SEW-Eurodrive Movitrac B MCB 5A3 User manual

*25930273_1218*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Didactics – Electromechanics
MOVITRAC® B Frequency Inverter Module (MCB 5A3)
Edition 12/2018 25930273/EN

SEW-EURODRIVE—Driving the world

Table of contents
Operating Instructions – MOVITRAC® B Frequency Inverter Module (MCB 5A3) 3
Table of contents
1 General information.................................................................................................................. 5
1.1 About this documentation ...............................................................................................5
1.2 Structure of the safety notes ...........................................................................................5
1.3 Decimal separator in numerical values ...........................................................................6
1.4 Rights to claim under limited warranty ............................................................................6
1.5 Applicable documentation...............................................................................................6
1.6 Product names and trademarks......................................................................................7
1.7 Copyright notice ..............................................................................................................7
2 Safety notes .............................................................................................................................. 8
2.1 Preliminary information ...................................................................................................8
2.2 Target group ...................................................................................................................8
2.3 Designated use ...............................................................................................................8
2.4 Transport.........................................................................................................................9
2.5 Setup and installation......................................................................................................9
2.6 Electrical connection .......................................................................................................9
2.7 Startup and operation ...................................................................................................10
2.8 Inspection and maintenance .........................................................................................10
3 Device structure ..................................................................................................................... 11
3.1 Scope of delivery ..........................................................................................................11
3.2 Overview of the system.................................................................................................11
3.3 Basic unit ......................................................................................................................12
3.4 Device components ......................................................................................................13
4 Installation............................................................................................................................... 16
4.1 Important information ....................................................................................................16
4.2 Electrical connections ...................................................................................................17
4.3 Wiring diagram..............................................................................................................24
5 Startup ..................................................................................................................................... 25
5.1 Important information ....................................................................................................25
5.2 Requirement .................................................................................................................26
5.3 Preliminary work ...........................................................................................................26
5.4 Startup using FBG11B keypad .....................................................................................26
6 Operation................................................................................................................................. 29
6.1 Important information ....................................................................................................29
6.2 Status displays..............................................................................................................29
6.3 MOVITOOLS® MotionStudio ........................................................................................30
7 Service..................................................................................................................................... 31
7.1 Electronics Service by SEW‑EURODRIVE...................................................................31
7.2 Waste disposal..............................................................................................................31
8 Technical data......................................................................................................................... 32
9 Standards and certifications ................................................................................................. 34
9.1 EC declaration of conformity.........................................................................................34
25930273/EN – 12/2018

Table of contents
Operating Instructions – MOVITRAC® B Frequency Inverter Module (MCB 5A3)
4
9.2 Certifications .................................................................................................................34
10 Address list ............................................................................................................................. 35
Index ........................................................................................................................................ 36
25930273/EN – 12/2018

1
General information
About this documentation
Operating Instructions – MOVITRAC® B Frequency Inverter Module (MCB 5A3) 5
1 General information
1.1 About this documentation
The current version of the documentation is the original.
This documentation is an integral part of the product. The documentation is intended
for all employees who perform work on the product.
Make sure this documentation is accessible and legible. Ensure that persons respons-
ible for the systems and their operation as well as persons who work on the product
independently have read through the documentation carefully and understood it. If you
are unclear about any of the information in this documentation, or if you require further
information, contact SEW‑EURODRIVE.
1.2 Structure of the safety notes
1.2.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety
notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent hazard Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envi-
ronment
INFORMATION Useful information or tip: Simplifies
handling of the product.
1.2.2 Structure of section-related safety notes
Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
This is the formal structure of a safety note for a specific section:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
Meaning of the hazard symbols
The hazard symbols in the safety notes have the following meaning:
Hazard symbol Meaning
General hazard
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1General information
Decimal separator in numerical values
Operating Instructions – MOVITRAC® B Frequency Inverter Module (MCB 5A3)
6
Hazard symbol Meaning
Warning of dangerous electrical voltage
Warning of hot surfaces
Warning of automatic restart
1.2.3 Structure of embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
SIGNAL WORD Type and source of hazard. Possible consequence(s) if disregar-
ded. Measure(s) to prevent the hazard.
1.3 Decimal separator in numerical values
In this document, a period is used to indicate the decimal separator.
Example: 30.5kg
1.4 Rights to claim under limited warranty
Read the information in this documentation. This is essential for fault-free operation
and fulfillment of any rights to claim under limited warranty. Read the documentation
before you start working with the product.
1.5 Applicable documentation
Observe the following applicable documents:
• "MOVITRAC®B" operating instructions
• "MOVITRAC®B" system manual
• "MOVITOOLS® MotionStudio" online help
• Operating instructions of the motor in use
Always use the latest edition of documentation and software.
The SEW‑EURODRIVE website (www.sew‑eurodrive.com) provides a wide selection
of documents for download in various languages. If required, you can also order prin-
ted and bound copies of the documentation from SEW‑EURODRIVE.
25930273/EN – 12/2018

1
General information
Product names and trademarks
Operating Instructions – MOVITRAC® B Frequency Inverter Module (MCB 5A3) 7
1.6 Product names and trademarks
The brands and product names in this documentation are trademarks or registered
trademarks of their respective titleholders.
1.7 Copyright notice
©2018SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica-
tion, distribution or any other use of the whole or any part of this documentation is
strictly prohibited.
25930273/EN – 12/2018

2Safety notes
Preliminary information
Operating Instructions – MOVITRAC® B Frequency Inverter Module (MCB 5A3)
8
2 Safety notes
2.1 Preliminary information
The following general safety notes serve the purpose of preventing injury to persons
and damage to property. They primarily apply to the use of products described in this
documentation. If you use additional components, also observe the relevant warning
and safety notes.
2.2 Target group
The product is intended for persons in training facilities that are equipped with the ap-
propriate furnishings in classrooms and laboratories. Furnishings are, for example, ex-
perimental stands, laboratory benches, energy cells, control panels and control con-
soles as well as control cabinets with pick-up positions for electrical energy.
The focus is on the transfer of knowledge to non-specialists. Before using the
products, non-specialists must be instructed about the safety-relevant aspects des-
cribed in this document.
Specialist for me-
chanical work
Any mechanical work on the products must be carried out by a qualified specialist.
Specialists in the context of this documentation are persons familiar with the design,
mechanical installation, troubleshooting, and maintenance of the product who possess
the following qualifications:
• Qualification in the field of mechanical engineering in accordance with the national
regulations.
• They are familiar with this documentation.
Specialist for elec-
trotechnical work
Any electrical work on the products must be carried out by adequately qualified electri-
cians. Qualified electricians in the context of this documentation are persons familiar
with electrical installation, startup, troubleshooting, and maintenance of the product
who possess the following qualifications:
• Qualification in the field of electrical engineering in accordance with the national
regulations.
• They are familiar with this documentation.
Additional qualifi-
cation
In addition to that, these persons must be familiar with the valid safety regulations and
laws, as well as with the requirements of the standards, directives, and laws specified
in this documentation. The persons must have the express authorization of the com-
pany to operate, program, parameterize, label, and ground units, systems, and circuits
in accordance with the standards of safety technology.
Instructed persons All work in the areas of transportation, storage, operation and waste disposal must be
carried out by persons who are trained appropriately. The purpose of the instruction is
that the persons are capable of performing the required tasks and work steps in a safe
and correct manner.
2.3 Designated use
The product is designed for training purposes only. Operating the product in private,
craft, trade or for industrial purposes is not permitted. The product is not intended for
installation in electrical plants or machines. The product is not intended for use in ap-
plications (such as lifting applications).
The product can be used for operating ACasynchronous motors with squirrel-cage ro-
tors. The product is not suited for operating ACsynchronous motors.
25930273/EN – 12/2018

2
Safety notes
Transport
Operating Instructions – MOVITRAC® B Frequency Inverter Module (MCB 5A3) 9
Startup (i.e. start of regular operation) is permitted with adherence to EMC guideline
only.
Technical data and information on the connection conditions are provided on the
nameplate and in the documentation. Comply with the data and conditions.
2.4 Transport
Inspect the shipment for damage as soon as you receive the delivery. Inform the ship-
ping company immediately about any damage. If the product is damaged, it must not
be assembled, installed or started up.
Observe the following notes when transporting the device:
• Before transportation, cover the connections with the supplied protection caps.
• Place the product only on the base plate during transport.
• Ensure that the product is not subject to mechanical impact.
If necessary, use suitable, sufficiently dimensioned handling equipment.
2.5 Setup and installation
Ensure that the product is installed and cooled according to the regulations in the doc-
umentation.
The product is suited for operation on laboratory benches and on tables. Use standard
laboratory or training equipment where the products can be placed properly and safely
without posing any risk to the learners.
Protect the product from strong mechanical strain. The product and its mounting parts
must never protrude into the path of persons or vehicles. Ensure that components are
not deformed and insulation spaces are not changed, particularly during transportation
and handling. Electric components must not be mechanically damaged or destroyed.
The following applications are prohibited unless the device is explicitly designed for
such use:
• Use in potentially explosive atmospheres
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, and radiation
• Operation in applications with impermissibly high mechanical vibration and shock
loads in excess of the regulations stipulated in EN61800-5-1
• Use at an elevation of more than 4000m above sea level
2.6 Electrical connection
Familiarize yourself with the applicable national accident prevention regulations before
working on the product.
Perform electrical installation according to the pertinent regulations (e.g. cable cross-
sections, fusing, protective conductor connection).
Ensure that all of the required covers are correctly attached after the electrical installa-
tion.
The preventive measures and protection devices must comply with the applicable reg-
ulations (e.g. EN60204-1 or EN61800-5-1).
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2Safety notes
Startup and operation
Operating Instructions – MOVITRAC® B Frequency Inverter Module (MCB 5A3)
10
Ground connections are required as preventive measures.
2.7 Startup and operation
Before startup, make sure that the 4mm sockets, buttons, and switches are intact.
It might be necessary to equip locations where such devices are used with additional
monitoring and protection devices in accordance with the respective applicable safety
regulations, e.g. the law governing technical equipment, accident prevention regula-
tions, etc.
Depending on the degree of protection, products may have live, uninsulated, and
sometimes moving or rotating parts, as well as hot surfaces during operation.
Cover unused connections with the supplied protection caps during operation.
Make sure the connection boxes are closed and screwed before connecting the sup-
ply voltage.
When the device is switched on, dangerous voltages are present at all power connec-
tions as well as at any connected cables and terminals. This also applies even when
the product is inhibited and the motor is at standstill.
Electric shock due to moving the device while voltage is applied. Do not move the
product while voltage is applied.
Do not separate the connection to the product during operation. This may result in
dangerous electric arcs damaging the product.
If you disconnect the product from the voltage supply, do not touch any live compon-
ents or power connections because capacitors might still be charged. Observe the fol-
lowing minimum switch-off time:
10 minutes.
Observe the corresponding information signs on the product.
The fact that the operation LED and other display elements are no longer illuminated
does not indicate that the product has been disconnected from the supply system and
no longer carries any voltage.
Mechanical blocking or internal protective functions of the product can cause a motor
standstill. Eliminating the cause of the problem or performing a reset may result in the
drive restarting automatically. If, for safety reasons, this is not permitted for the drive-
controlled machine, first disconnect the product from the supply system and then start
troubleshooting.
2.8 Inspection and maintenance
Only perform maintenance and repair work once the product has been secured and
disconnected from the power supply. Ensure a de-energized state of the product be-
fore you start working on it. Ensure a de-energized state for the entire time you work
on the product.
Repair work may only be carried out by SEW‑EURODRIVE.
25930273/EN – 12/2018

3
Device structure
Scope of delivery
Operating Instructions – MOVITRAC® B Frequency Inverter Module (MCB 5A3) 11
3 Device structure
3.1 Scope of delivery
The following components are included in the delivery:
• Front plate
• Housing
• Assembled and checked printed circuit board for the power section
• Braking resistor
• MOVITRAC®B frequency inverter
• FBG11B keypad
• 24 V power supply (integrated in the module)
• USB11A interface adapter
• MOVITOOLS® MotionStudio engineering software
• Optional: Fieldbus interface
• FSC11B communication front module
• 7 jumpers (5black, 1blue, 1red)
3.2 Overview of the system
BW braking resistor
3 x 380 – 500 V
Front option
FBG11B
keypad
Front module
communication
FSC11B
Interface adapter
USB11A
MOVITOOLS®
MotionStudio
MOVITRAC®B
MC07B00005-5A3-4-50
Option cards:
- PROFIBUS DFP21B
- PROFINET DFE32B
- PROFINET IO / PROFIsafe DFS21B
16249744267
25930273/EN – 12/2018

3Device structure
Basic unit
Operating Instructions – MOVITRAC® B Frequency Inverter Module (MCB 5A3)
12
3.3 Basic unit
[4] [5] [7]
[14] [13] [12] [10] [9] [8]
MOVITRAC
MOVITRAC®B frequency inverter module (MCB 5A3)
PE
4/U 5/V 6/W
X2
X13
GND
X13.1
DO 02
X13.2
DO 03
X13.3
GND
X13.4
DO 01-CO
X13.5
DO 01-NO
X13.6
DO 01-NC
X13.7
REF 1
X10.1
AI 11
X10.2
AI 12
X10.3
GND
X10.4
X10
DI 00
X12.1
DI 01
X12.2
DI 02
X12.3
DI 03
X12.4
DI 04
X12.5
DI 05
X12.6
Vo-TF
X12.7
GND
X12.9
X12
min. max.
setpoint
CO NO NC
24V I/O
X12.8
Ein - 0 - Ein
X3
ext.
int.
8/+R 9/-R
Braking resistor
N
L3
L2
L1
PE
3/L3 2/L2 1/L1
3
X1
[2] [3][1] [6]
[11]
9007215504501771
[1] Power connection [8] X10: Analog input
[2] Main switch (can be locked) [9] Analog inputs for connection to X10 (poten-
tiometer)
[3] Power indicator [10] Protection cover connection
[4] MOVITRAC®B frequency inverter
(MCB5A3)
[11] X17 STO (safe torque off)
[5] X12: Digital inputs [12] X2: Motor connection
[6] X13: Relay outputs [13] X3: Braking resistor
[7] X13: Digital outputs [14] PE: PE connection
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3
Device structure
Device components
Operating Instructions – MOVITRAC® B Frequency Inverter Module (MCB 5A3) 13
3.4 Device components
3.4.1 MOVITRAC®B
[8]
[10]
[9]
[4]
[5]
[1] [2] [3]
[7]
[6]
16249811595
[1] X1: Line connection 3-phase: L1/L2/L3/PE
[2] Fixing strap
[3] PE connection
[4] Option card slot
SEW-EURODRIVE recommends:
• PROFIBUS DFP21B (part number 18235395)
• PROFINET DFE32B (part number 18235425)
• PROFINET IO / PROFIsafe DFS21B (part number 18211836)
[5] Shield plate for motor cable, fixing strap underneath
[6] X2: Motor connection U/V/W / brake connection +R/-R
[7] X17: Safety contact for STO (safe torque off)
[8] FSC11B communication interface (part number18207162) with RS485 and
SBus (CAN)
[9] Optional keypad, plugged
[10] Status LED (visible without optional keypad)
3.4.2 USB11A interface adapter
INFORMATION
FSC11B/12B, FSE24B or FIO11B/21B is required for connecting the USB11A.
The USB11A option can be used to connect a PC or laptop with USB interface to the
XT slot of MOVITRAC®B. The USB11A interface adapter supports USB 1.1 and USB
2.0.
25930273/EN – 12/2018

3Device structure
Device components
Operating Instructions – MOVITRAC® B Frequency Inverter Module (MCB 5A3)
14
The USB11A option is connected to the PC using a commercially available, shielded
USB connection cable of the type USB A-B.
The USB11A option is connected to MOVITRAC®B and MOVITRAC®B is connected
to USB11A using a serial interface cable with RJ10 connectors.
92.5 mm25 mm
90 mm
43 mm
15799667851
3.4.3 Braking resistors BW
General Information
BW braking resistors are adapted to the MOVITRAC®B inverter series. The type of
cooling is natural cooling KS (air cooling).
The surfaces of the resistors get very hot if loaded with PN. Make sure that you select
an installation site that will accommodate these high temperatures. For this reason,
braking resistors are usually mounted on top of the control cabinet.
Plan for a load derating of 4% per 10 K from an ambient temperature of 45 °C
(113°F). Do not exceed the maximum ambient temperature of 80°C (176°F). When
installed in the control cabinet, note the maximum permissible temperature of other
components (e.g. MOVITRAC®B).
Flat design
Flat-design resistors have IP54 enclosure and are equipped with internal thermal over-
load protection (cannot be replaced). Depending on their type, you can install the res-
istors as follows:
• With support rail mounting FHS or submounting FKB under the heat sink. Sub-
mounted braking resistors do not reach the specified CDF power. The FHS and
FKB options are only suitable for the BW027-003 and BW072-003 braking resist-
ors.
• Attach to a mounting rail using a BS touch guard.
25930273/EN – 12/2018

3
Device structure
Device components
Operating Instructions – MOVITRAC® B Frequency Inverter Module (MCB 5A3) 15
a
b
x1
x2
12
(0.47)
12
M4
C
B
A
18014398595541387
Type Main dimensions in mm Fastening in mm Mass kg
A B C a b x1 x2
BW072-003 110 80 15 98 60 6 10 0.3
400/500V
Braking resistor type BW072-003
Part number 8260583
100% cdf
50% cdf
25% cdf
12% cdf
6% cdf
230W
310W
420W
580W
1000W
Resistance value RBW 72Ω ± 10%
Trip current of external bimetal relay 0.6A
Ambient temperature ϑA-20°C to +45°C
For MOVITRAC®B 400/500V 0003 – 0040
3.4.4 Motor types
SEW-EURODRIVE recommends the following motor type for training on an asynchro-
nous motor with simple encoder technology:
• DR.. series AC motor
Recommendation:
– Didactics motor assembly DRS71S4 (part number 18987389)
– Didactics brake motor assembly DRS71S4BE05 (part number 18984487)
25930273/EN – 12/2018

4Installation
Important information
Operating Instructions – MOVITRAC® B Frequency Inverter Module (MCB 5A3)
16
4 Installation
4.1 Important information
INFORMATION
• Observe the documentation of components connected or mounted to the module
(e.g. motor, inverter).
• Comply with all instructions referring to the technical data and the permissible
conditions where the device is operated.
WARNING
Electric shock when disconnecting or connecting voltage-carrying plug connectors.
Severe or fatal injuries.
• Disconnect all supply voltages.
• Make sure that the device is de-energized.
• Never plug or unplug the plug connectors while they are energized.
CAUTION
Short circuit due to incorrectly set jumpers.
Damage to property and injury.
• Insert the jumpers only in the contact points provided for this purpose.
INFORMATION
Only connect ACasynchronous motors to the device output.
4.1.1 Device output
Only connect ohmic/inductive load (motor).
4.1.2 Digital outputs
The digital outputs are short-circuit proof and protected against external voltage up to
30V. Higher external voltages can destroy the digital outputs.
4.1.3 Cable
Use the following cables:
• Standardized safety cables for use in classrooms or laboratories.
• 4mm laboratory safety plug connectors with rigid insulating sleeve, suited for nom-
inal voltages of up to 1000V.
• Didactics connection cable from SEW‑EURODRIVE.
The cable must not be longer than 3m.
25930273/EN – 12/2018

4
Installation
Electrical connections
Operating Instructions – MOVITRAC® B Frequency Inverter Module (MCB 5A3) 17
4.1.4 PE line connection according to EN61800‑5‑1
Earth-leakage currents of ≥3.5mA can occur during normal operation. Observe the
following for reliable PE connection:
• Supply system cable <10mm2:
– Second PE conductor with the same cross section as the supply system cable
routed parallel to the protective earth via separate terminals, or
– Copper PE conductor with a cross section of 10mm2
• Supply system cable 10to16mm2:
– Copper protective earth conductor with the same cross section as the supply
system cable.
• Supply system cable 16to35mm2:
– Copper PE conductor with a cross section of 16mm2
• Supply system cable>35mm2:
– Copper PE conductor with half the cross section of the supply system cable.
4.1.5 Interference emission
Recommendation: Use shielded motor cables for EMC compliant installation.
4.2 Electrical connections
4.2.1 Power connection
N
L3
L2
L1
[1]
[2]
14979184907
[1] L1 − L3: Line connection phases
[2] N: Line connection of neutral conductor
25930273/EN – 12/2018

4Installation
Electrical connections
Operating Instructions – MOVITRAC® B Frequency Inverter Module (MCB 5A3)
18
4.2.2 PE connection
PE
PE
[1]
[2]
14979704843
[1] PE connection for power section
[2] PE connection for motor
4.2.3 X2: Motor connection
NOTICE
Damage to the didactics module due to overload.
Damage to property.
• Only connect one motor to the didactics module.
U V W Motor 0.55 kW max.
X2
[2]
[1]
9007206962988555
[1] Motor connection HARTING connector type Han®Q5 EMC female
Article no.: Connector: 09620030301, insert: 09120053101
[2] Motor phases U, V, W
You can connect the motor via the 4 mm connections of the U, V and W motor
phases, or via the connector.
25930273/EN – 12/2018

4
Installation
Electrical connections
Operating Instructions – MOVITRAC® B Frequency Inverter Module (MCB 5A3) 19
4.2.4 X3: Braking resistor (external or internal)
WARNING
Electric shock when disconnecting or connecting voltage-carrying jumpers.
Severe or fatal injuries.
• Disconnect all supply voltages.
• Make sure that the device is de-energized.
• Never disconnect or connect jumpers while they are carrying voltage.
X3
ext.
int.
8/+R 9/-R
Braking resistor
[1] [2]
[3][4]
9007214234455051
[1] ext. 8/+R
[2] ext. 9/-R
[3] int. 8/+R
[4] int. 9/-R
Using an internal braking resistor
The didactics module comes equipped with a BW072−003 braking resistor.
Make sure that the braking resistor is used appropriately in motor-inverter operation.
Observe the information in the documentation of the components in use.
Do the following to use the internal braking resistor:
1. Jumper terminal [1] with terminal [4].
2. Jumper terminal [2] with terminal [3].
ðThe terminals must be jumpered as shown in the following figure.
X3
ext.
int.
Braking resistor
8/+R 9/-R
[1] [2]
[3][4]
14979714059
Using an external braking resistor
Use a braking resistor matching the selected motor.
The minimum permitted braking resistance value RBW_min (4‑quadrant operation) is
68Ω.
25930273/EN – 12/2018

4Installation
Electrical connections
Operating Instructions – MOVITRAC® B Frequency Inverter Module (MCB 5A3)
20
WARNING
Risk of burns due to hot surfaces. Braking resistors reach a temperature of up to
250°C under load.
Serious injuries.
• Select a suitable installation location and observe the minimum clearance.
• Provide for covers to secure hot surfaces.
• Install the protection devices according to the regulations.
• Check the protection devices on a regular basis.
Do the following to use an external braking resistor:
1. Connect the external braking resistor to terminals [1] and [2].
ðTerminals [3] and [4] remain unassigned.
4.2.5 X10: Analog inputs
REF 1
X10.1
AI 11
X10.2
AI 12
X10.3
GND
X10.4
X10
min. max.
Setpoint
[1]
[2]
[3]
[4]
[5]
9007206965331467
[1] REF1: Reference voltage
[2] AI11: Analog input AI11
[3] AI12: Analog input AI12
[4] GND: Reference potential
[5] Potentiometer
If the jumpers are inserted between the terminals, the potentiometer is used as the
analog input signal.
If you remove jumpers, you can connect another input signal via the 4mm terminals.
In this case, observe the technical specification of the frequency inverter.
25930273/EN – 12/2018