SEW-Eurodrive MOVIDRIVE MDA Series User manual

*24748536_1117*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Application Inverter
MOVIDRIVE® modular
Edition 11/2017 24748536/EN

SEW-EURODRIVE—Driving the world

Table of contents
Operating Instructions – MOVIDRIVE® modular 3
Table of contents
1 General information.................................................................................................................. 9
1.1 About this documentation ...............................................................................................9
1.2 Structure of the safety notes ...........................................................................................9
1.2.1 Meaning of signal words ................................................................................ 9
1.2.2 Structure of section-related safety notes...................................................... 10
1.2.3 Structure of embedded safety notes ............................................................ 10
1.3 Rights to claim under limited warranty ..........................................................................11
1.4 Content of the documentation.......................................................................................11
1.5 Exclusion of liability.......................................................................................................11
1.6 Other applicable documentation ...................................................................................11
1.7 Product names and trademarks....................................................................................11
1.8 Copyright notice ............................................................................................................11
1.9 Device availability .........................................................................................................12
2 Safety notes ............................................................................................................................ 13
2.1 Preliminary information .................................................................................................13
2.2 User duties....................................................................................................................13
2.3 Target group .................................................................................................................14
2.4 Designated use .............................................................................................................15
2.4.1 Hoist applications ......................................................................................... 15
2.5 Functional safety technology ........................................................................................15
2.6 Transport.......................................................................................................................16
2.7 Installation/assembly.....................................................................................................16
2.7.1 Restrictions of use........................................................................................ 16
2.8 Electrical installation .....................................................................................................17
2.8.1 Required preventive measure ...................................................................... 17
2.8.2 Stationary application................................................................................... 17
2.8.3 Regenerative operation................................................................................ 17
2.9 Protective separation ....................................................................................................17
2.10 Startup/operation ..........................................................................................................18
2.10.1 Energy storage unit ...................................................................................... 18
3 Unit structure, axis system structure ................................................................................... 19
3.1 Connection variants ......................................................................................................19
3.1.1 Axis system with MOVI-C® CONTROLLER power/power eco ..................... 20
3.1.2 Axis system with master module UHX45A/MDM90A................................... 22
3.1.3 Axis system with MOVI-C® CONTROLLER advanced................................. 24
3.1.4 Axis system with MOVI-C® CONTROLLER standard................................... 26
3.2 Nameplates of MOVIDRIVE® modular.........................................................................28
3.2.1 Power supply module................................................................................... 28
3.2.2 Single-axis module....................................................................................... 29
3.2.3 Double-axis module ..................................................................................... 30
3.3 Type code of MOVIDRIVE® modular ...........................................................................31
3.4 Unit structure of the MDP power supply module...........................................................32
3.4.1 MDP90A-0100-.. (size 1).............................................................................. 32
3.4.2 MDP90A-0100-.. with integrated braking resistance (size 1A)..................... 33
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3.4.3 MDP90A-0250-.. (size 2).............................................................................. 34
3.4.4 MDP90A-0500, 0750-.. (size 3).................................................................... 35
3.5 Unit structure of the MDA and MDD axis modules .......................................................36
3.5.1 MDA90A-0020, 0040, 0080, 0120 (size 1) – Single-axis module ................ 37
3.5.2 MDA90A-0160, 0240 (size 2) – Single-axis module .................................... 38
3.5.3 MDA90A0-320, 0480 (size 3) – Single-axis module .................................... 39
3.5.4 MDA90A-0640, 1000 (size 5) – Single-axis module .................................... 40
3.5.5 MDA90A-1400, 1800 (size 6) – Single-axis module .................................... 41
3.5.6 MDD90A-0020, 0040 (size 1) – Double-axis module................................... 42
3.5.7 MDD90A-0020, 0040, 0080 (size 2) – Double-axis module......................... 43
3.6 Device structure of master module UHX45A/MDM90A ................................................44
3.7 Example for axis system connection without master module .......................................45
3.8 Example for axis system connection with master module ............................................46
3.9 Card slots......................................................................................................................47
3.9.1 Single-axis modules ..................................................................................... 47
3.9.2 Double-axis modules.................................................................................... 48
4 Installation............................................................................................................................... 49
4.1 Installation accessories.................................................................................................49
4.1.1 Standard accessories................................................................................... 49
4.1.2 Optional accessories.................................................................................... 51
4.2 Permitted tightening torques .........................................................................................52
4.3 Mechanical installation..................................................................................................53
4.3.1 Hole pattern.................................................................................................. 53
4.3.2 Minimum clearance and mounting position.................................................. 55
4.4 Covers...........................................................................................................................56
4.4.1 Covers.......................................................................................................... 56
4.4.2 Touch guards ............................................................................................... 58
4.4.3 Power connection closing cover................................................................... 60
4.4.4 Front cover ................................................................................................... 61
4.4.5 Protection caps ............................................................................................ 62
4.5 Control cabinet installation............................................................................................64
4.5.1 Arrangement of the axis modules within the axis system ............................ 64
4.5.2 Installing a module ....................................................................................... 65
4.5.3 Installing shield plates .................................................................................. 66
4.5.4 Removing the covers ................................................................................... 68
4.5.5 Removing the touch guards ......................................................................... 69
4.5.6 Installing the busbar ..................................................................................... 70
4.5.7 Installing touch guards ................................................................................. 71
4.5.8 Installing front covers and covers................................................................. 73
4.5.9 Removing an axis module............................................................................ 73
4.5.10 Installation/removal of the UHX45A ............................................................. 74
4.6 Electrical installation .....................................................................................................75
4.6.1 General information...................................................................................... 76
4.6.2 Permitted voltage systems ........................................................................... 76
4.6.3 Use in IT systems......................................................................................... 76
4.6.4 Line fuses, fuse types .................................................................................. 77
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4.6.5 Line connection ............................................................................................ 78
4.6.6 Motor connection.......................................................................................... 79
4.6.7 24V supply voltage...................................................................................... 81
4.6.8 24V supply voltage with master module UHX45A/MDM90A....................... 83
4.6.9 Connection of an axis system ...................................................................... 84
4.6.10 Installing touch guards and closing covers .................................................. 85
4.6.11 Motor output ................................................................................................. 87
4.6.12 Output brake chopper .................................................................................. 87
4.6.13 Temperature evaluation of the motor ........................................................... 87
4.6.14 Brake output................................................................................................. 87
4.6.15 Inputs/outputs............................................................................................... 88
4.6.16 System bus EtherCAT®/SBusPLUS ................................................................. 89
4.6.17 Encoder........................................................................................................ 90
4.6.18 Self-assembled encoder cables ................................................................... 92
4.7 Installing options and accessories ................................................................................93
4.7.1 Installing a card ............................................................................................ 93
4.7.2 CIO21A and CID21A input/output card ........................................................ 96
4.7.3 CES11A multi-encoder card......................................................................... 99
4.7.4 Safety cards CS..A..................................................................................... 103
4.8 Braking resistors .........................................................................................................104
4.8.1 Permitted installation of braking resistors .................................................. 105
4.8.2 Protection against thermal overload of the braking resistor ....................... 107
4.9 Line choke...................................................................................................................117
4.10 Line filter .....................................................................................................................117
4.11 EMC-compliant installation .........................................................................................118
4.11.1 Control cabinet ........................................................................................... 119
4.11.2 HF equipotential bonding in the system ..................................................... 119
4.11.3 Cable installation........................................................................................ 119
4.11.4 Supply system cable connection................................................................ 119
4.11.5 Line filter connection .................................................................................. 120
4.11.6 Braking resistor connection........................................................................ 120
4.11.7 Motor and brake connection....................................................................... 121
4.11.8 Control cable connection............................................................................ 121
4.11.9 Encoder connection ................................................................................... 121
4.11.10 Shielding connection .................................................................................. 122
4.12 Terminal assignment...................................................................................................123
4.12.1 Terminal assignment at MDP power supply module.................................. 124
4.12.2 Terminal assignment at MDA single-axis module ...................................... 126
4.12.3 Terminal assignment at MDD double-axis module .................................... 130
4.12.4 Terminal assignment of master module UHX45A/MDM90A ...................... 134
4.13 Wiring diagrams..........................................................................................................135
4.13.1 General information on the wiring diagrams .............................................. 135
4.13.2 Power connection....................................................................................... 135
4.13.3 Brake control .............................................................................................. 140
4.13.4 Electronics connection MDP90A.. power supply module........................... 145
4.13.5 Electronics connection MDA90A.. single-axis module ............................... 146
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4.13.6 Electronics connection MDD90A.. double-axis module ............................. 147
4.13.7 Connection diagram CIO21A and CID21A input/output card..................... 148
4.14 Information regarding UL ............................................................................................152
4.14.1 Field Wiring Power Terminals .................................................................... 152
4.14.2 Short Circuit Current Rating ....................................................................... 152
4.14.3 Branch Circuit Protection ........................................................................... 153
4.14.4 Motor Overload Protection ......................................................................... 153
4.14.5 Ambient Temperature ................................................................................ 153
5 Startup ................................................................................................................................... 154
5.1 General .......................................................................................................................154
5.1.1 Lifting applications...................................................................................... 154
5.1.2 Connecting power ...................................................................................... 154
5.1.3 Connecting cables...................................................................................... 154
5.2 Setting the EtherCAT®/SBusPLUS ID............................................................................155
5.3 Startup requirements ..................................................................................................155
5.4 Startup procedure .......................................................................................................156
5.4.1 Check list for startup .................................................................................. 158
5.5 Connection to the engineering software .....................................................................158
6 Operation............................................................................................................................... 159
6.1 General information ....................................................................................................159
6.2 7-segment display.......................................................................................................160
6.2.1 Operating displays ..................................................................................... 160
6.2.2 Fault display ............................................................................................... 160
6.3 Operating displays ......................................................................................................161
6.3.1 Operating displays at the power supply module ........................................ 161
6.3.2 Operating displays at the axis module ....................................................... 161
6.4 Faults at the power supply module .............................................................................163
6.4.1 Fault 49 Power supply module................................................................... 163
6.5 Axis module fault.........................................................................................................167
6.5.1 Fault 1 Output stage monitoring................................................................. 167
6.5.2 Fault 3 Ground fault ................................................................................... 167
6.5.3 Fault 4 Brake chopper................................................................................ 167
6.5.4 Fault 6 Line fault......................................................................................... 167
6.5.5 Fault 7 DC link fault.................................................................................... 168
6.5.6 Fault 8 Speed monitoring fault ................................................................... 168
6.5.7 Fault 9 control mode .................................................................................. 168
6.5.8 Fault 10 Data flexibilization layer ............................................................... 169
6.5.9 Fault 11 Temperature monitoring............................................................... 171
6.5.10 Fault 12 Brake............................................................................................ 172
6.5.11 Fault 13 Encoder 1..................................................................................... 172
6.5.12 Fault 14 Encoder 2..................................................................................... 177
6.5.13 Fault 16 Startup.......................................................................................... 181
6.5.14 Fault 17 Internal processor error................................................................ 183
6.5.15 Fault 18 Software error .............................................................................. 184
6.5.16 Error 19 Process data ................................................................................ 185
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6.5.17 Fault 20 Device monitoring ........................................................................ 186
6.5.18 Fault 23 Power section............................................................................... 187
6.5.19 Error 24 Cam switch................................................................................... 188
6.5.20 Error 25 Parameter memory monitoring..................................................... 188
6.5.21 Fault 26 External fault ................................................................................ 190
6.5.22 Fault 28 FCB drive functions...................................................................... 191
6.5.23 Fault 29 HW limit switch............................................................................. 192
6.5.24 Fault 30 SW limit switch ............................................................................. 193
6.5.25 Error 31 Thermal motor protection ............................................................. 193
6.5.26 Error 32 Communication ............................................................................ 195
6.5.27 Error 33 System initialization...................................................................... 196
6.5.28 Error 34 Process data configuration........................................................... 197
6.5.29 Error 35 Function activation ....................................................................... 197
6.5.30 Error 42 Lag error....................................................................................... 198
6.5.31 Fault 46 Safety card ................................................................................... 199
6.5.32 Fault 47 Supply unit ................................................................................... 200
6.5.33 Error 48 Module bus................................................................................... 200
6.5.34 Fault 50 I/O card ........................................................................................ 200
6.5.35 Error 51 Analog processing........................................................................ 201
6.5.36 Error 52 Explosion protection category 2 function ..................................... 201
6.6 Fault at the master module UHX45A/MDM90A ..........................................................203
6.7 Responses to error acknowledgement .......................................................................204
6.7.1 Error acknowledgement at the power supply module ................................ 204
6.7.2 Error acknowledgement at the axis modules ............................................. 204
6.8 Fault responses ..........................................................................................................206
6.8.1 Default – fault response ............................................................................. 206
6.8.2 Parameterizable faults ............................................................................... 206
7 Service................................................................................................................................... 209
7.1 Electronics Service by SEW‑EURODRIVE.................................................................209
7.2 Extended storage........................................................................................................209
7.2.1 Procedure in case maintenance has been neglected ................................ 210
7.3 Shutdown....................................................................................................................210
7.4 Waste disposal............................................................................................................210
8 Technical Data ...................................................................................................................... 211
8.1 Markings .....................................................................................................................211
8.2 General technical data ................................................................................................212
8.3 Technical data of MDP power supply modules...........................................................213
8.3.1 Performance data....................................................................................... 213
8.3.2 Electronics data – signal terminals............................................................. 214
8.4 Technical data for MDA and MDD axis modules ........................................................215
8.4.1 MDA performance data .............................................................................. 215
8.4.2 MDD performance data.............................................................................. 216
8.4.3 Electronics data – signal terminals............................................................. 217
8.4.4 Electronics data – Drive safety functions ................................................... 218
8.4.5 Different functionality of the axis modules MDA/MDD ............................... 219
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8.5 Technical data of the master module UHX45A/MDM90A...........................................220
8.6 Dimension sheets of the modules...............................................................................221
8.6.1 Dimension sheets of the power supply modules........................................ 221
8.6.2 Dimension sheets of the axis modules....................................................... 226
8.6.3 Dimension drawing of the master module.................................................. 231
8.7 Technical data of the cards.........................................................................................232
8.7.1 CIO21A and CID21A input/output cards .................................................... 232
8.7.2 CES11A multi-encoder card....................................................................... 234
8.7.3 Safety cards CS..A..................................................................................... 235
8.8 Technical data of encoder interfaces ..........................................................................237
8.8.1 Basic device ............................................................................................... 237
8.8.2 CES11A multi-encoder card....................................................................... 237
8.9 Technical data of braking resistors, filters and chokes ...............................................238
8.9.1 Braking resistors type BW.../BW...-T.......................................................... 238
8.9.2 TCB thermal circuit breaker option............................................................. 243
8.9.3 Line filter..................................................................................................... 245
8.9.4 Line choke.................................................................................................. 247
9 Functional safety .................................................................................................................. 249
9.1 General information ....................................................................................................249
9.1.1 Underlying standards ................................................................................. 249
9.2 Integrated Safety Technology .....................................................................................249
9.2.1 Safe condition ............................................................................................ 249
9.2.2 Safety concept ........................................................................................... 249
9.2.3 Schematic representation of the safety concept ........................................ 250
9.2.4 Drive safety functions................................................................................. 251
9.2.5 Restrictions ................................................................................................ 253
9.3 Safety Conditions........................................................................................................254
9.3.1 Approved devices....................................................................................... 254
9.3.2 Requirements on the installation................................................................ 255
9.3.3 Requirements on the external safety controller.......................................... 256
9.3.4 Requirements on startup............................................................................ 258
9.3.5 Requirements on operation........................................................................ 258
9.4 Connection variants ....................................................................................................259
9.4.1 General information.................................................................................... 259
9.4.2 Requirements............................................................................................. 260
9.4.3 STO signal for group disconnection ........................................................... 264
9.5 Safety characteristics..................................................................................................265
10 Appendix ............................................................................................................................... 266
10.1 Abbreviation key .........................................................................................................266
10.2 Declarations of conformity ..........................................................................................268
Index ...................................................................................................................................... 270
11 Address list ........................................................................................................................... 275
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1
General information
About this documentation
Operating Instructions – MOVIDRIVE® modular 9
1 General information
1.1 About this documentation
The current version of the documentation is the original.
This documentation is an integral part of the product. The documentation is written for
all employees who assemble, install, start up, and service this product.
Make sure this documentation is accessible and legible. Ensure that persons respons-
ible for the machinery and its operation as well as persons who work on the product
independently have read through the documentation carefully and understood it. If you
are unclear about any of the information in this documentation or require further in-
formation, contact SEW‑EURODRIVE.
1.2 Structure of the safety notes
1.2.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety
notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent hazard Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envir-
onment
INFORMATION Useful information or tip: Simplifies
handling of the product.
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1General information
Structure of the safety notes
Operating Instructions – MOVIDRIVE® modular
10
1.2.2 Structure of section-related safety notes
Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
This is the formal structure of a safety note for a specific section:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
Meaning of the hazard symbols
The hazard symbols in the safety notes have the following meaning:
Hazard symbol Meaning
General hazard
Warning of dangerous electrical voltage
Warning of hot surfaces
Warning of risk of crushing
Warning of suspended load
Warning of automatic restart
1.2.3 Structure of embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
 SIGNAL WORD Type and source of hazard. Possible consequence(s) if disreg-
arded. Measure(s) to prevent the hazard.
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1
General information
Rights to claim under limited warranty
Operating Instructions – MOVIDRIVE® modular 11
1.3 Rights to claim under limited warranty
Read the information in this documentation. This is essential for fault-free operation
and fulfillment of any rights to claim under limited warranty. Read the documentation
before you start working with the product.
1.4 Content of the documentation
This documentation contains additional safety-related information and conditions for
operation in safety-related applications.
1.5 Exclusion of liability
Read the information in this documentation, otherwise safe operation is impossible.
You must comply with the information contained in this documentation to achieve the
specified product characteristics and performance features. SEW‑EURODRIVE as-
sumes no liability for injury to persons or damage to equipment or property resulting
from non-observance of these operating instructions. In such cases,
SEW‑EURODRIVE assumes no liability for defects.
1.6 Other applicable documentation
Observe the corresponding documentation for all further components.
1.7 Product names and trademarks
The brands and product names in this documentation are trademarks or registered
trademarks of their respective titleholders.
1.8 Copyright notice
©2017SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica-
tion, distribution or any other use of the whole or any part of this documentation is
strictly prohibited.
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1General information
Device availability
Operating Instructions – MOVIDRIVE® modular
12
1.9 Device availability
This documentation lists modules of the application inverter and accessories that are
not yet available at the time of the publication of this document.
The following table lists the available modules of the application inverter. Accessories
required for the inverter operation such as braking resistors, chokes, and filters are
available.
Module Type designation
Power supply modules MDP90A-0100-503-4-000
MDP90A-0100-503-4-C00
MDP90A-0250-503-4-000
MDP90A-0500-503-4-000
MDP90A-0750-503-4-000
Single-axis modules MDA90A-0020-503-X-S00
MDA90A-0040-503-X-S00
MDA90A-0080-503-X-S00
MDA90A-0120-503-X-S00
MDA90A-0160-503-X-S00
MDA90A-0240-503-X-S00
MDA90A-0320-503-X-S00
MDA90A-0480-503-X-S00
MDA90A-0640-503-X-S00/01
MDA90A-1000-503-X-S00
Double-axis modules MDD90A-0020-503-X-S00/X
MDD90A-0040-503-X-S00/X
MDD90A-0020-503-X-S00
MDD90A-0040-503-X-S00
MDD90A-0080-503-X-S00
Master module UHX45A/MDM90A
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2
Safety notes
Preliminary information
Operating Instructions – MOVIDRIVE® modular 13
2 Safety notes
2.1 Preliminary information
The following general safety notes have the purpose to avoid injury and damage to
property. They primarily apply to the use of products described in this documentation.
If you use additional components also observe the relevant warning and safety notes.
2.2 User duties
As the user, you must ensure that the basic safety notes are observed and complied
with. Make sure that persons responsible for the machinery and its operation as well
as persons who work on the device independently have read through the documenta-
tion carefully and understood it.
As the user, you must ensure that all of the work listed in the following is carried out
only by qualified specialists:
• Setup and installation
• Installation and connection
• Startup
• Maintenance and repairs
• Shutdown
• Disassembly
Ensure that the persons who work on the product pay attention to the following regula-
tions, conditions, documentation, and information:
• National and regional safety and accident prevention regulations
• Warning and safety signs on the product
• All other relevant project planning documents, installation and startup instructions,
and wiring diagrams
• Do not assemble, install or operate damaged products
• All system-specific specifications and conditions
Ensure that systems in which the product is installed are equipped with additional
monitoring and protection devices. Observe the applicable safety regulations and le-
gislation governing technical work equipment and accident prevention regulations.
24748536/EN – 11/2017

2Safety notes
Target group
Operating Instructions – MOVIDRIVE® modular
14
2.3 Target group
Specialist for
mechanical work
Any mechanical work may only be performed by adequately qualified specialists. Spe-
cialists in the context of this documentation are persons familiar with the design,
mechanical installation, troubleshooting, and maintenance of the product who possess
the following qualifications:
• Qualification in the mechanical area in accordance with the national regulations
• Familiarity with this documentation
Specialist for elec-
trotechnical work
Any electrotechnical work may only be performed by electrically skilled persons with a
suitable education. Electrically skilled persons in the context of this documentation are
persons familiar with electrical installation, startup, troubleshooting, and maintenance
of the product who possess the following qualifications:
• Qualification in the electrotechnical area in accordance with the national regula-
tions
• Familiarity with this documentation
Additional qualific-
ation
In addition to that, these persons must be familiar with the valid safety regulations and
laws, as well as with the requirements of the standards, directives, and laws specified
in this documentation. The persons must have the express authorization of the com-
pany to operate, program, parameterize, label, and ground units, systems, and circuits
in accordance with the standards of safety technology.
Instructed persons All work in the areas of transportation, storage, operation and waste disposal must be
carried out by persons who are trained appropriately. The purpose of the instruction is
that the persons are capable of performing the required tasks and work steps in a safe
and correct manner.
24748536/EN – 11/2017

2
Safety notes
Designated use
Operating Instructions – MOVIDRIVE® modular 15
2.4 Designated use
The product is intended for control cabinet installation in electrical plants or machines.
In case of installation in electrical systems or machines, startup of the product is pro-
hibited until it is determined that the machine meets the requirements stipulated in the
local laws and directives. For Europe, Machinery Directive 2006/42/EC as well as the
EMC Directive 2014/30/EU apply. Observe EN60204-1 (Safety of machinery - elec-
trical equipment of machines). The product meets the requirements stipulated in the
Low Voltage Directive 2014/35/EU.
The standards given in the declaration of conformity apply to the product.
The systems can be mobile or stationary. The motors must be suitable for operation
with inverters. Do not connect any other loads to the product. Never connect capacit-
ive loads to the product.
The product can be used to operate the following motors in industrial and commercial
systems:
• AC asynchronous motors with squirrel-cage rotor
• Permanent-field AC synchronous motors
Technical data and information on the connection conditions are provided on the
nameplate and in chapter "Technical data" in the documentation. Always comply with
the data and conditions.
Unintended or improper use of the product may result in severe injury to persons and
damage to property.
2.4.1 Hoist applications
To avoid danger of fatal injury by falling hoists, observe the following points when us-
ing the product in lifting applications:
• Use mechanical protection devices.
• Perform a hoist startup.
Application in ELSM® control mode
When the inverter is operated in ELSM® control mode, using it in lifting applications is
not permitted. In this control mode only applications of horizontal materials handling
are permitted.
2.5 Functional safety technology
The product must not perform any safety functions without a higher-level safety sys-
tem, unless explicitly allowed by the documentation.
24748536/EN – 11/2017

2Safety notes
Transport
Operating Instructions – MOVIDRIVE® modular
16
2.6 Transport
Inspect the shipment for damage as soon as you receive the delivery. Inform the ship-
ping company immediately about any damage. If the product is damaged, it must not
be assembled, installed or started up.
Observe the following notes when transporting the device:
• Ensure that the product is not subject to mechanical impact.
• Before transportation, cover the connections with the supplied protection caps.
• Only place the product on the cooling fins or on the side without connectors during
transportation.
• Always use lifting eyes if available.
If necessary, use suitable, sufficiently dimensioned handling equipment.
Observe the information on climatic conditions in chapter "Technical data" of the docu-
mentation.
2.7 Installation/assembly
Ensure that the product is installed and cooled according to the regulations in the doc-
umentation.
Protect the product from excessive mechanical strain. The product and its mounted
components must not protrude into the path of persons or vehicles. Ensure that com-
ponents are not deformed and that insulation spaces are maintained, particularly dur-
ing transportation. Electric components must not be mechanically damaged or des-
troyed.
Observe the notes in the chapter "Mechanical installation" of the documentation.
2.7.1 Restrictions of use
The following applications are prohibited unless explicitly permitted:
• Use in potentially explosive areas
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, and radiation
• Operation in applications with impermissibly high mechanical vibration and shock
loads in excess of the regulations stipulated in EN61800-5-1
• Operation at installation altitudes above 3800 m above sea level
The product can be used at altitudes above 1000 m asl up to 3800m asl under the fol-
lowing conditions:
• Taking the reduced continuous rated current into consideration, see chapter
"Technical data" of the documentation.
• Above 2000 m asl, the air and creeping distances are only sufficient for over-
voltage class II according to EN60664. If the installation requires overvoltage cat-
egory III according to EN60664 you have to reduce the overvoltages on the sys-
tem side from category III to II using additional external overvoltage protection.
• If a protective electrical separation is required, then implement this outside the
product at altitudes of more than 2000m above sea level (protective separation in
accordance with EN61800‑5‑1 and EN60204‑1)
24748536/EN – 11/2017

2
Safety notes
Electrical installation
Operating Instructions – MOVIDRIVE® modular 17
2.8 Electrical installation
Ensure that all of the required covers are correctly attached after carrying out the elec-
trical installation.
Make sure that preventive measures and protection devices comply with the applic-
able regulations (e.g. EN60204-1 or EN61800-5-1).
2.8.1 Required preventive measure
Make sure that the product is correctly attached to the ground connection.
2.8.2 Stationary application
Necessary preventive measure for the product is:
Type of energy transfer Preventive measure
Direct power supply • Ground connection
2.8.3 Regenerative operation
The drive is operated as a generator due to the kinetic energy of the system/machine.
Before opening the connection box, secure the output shaft against rotation.
2.9 Protective separation
The product meets all requirements for protective separation of power and electronics
connections in accordance with EN 61800-5-1. To ensure protective separation, all
connected circuits must also meet the requirements for protective separation.
24748536/EN – 11/2017

2Safety notes
Startup/operation
Operating Instructions – MOVIDRIVE® modular
18
2.10 Startup/operation
Observe the safety notes in the chapters "Startup" and "Operation" in the documenta-
tion.
Make sure that the present transport protection is removed.
Do not deactivate monitoring and protection devices of the machine or system even
for a test run.
Make sure the connection boxes are closed and screwed before connecting the sup-
ply voltage.
Depending on the degree of protection, products may have live, uninsulated, and
sometimes moving or rotating parts, as well as hot surfaces during operation.
Additional preventive measures may be required for applications with increased haz-
ard potential. You have to check the protection devices after each modification.
When in doubt, switch off the product whenever changes occur in relation to normal
operation. Possible changes are e.g. increased temperatures, noise, or oscillation. De-
termine the cause. Contact SEW‑EURODRIVE if necessary.
When the device is switched on, dangerous voltages are present at all power connec-
tions as well as at any connected cables and terminals. This also applies even when
the product is inhibited and the motor is at standstill.
Do not separate the connection to the product during operation.
This may result in dangerous electric arcs damaging the product.
If you disconnect the product from the voltage supply, do not touch any live compon-
ents or power connections because capacitors might still be charged. Observe the fol-
lowing minimum switch-off time:
10 minutes.
Observe the corresponding information signs on the product.
The fact that the operation LED and other display elements are no longer illuminated
does not indicate that the product has been disconnected from the supply system and
no longer carries any voltage.
Mechanical blocking or internal safety functions of the product can cause a motor
standstill. Eliminating the cause of the problem or performing a reset may result in the
drive re-starting automatically. If, for safety reasons, this is not permitted for the drive-
controlled machine, first disconnect the product from the supply system and then start
troubleshooting.
Risk of burns: The surface temperature of the product can exceed 60°C during opera-
tion.
Do not touch the product during operation.
Let the product cool down before touching it.
2.10.1 Energy storage unit
Products with a connected energy storage unit are not necessarily de-energized when
they have been disconnected from the supply system. Usually, the energy storage unit
stores sufficient energy to continue operation of the connected motors for a limited
period of time. It is not sufficient to observe a minimum switch-off time.
Perform a shutdown as described in the documentation in chapter "Service" > "Shut-
down".
24748536/EN – 11/2017

3
Unit structure, axis system structure
Connection variants
Operating Instructions – MOVIDRIVE® modular 19
3 Unit structure, axis system structure
3.1 Connection variants
The MOVIDRIVE® modular application inverter can be used in the following connec-
tion variants:
• As axis system in connection with a MOVI-C® CONTROLLER power/power eco
• As axis system in connection with a master module UHX45A/MDM90A
• As axis system in connection with a MOVI-C® CONTROLLER advanced
• As axis system in connection with a MOVI-C® CONTROLLER standard
In one axis system, up to 15 axis modules can be used, both as single-axis modules
and double-axis modules.
NOTICE
Damage to the MOVIDRIVE® modular application inverter when opening the DC link
(separate operation).
Separate operation of individual modules will damage the application inverter and is
not permitted.
Only operate the application inverter when installed in a system as illustrated above.
24748536/EN – 11/2017

3Unit structure, axis system structure
Connection variants
Operating Instructions – MOVIDRIVE® modular
20
3.1.1 Axis system with MOVI-C® CONTROLLER power/power eco
MOVIDRIVE® modular
RUN ERR
X15 X21 X20 X31
S1
S2
+UZ
-UZ
X4
+UZ-UZ
24V
X5
+UZ
X4
-UZ
-UZ +UZ
GND
X31X20_1X21_1
X20_2X21_2
X15_1
X15_2
S1
S2
RUN ERR
+UZ
X4
X5
24V
GND
-UZ
+ UZ- UZ
[3]
[4] [5] [6]
[1]
[2]
27021610677277835
[1] Line voltage 3 × AC 380 – 500V
[2] Industrial Communication
[3] MOVI-C® CONTROLLER
[4] MOVIDRIVE® modular power supply module MDP..
[5] MOVIDRIVE® modular single-axis module MDA.
[6] MOVIDRIVE® modular double-axis module MDD..
24748536/EN – 11/2017