 V backup voltage.
2. Connect the plug connector of the power interface to the plug connector of the
MOVIPRO®.
3. Attach the power interface to the MOVIPRO®by tightening the two M5 × 30 SW8
screws with 1.6 Nm – 1.8 Nm (14 in-lb – 16 in-lb).
2062166283
[1] MOVIPRO®[3] Power interface
[2] Power interface flange [4] M5 × 30 SW8 screws
[1]
[2]
[4]
[3]