SEW-Eurodrive MOVITRAC LTE-B+ User manual

*23540052_0618*
Drive Technology \ Drive Automation \ System Integration \ Services
Manual
MOVITRAC® LTE-B+/LTP-B
Accessories
Braking Resistors, Filters, Chokes, Shielding
Edition 06/2018 23540052/EN

SEW-EURODRIVE—Driving the world

Table of contents
Manual – Accessories 3
Table of contents
1 General information.................................................................................................................. 4
1.1 About this documentation ...............................................................................................4
1.2 Rights to claim under limited warranty ............................................................................4
1.3 Other applicable documentation .....................................................................................4
1.4 Copyright notice ..............................................................................................................4
2 System overview ...................................................................................................................... 5
2.1 System overview of MOVITRAC® LTE-B+ .....................................................................5
2.2 System overview of MOVITRAC® LTP-B .......................................................................7
3 Flatpack resistors..................................................................................................................... 9
3.1 Technical data.................................................................................................................9
3.2 Installation IP20 ............................................................................................................10
3.3 Installation IP55 ............................................................................................................12
3.4 Startup and operation ...................................................................................................15
4 EMC components ................................................................................................................... 16
5 NF line filter............................................................................................................................. 17
5.1 Electromagnetic compatibility .......................................................................................17
5.2 Technical data...............................................................................................................19
5.3 Dimensions ...................................................................................................................22
5.4 Installation.....................................................................................................................30
5.5 Startup and operation ...................................................................................................31
6 Line chokes............................................................................................................................. 32
6.1 General .........................................................................................................................32
6.2 Technical data...............................................................................................................33
6.3 Dimensions ...................................................................................................................34
6.4 Installation.....................................................................................................................37
6.5 Startup and operation ...................................................................................................37
7 Output chokes......................................................................................................................... 38
7.1 Technical data...............................................................................................................39
7.2 Dimensions ...................................................................................................................40
7.3 Installation.....................................................................................................................42
7.4 Startup and operation ...................................................................................................42
8 Shield plate IP20 ..................................................................................................................... 43
8.1 Installation.....................................................................................................................44
8.2 Type designation and specification...............................................................................44
Index ........................................................................................................................................ 45
23540052/EN – 06/2018

1General information
About this documentation
Manual – Accessories
4
1 General information
1.1 About this documentation
This documentation is an integral part of the product. The documentation is intended
for all employees who perform assembly, installation, startup, and service work on the
product.
Make sure this documentation is accessible and legible. Ensure that persons respons-
ible for the machinery and its operation as well as persons who work on the device in-
dependently have read through the documentation carefully and understood it. If you
are unclear about any of the information in this documentation or require further in-
formation, contact SEW‑EURODRIVE.
1.2 Rights to claim under limited warranty
Read the information in this documentation. This is essential for fault-free operation
and fulfillment of any rights to claim under limited warranty. Read the documentation
before you start working with the unit!
1.3 Other applicable documentation
This document supplements the operating instructions and limits the application notes
according to the following information. Use this document only together with the oper-
ating instructions.
1.4 Copyright notice
©2015SEW‑EURODRIVE. All rights reserved.
Unauthorized reproduction, modification, distribution or any other use of the whole or
any part of this documentation is strictly prohibited.
23540052/EN – 06/2018

2
System overview
System overview of MOVITRAC® LTE-B+
Manual – Accessories 5
2 System overview
2.1 System overview of MOVITRAC® LTE-B+
System
overview of
MOVITRAC
® LTE-B+
Frequency inverter
LTE-B+ • Performance classes: 0.37 – 37kW
• Voltage range: 1×115V, 1×230V, 3×230V,
3×400V,
• Overload capacity: 150% for 60 s, 175% for 2 s
For further information on this device, refer to the fol-
lowing documents:
• "MOVITRAC®LTE-B+ Frequency Inverter" oper-
ating instructions
Option cards
OB LT 2ROUT B Second relay output
OB LT HAVAC-B Second signal relay
OB LT VCON A 110V/24V converter card
OB LT VCON B 234V/24V converter card
OB LT LOCMO Control board
System components
BW Braking resistor
NF LT Line filter
ND LT Line choke
HD LT Output choke
Remote keypads
LT BG-C 7-segment display keypad
LT BG OLED A Full-text OLED keypad
Accessories
Cable set A Basic package
Cable set B Expansion package
Cable set C PC engineering package
LTBP-C Bluetooth® parameter module
23540052/EN – 06/2018

2System overview
System overview of MOVITRAC® LTE-B+
Manual – Accessories
6
Software
MOVITOOLS® MotionStudio Software for parameterization and data backup
LT Shell Software for parameterization, data backup, firmware
updates, and scope
23540052/EN – 06/2018

2
System overview
System overview of MOVITRAC® LTP-B
Manual – Accessories 7
2.2 System overview of MOVITRAC® LTP-B
System
overview of
MOVITRAC
® LTP-B
Frequency inverters
LTP-B • Performance classes: 0.75–160kW
• Voltage range: 1×230V, 3×230V, 3×400V,
3×575V
• Overload capacity: 150% for 60 s, 175% for 2 s
For further information on this device, refer to the fol-
lowing documents:
• "MOVITRAC® LTP-B Frequency Inverter" oper-
ating instructions
+
L1/L-DC L2/N L3
BR U V W
MOVITRAC®
LTP-B
Option cards
LT OB 3ROUT A Relay expansion card
LT OB IO A Digital I/O expansion card
LT OB ENC A Encoder card TTL
LT OB ENH A Encoder card HTL
LT X-H1 A Servo extension
LT FP 11A PROFIBUS DP (M30)
LT FP 12A PROFIBUS DP (M40)
LT FE 32A PROFINET IO (M30)
LT FE 34A PROFINET IO (M40)
LT FE 33A EtherNet/IP™ (M30)
LT FE 35A EtherNet/IP™ (M40)
LT FE 24A EtherCAT® (M30)
LT FD 11A DeviceNet™ (M30)
LT FE 31A MODBUS/TCP (M30)
LT FE 25A POWERLINK (M40)
System components
BW Braking resistor
NF LT Line filter
ND LT Line choke
HD LT Output choke
Remote keypads
LT BG-C 7-segment display keypad
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2System overview
System overview of MOVITRAC® LTP-B
Manual – Accessories
8
Remote keypads
LT BG OLED A Full-text OLED keypad
Accessories
Cable set A Basic package
Cable set B Expansion package
Cable set C PC engineering package
LTBP-C Bluetooth® parameter module
Software
MOVITOOLS® MotionStudio Software for parameterization and data backup
LT Shell Software for parameterization, data backup, firmware
updates, and scope
23540052/EN – 06/2018

3
Flatpack resistors
Technical data
Manual – Accessories 9
3 Flatpack resistors
A special resistor in flat design is available for MOVITRAC® LT.
Braking resistor type Part number LTE-B+ LTP-B
BW LT 1000021) 18208770 X X
BW LT 050002552) 18218342 X −
BW LT 0330052)3) 18201938 − X
1) For sizes 2 and 3.
2) No UL approval.
3) For sizes 4 and 5.
X = available − = not available
A braking resistor connected to the MOVITRAC®LT can be used to convert braking
energy generated by the motor into thermal energy. This braking resistor is suitable for
applications with a short deceleration ramp or a high mass moment of inertia.
Functionality
The resistor is installed in the frequency inverter.
• The MOVITRAC®LT firmware protects the braking resistors BW LT against over-
load, so no external overload relays are required.
• An internal fusible element ensures fault-free operation.
• The BW LT 100 002 can be compactly mounted in the heat sink of the
MOVITRAC®LT in the IP20 design and in this way offers an integrated solution.
3.1 Technical data
Type BW LT 100 002 BW LT 050 002
55
BW LT 033 005
Part number 18208770 18218342 18201938
100% cdf 200W 200W 500W
Resistance value RBW 100Ω ±10% 50Ω ±10% 33Ω ±10%
Max. ambient tempera-
ture
50°C 50°C 50°C
Degree of protection IP20 IP55 IP55
Dimensions
L×W×H
mm 188 × 41 × 9 330 × 80 × 12 330 × 80 × 10
inch 7.402 × 1.614 ×
0.354
12.99 × 3.150 ×
0.472
12.99 × 3.150 ×
0.394
23540052/EN – 06/2018

3Flatpack resistors
Installation IP20
Manual – Accessories
10
3.2 Installation IP20
Read the relevant operating instructions before starting work.
WARNING
Danger of electric shock. Dangerous voltage levels may still be present inside the
device and at the terminals up to 10 minutes after disconnection from the power
supply.
Severe or fatal injuries.
• Before removing the power supply cable, disconnect MOVITRAC® LT from the
power supply and wait at least 10 minutes.
Installation:
The installation procedures for LTE-B+ and LTP-B are identical. The installation is ex-
plained using the LTP-B as example.
1. Push the braking resistor into the slot at the bottom of the unit. The flat side of the
resistor must point in the direction of the front of the unit.
MOVITRAC

LTP-B
12345678910 11 12
13
18
14 16
W
V
BR
EMC VAR
+
1
7
15
13396283147
23540052/EN – 06/2018

3
Flatpack resistors
Installation IP20
Manual – Accessories 11
2. Attach the resistor by screwing the 2 supplied screws into the tapped holes [A] on
the rear of the unit.
[A]
9007212651028747
3. Make sure that the retaining screws and the spring washers are fastened securely
before starting operation.
4. Break out the plastic covers over the terminals "+" and "BR".
5. Connect the braking resistor to the terminals "+" and "BR" of the frequency in-
verter.
U V W + BR
BW...
13083415179
23540052/EN – 06/2018

3Flatpack resistors
Installation IP55
Manual – Accessories
12
3.3 Installation IP55
Read the corresponding operating instructions before you start working.
WARNING
Danger of electric shock. Dangerous voltage levels may still be present inside the
unit and at the terminals up to 10 minutes after disconnection from the power supply.
Severe or fatal injuries.
• Before removing the supply cable, disconnect MOVITRAC® LT from the power
supply and wait at least 10 minutes.
3.3.1 Installation size 4:
1. Remove the fan insert by pressing in the tabs [A]. There are 2 on each side of the
housing.
2. Remove the screws [C] and keep them for later use.
C
A
A
13943465227
23540052/EN – 06/2018

3
Flatpack resistors
Installation IP55
Manual – Accessories 13
3. Push the braking resistor into the slot [B] on the heat sink. The serrated side of the
braking resistor must point outward.
CB
13943460363
4. Attach the braking resistor by screwing the supplied screws through the holes [C]
into the tapped holes. Tighten the screws sufficiently.
5. Push the fan insert back into the housing and feed the connection cables through.
6. Route the connection cables through the duct board into the housing. If necessary,
mount a packing gland or a suitable cable bushing into the plate.
7. Connect the braking resistor to the terminals "+" or "DC+" and "BR" of the fre-
quency inverter. See the section "Installation of IP20"(→210).
23540052/EN – 06/2018

3Flatpack resistors
Installation IP55
Manual – Accessories
14
3.3.2 Installation size 5:
1. Remove the fan insert by pressing in the tabs [A]. There are 2 on each side of the
housing.
A
A
13943467659
2. Push the braking resistor into one of the slots [B] on the heat sink. In the frequency
inverter 2 braking resistors can be connected in parallel. The serrated side of the
braking resistor must point outward.
C
B
D
C
13943462795
3. Route the connection cable through the sealing grommet [D] into the housing.
23540052/EN – 06/2018

3
Flatpack resistors
Startup and operation
Manual – Accessories 15
4. Attach the braking resistor by inserting the supplied screws through the holes [C]
into the tapped holes on the side of the frequency inverter.
5. Position the fan insert back on the housing.
6. Connect the braking resistor to the terminals "+" or "DC+" and "BR" of the fre-
quency inverter. See the section "Installation of IP20"(→210).
3.4 Startup and operation
For MOVITRAC® LTE-B+:
• Set parameter P-14 to "101" to gain access to the advanced menu.
• Set parameter P-34 to "1" to release the brake chopper.
For MOVITRAC® LTP-B:
• Set parameter P1-14 to "201" to gain access to the advanced menu.
• Set parameter P6-19 braking resistance value.
• Set parameter P6-20 braking resistor power.
23540052/EN – 06/2018

4EMC components
Manual – Accessories
16
4 EMC components
You can install EMC components to improve interference immunity.
EMC components, such as line filters and output filters, require a large-area, metallic
contact with the frequency inverter via a shared mounting plate.
They must be placed as close to the corresponding unit as possible in order to keep
the lines short between the EMC component and the unit (max. 50cm).
Stick to the following order of the components in the control cabinet:
ND
NF NF NF
HD
ND
MOVI-
TRAC
LT
MOVI-
TRAC
LT
MOVI-
TRAC
LT
13083420171
ND = Line choke Green cable = Cable without EMC
NF = Line filter Red cable = Cable with EMC
HD = Output chokes
Make sure that the supply cable (before the line filter) does not cross or run in parallel
to the cable with EMC (between line filter and frequency inverter). Improper routing
can lead to EMC interference in cables that were already filtered.
If these requirements cannot be met, it makes sense to use shielded cables. To elim-
inate inductive coupling, do not use single conductors for connection.
If you install EMC components on the base plate of the control cabinet due to their
high weight (not ideal), you must connect the base plate to the mounting plate using
an HD litz wire.
23540052/EN – 06/2018

5
NF line filter
Electromagnetic compatibility
Manual – Accessories 17
5 NF line filter
Type LTE-B+ LTP-B
NF LT xxxxxxxx X X
X = available − = not available
A line filter reduces interference emission via the line cable, which is generated by the
frequency inverter due to its operating principle. It mainly serves to meet interference
voltage limit requirements in the frequency range from 150 kHz to 30 MHz at the
power supply. In addition, a line filter dampens the interference from the supply sys-
tem affecting the frequency inverter.
All MOVITRAC® LT inverters are developed to minimize interference emission and to
ensure a high electromagnetic compatibility for the drives.
Additional EMC filters can be installed to:
• Further reduce grid disturbances.
• Minimize the risk of interference affecting other devices.
The line filter keeps back the interference voltages generated by the frequency in-
verter from the power supply system and feeds them back to the frequency inverter.
The use of line filters is recommended for the following requirements:
• Reduced interference emission via the line cable.
• Compliance with limit values.
• Reduced equipotential bonding currents.
• Reduced leakage currents in case of long motor cables.
5.1 Electromagnetic compatibility
With regard to interference emission, MOVITRAC® LT meets the limit values of the
standards EN61800-3 and EN55014 and can therefore be used in the industry and
for household applications (light industry).
5.1.1 Units with integrated filter
The tables below specify the conditions for using MOVITRAC® LT in inverter applica-
tions with internal filter:
Device type with filter Cat. C1 (class B) Cat. C2 (class A) Cat. C3
In accordance with EN61800-3
230 V, 1-phase
LTE-B xxxx 2B1-x-xx
LTP-B xxxx 2B1-x-xx
No additional filtering required.
Use a shielded motor cable.
23540052/EN – 06/2018

5NF line filter
Electromagnetic compatibility
Manual – Accessories
18
Device type with filter Cat. C1 (class B) Cat. C2 (class A) Cat. C3
In accordance with EN61800-3
230V, 3-phase
LTE-B xxxx 2A3-x-xx
LTP-B xxxx 2A3-x-xx
400V, 3-phase
LTE-B xxxx 5A3-x-xx
LTP-B xxxx 5A3-x-xx
Use an external filter
of the type
NFLTxxxxxx.
Use a shielded motor
cable.
No additional filtering required.
Use a shielded motor cable.
5.1.2 Devices without filter
An external filter and a shielded motor cable must be used to meet the requirements
for inverters without internal filter:
Device type without filter Cat. C1 (class B) Cat. C2 (class A) Cat. C3
230 V, 1-phase
LTE-B xxxx 201-x-xx
Use an external filter of the type: NFLTxxxxxx.
Use a shielded motor cable.
230V, 3-phase
LTE-B xxxx 203-x-xx
400V, 3-phase
LTE-B xxxx 503-x-xx
575V 3-phase
LTP-B xxxx 603-x-xx
If necessary, you can use a line filter of the type
NFLTxxx to minimize the electromagnetic interference
emission further. However, compliance with the above-
mentioned limit classes cannot be guaranteed.
Use a shielded motor cable.
23540052/EN – 06/2018

5
NF line filter
Technical data
Manual – Accessories 19
5.2 Technical data
5.2.1 IP20/IP66, 1 x 200 – 250V, 10 – 25A
Type Unit NF LT 010 201-20 NF LT 025 201-20 NF LT 010 201-66 NF LT 025 201-66
Part number 18411029 18411037 18411134 18411142
Nominal voltage UN (in accord-
ance with EN 50160)
V 1 x AC 200–250, 48–62Hz
Rated current INA 10 25 10 25
Leakage current I mA <5
Operating temperature °C -25 to +40
Degree of protection IP20 IP66
Mass kg 1.32 1.5 1.4 1.6
Assignment for:
LTE-B: AC230V
LTP-B: AC230V
0004 0008–0022 0004 0008–0022
0008 0015/0022 0008 0015/0022
UL/cUL approval No No No No
23540052/EN – 06/2018

5NF line filter
Technical data
Manual – Accessories
20
5.2.2 IP20/IP66, 3 x 220 – 500V, 6 – 300A
Type Unit NF LT 006 503-20 NF LT 016 503-20 NF LT 025 503-20
Part number 18411045 18411053 18411061
Nominal voltage UN (in accord-
ance with EN 50160)
V 3 x AC 220–480, 48–62Hz
Rated current INA 6 16 25
Leakage current I mA <10 <35 <35
Operating temperature °C -25 to +40
Degree of protection IP20
Mass kg 1.58 2.5 2.7
Assignment for LTE-B:
AC 230 V
AC 400V
0004/0008 0015–0022 0040
0008/0015 0022–0055 0075
Assignment for LTP-B:
AC 230 V
AC 400V
0008 0015–0030 0040/0055
0008–0022 0040/0055 0075/0110
UL/cUL approval No No No
Type Unit NF LT 006 503-66 NF LT 016 503-66 NF LT 025 503-66
Part number 18411150 18411169 18411177
Nominal voltage UN (in accord-
ance with EN 50160)
V 3 x AC 220–480, 48–62Hz
Rated current INA 6 16 25
Leakage current I mA <10 <35 <35
Operating temperature °C -25 to +40
Degree of protection IP66
Mass kg 1.6 2.5 2.7
Assignment for LTE-B: AC 230 V
AC 400V
0004/0008 0015–0022 0040
0008/0015 0022–0055 0075
Assignment for LTP-B: AC 230V
AC 400V
0008 0015–0030 0040/0055
0008–0022 0040/0055 0075/0110
UL/cUL approval No No No
Type Unit NF LT 050 503-20 NF LT 080 503-20 NF LT 180 503-20 NF LT 300 503-00
Part number 18411088 18411096 18411118 18411126
Nominal voltage UN (in accord-
ance with EN 50160)
V 3 x AC 220–480,
48–62Hz
3 x AC 220–500,
48–62Hz
3 x AC 220–440, 48–62Hz
Rated current INA 50 80 180 300
Leakage current I mA <100 <100 <180 <180
Operating temperature °C -25 to +40
Degree of protection IP20 IP00
Mass kg 2.63 7.35 9.98 17.5
Assignment for LTE-B: AC
400V
0110 – – –
Assignment for LTP-B: AC
230V
AC 400V
0075/0110 0150/0185 0220–0450 0550/0750
0150–0220 0300/0370 0450–0750 0900–1600
UL/cUL approval No No No No
23540052/EN – 06/2018