SEW-Eurodrive MOVIGEAR performance MGF-C Series User manual

*26920468_0620*
Drive Technology \ Drive Automation \ System Integration \ Services
Revision
Mechatronic Drive Unit
MOVIGEAR® performance
(MGF..-...-C)
Edition 06/2020 26920468/EN

SEW-EURODRIVE—Driving the world

1
Revision
Description
Revision – MOVIGEAR® performance 3
1 Revision
1.1 Description
INFORMATION
This revision contains the following corrections and amendments regarding
MOVIGEAR® performance. This document does not replace the detailed operating in-
structions.
Observe the following revised/added chapters:
• "General information" > "Product names and trademarks" > "Trademark of Beck-
hoff Automation GmbH" for drive unit MGF..-DSI-C
• "Safety notes MOVIGEAR® drive unit" >
– "Designated use" > "Restrictions according to the European WEEE Direc-
tive2012/19/EU"
• "Electrical installation" >
– "Bulk cables" > "PA hybrid connection cable for AC 400 V and 24 V backup
voltage"
– "Plug connectors" > "Plug connector positions at the MGF..-DBC-C drive unit"
– "Plug connectors" > "Plug connector positions at the MGF..-DAC-C drive unit"
– "Plug connectors" > "Plug connector positions at the MGF..-DFC-C, MGF..-DSI-
C drive unit"
– "Plug connectors" > "Using plug connectors assembled by yourself"
– "Assignment of the optional plug connectors at MGF..-DBC and MGF..-DAC" >
"X1206: AC400V connection (IN)"
– Assignment of the optional plug connectors at MGF..-DBC and MGF..-DAC" >
"X2242: AC400V connection (OUT)"
– "Assignment of the optional plug connectors at MGF..-DFC and MGF..-DSI" >
"X1216: PA connection for AC400V and 24V backup voltage (IN)"
– "Assignment of the optional plug connectors at MGF..-DFC and MGF..-DSI" >
"X2327: PA connection for AC400V and 24V backup voltage (OUT)"
– "Assignment of the optional plug connectors at MGF..-DFC and MGF..-DSI" >
"X1206: AC400V connection (IN)"
– "Assignment of the optional plug connectors at MGF..-DFC and MGF..-DSI" >
"X2242: AC400V connection (OUT)"
– "Assignment of the optional plug connectors at MGF..-DFC and MGF..-DSI"
>"X1523: DC24V backup voltage, input"
– "Assignment of the optional plug connectors at MGF..-DFC and MGF..-DSI"
>"X2313: DC24V backup voltage, output"
• "Service" > "Description of status and operating displays" for drive unit MGF..-DSI-
C
• "Technical data and dimension sheets" > "Dimension drawings of plug connectors
in the connection box" > "MOVIGEAR® performance MGF..-...-C/IV" > "Plug con-
nectors"
26920468/EN – 06/2020

1Revision
Affected documents
Revision – MOVIGEAR® performance
4
1.2 Affected documents
This revision applies to the following document:
• Operating instructions "MOVIGEAR® performance MGF..-DBC-C (binary)"
• Operating instructions "MOVIGEAR® performance MGF..-DAC-C (AS-Interface)"
• Operating instructions "MOVIGEAR® performance MGF..-DSI-C (EtherCAT®/
SBusPLUS)"
• Operating instructions "MOVIGEAR® performance MGF..-DFC-C (PROFINET IO,
EtherNet/IP™, Modbus TCP, POWERLINK)"
26920468/EN – 06/2020

2
General information
Product names and trademarks
Revision – MOVIGEAR® performance 5
2 General information
Only applies to drive unit MGF..-DSI-C.
2.1 Product names and trademarks
The brands and product names in this documentation are trademarks or registered
trademarks of their respective titleholders.
2.1.1 Trademark of Beckhoff Automation GmbH
EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff
Automation GmbH, Germany.
26920468/EN – 06/2020

3Safety notes MOVIGEAR®
Designated use
Revision – MOVIGEAR® performance
6
3 Safety notes MOVIGEAR®
3.1 Designated use
3.1.1 Restrictions under the European WEEE Directive 2012/19/EU
You may use options and accessories from SEW-EURODRIVE exclusively in connec-
tion with products from SEW-EURODRIVE.
26920468/EN – 06/2020

4
Electrical installation
Bulk cable
Revision – MOVIGEAR® performance 7
4 Electrical installation
4.1 Bulk cable
4.1.1 PA hybrid connection cable for AC400V and 24V backup voltage
Connection cable 2.5 mm2
Connection cables Conformity/
Operating
voltage
Cable reel/in-
stallation type
Cable type Cable cross
section/
Part number
Open cable end (not prefabricated)
CE/UL:
AC500V
100m
200m
HELUKABEL®
Li9YYö
2.5mm2
28118723
Open cable end (not prefabricated)
CE/UL:
AC500V
100m
200m
HELUKABEL®
Li9Y11Y-
HF
2.5mm2
28118707
Connection cable 4.0 mm2
Connection cables Conformity/
Operating
voltage
Cable reel/in-
stallation type
Cable type Cable cross
section/
Part number
Open cable end (not prefabricated)
CE/UL:
AC500V
100m
200m
HELUKABEL®
Li9YYö
4.0mm2
28118731
Open cable end (not prefabricated)
CE/UL:
AC500V
100m
200m
HELUKABEL®
Li9Y11Y-
HF
4.0mm2
28118715
26920468/EN – 06/2020

4Electrical installation
Bulk cable
Revision – MOVIGEAR® performance
8
Connection of bulk cables
The following table shows the conductor assignment of cables with the following part
numbers:
Part numbers
28118723, 28118707, 28118731, 28118715
Connection description
Bulk cable Description
Core color/
Core cross
section
Identific-
ation
Signal
Brown
2.5mm2
4.0mm2
L1 L1 Line connection, phase L1
Black
2.5mm2
4.0mm2
L2 L2 Line connection, phase L2
Grey
2.5mm2
4.0mm2
L3 L3 Line connection, phase L3
Green/yel-
low
2.5mm2
4.0mm2
– PE PE connection
Brown
2.5 mm2– +24V DC24V
Blue
2.5mm2– 0V24 0V24 reference potential
White
0.34 mm2– Res. Reserved1)
Yellow
0.34 mm2– Res. Reserved1)
Blue
0.34 mm2– Res. Reserved1)
Orange
0.34 mm2– Res. Reserved1)
1) Reserved wires must be isolated and fixed in the connection box.
26920468/EN – 06/2020

4
Electrical installation
Plug connectors
Revision – MOVIGEAR® performance 9
4.2 Plug connectors
4.2.1 Plug connector positions at the MGF..-DBC-C drive unit
The following figure shows possible plug connector positions:
X2242
X4141
X 2
3
1
X1203_1
X5136
X1206
X2242
X1203_1
X1203_1
X5505 X5504
X5136
X1203_2
X5504
X5505
X4141 X4141
X5505
X5504
X1203_2
X1203_2 X5136
X1206
X2242
[1]
X1206
18014427720262923
26920468/EN – 06/2020

4Electrical installation
Plug connectors
Revision – MOVIGEAR® performance
10
Plug connectors Not together at a
position with the
plug connector:
Designation Coding ring/
color
Function Position
X1203_1 Black AC400V connection1) X, 2 or 3 • X1206
X1203_2 Black AC400V connection X, 2 or 3 • X2242
• X5136
X1206 – AC400V connection (IN)2) X, 2 or 3 • X1203_1
X2242 – AC 400 V connection (OUT) X, 2 or 3 • X1203_2
• X5136
X5504 Yellow STO (3-core connection)3) X, 2 or 3 –
X5505 Yellow STO (3-core connection)3) X, 2 or 3 • X4141
X5136 – Digital inputs/outputs X, 2 or 3 • X1203_2
• X2242
X4141 Black Engineering interface X, 2 or 3 • X5505
– – [1] Optional pressure compensation 1 –
1) Plug connector X1203_1 can also be ordered individually (i.e. without plug connector X1203_2).
2) Plug connector X1206 can be ordered separately (i.e. without plug connector X2242).
3) Plug connectors X5504 and X5505 can only be ordered together.
26920468/EN – 06/2020

4
Electrical installation
Plug connectors
Revision – MOVIGEAR® performance 11
4.2.2 Plug connector positions at the MGF..-DAC-C drive unit
The following figure shows possible plug connector positions:
X1524
X4141
X 2
3
1
X1203_1
X5136
X1206
X2242
X1203_1
X1206X2242
X5505 X5504
X5136
X1203_2
X5504
X5505
X4141X1524 X5135
X5135 X4141
X5505
X5504
X1203_2
X1203_2 X2242 X5136
X1206
[1]
X1203_1
X1524
X5135
27021626975200011
26920468/EN – 06/2020

4Electrical installation
Plug connectors
Revision – MOVIGEAR® performance
12
Plug connectors Not together at a
position with the
plug connector:
Designation Coding ring/
color
Function Position
X1203_1 Black AC400V connection1) X, 2 or 3 • X1206
X1203_2 Black AC400V connection X, 2 or 3 • X2242
• X5136
X1206 – AC400V connection (IN)2) X, 2 or 3 • X1203_1
X2242 – AC 400 V connection (OUT) X, 2 or 3 • X1203_2
• X5136
X5504 Yellow STO (3-core connection)3) X, 2 or 3 • X5135
X5505 Yellow STO (3-core connection)3) X, 2 or 3 • X1524
• X4141
X5136 – Digital inputs/outputs X, 2 or 3 • X1203_2
• X2242
X5135 Black Digital inputs X, 2 or 3 • X5504
X1524 Black DC24V backup voltage (AUX-
PWR)
X, 2 or 3 • X5505
• X4141
X4141 Black Engineering interface X, 2 or 3 • X5505
• X1524
– – [1] Optional pressure compensation 1 –
1) Plug connector X1203_1 can also be ordered individually (i.e. without plug connector X1203_2).
2) Plug connector X1206 can be ordered separately (i.e. without plug connector X2242).
3) Plug connectors X5504 and X5505 can only be ordered together.
26920468/EN – 06/2020

4
Electrical installation
Plug connectors
Revision – MOVIGEAR® performance 13
4.2.3 Plug connector positions at the MGF..-DFC-C, MGF..-DSI-C drive unit
The following figure shows possible plug connector positions:
X1206
X2242
X2242
X1206
X4141
X 2
3
1
X1203_1X1216
X1203_1
X1203_1 X1216
X5505 X5504
X1523 X2313
X1523 X2313
X1203_2
X2327
X5504
X5505
X4141 X4141
X2313
X1523
X5505
X5504 X2313
X1523
X1203_2
X1203_2 X2327
[1]
X1216
X2327
X1206X2242
18014423726740363
Plug connectors Not together at a
position with the
plug connector:
Designation Coding ring/
color
Function Position
X1203_1 Black AC400V connection1) X, 2 or 3 • X1206
• X1216
26920468/EN – 06/2020

4Electrical installation
Plug connectors
Revision – MOVIGEAR® performance
14
Plug connectors Not together at a
position with the
plug connector:
Designation Coding ring/
color
Function Position
X1203_2 Black AC400V connection1) X, 2 or 3 • X2242
• X2327
X1206 – AC400V connection (IN)2) X, 2 or 3 • X1203_1
• X1216
X2242 – AC400V connection (OUT)2) X, 2 or 3 • X1203_2
• X2327
X2327 Black/green PA connection for AC400V and
DC24V backup voltage (OUT)3)
X, 2 or 3 • X1203_2
• X2242
X1216 Black/green PA connection for AC400V and
DC24V backup voltage (IN)3)
X, 2 or 3 • X1203_1
• X1206
X5504 Yellow STO (3-core connection)4) X, 2 or 3 • X2313
X5505 Yellow STO (3-core connection)4) X, 2 or 3 • X1523
• X4141
X1523 Light gray DC24V backup voltage - input5) X, 2 or 3 • X5505
• X4141
X2313 Light gray DC24V backup voltage - output5) X, 2 or 3 • X5504
X4141 Black Engineering interface X, 2 or 3 • X5505
• X1523
– – [1] Optional pressure compensation 1 –
1) Plug connector X1203_1 can also be ordered individually (i.e. without plug connector X1203_2).
2) Plug connector X1206 can be ordered separately (i.e. without plug connector X2242).
3) Plug connector X2327 can also be ordered separately (i.e. without plug connector X1216).
4) Plug connectors X5504 and X5505 can only be ordered together.
5) Plug connector X1523 can also be ordered individually (i.e. without plug connector X2313).
26920468/EN – 06/2020

4
Electrical installation
Plug connectors
Revision – MOVIGEAR® performance 15
4.2.4 Using plug connectors assembled by yourself
The power plug connectors for assembling connection cables yourself, and the corre-
sponding assembly tool set is available for order from TE Connectivity - Intercontec
products.
Contact TE Connectivity - Intercontec products if the order designation is not available
in the online order system of Intercontec.
Order information
The table below shows the order designations for connectors by TE Connectivity -
Intercontec products with the matching coding for assembly by the customer:
Plug connector type Designation for order from the
supplier TE Connectivity -
Intercontec products
Coding ring: Black Cable plug (male) H 51 A 019 MR 02 42 0102 000
Cable socket (female) H 52 A 013 FR 02 42 0102 000
26920468/EN – 06/2020

4Electrical installation
Assignment of the optional plug connectors at MGF..-DBC and MGF..-DAC
Revision – MOVIGEAR® performance
16
4.3 Assignment of the optional plug connectors at MGF..-DBC and MGF..-DAC
4.3.1 X1206: AC 400 V connection (IN)
The following table shows information about this connection:
Function
AC 400V connection (IN)
Connection type
MQ15-X-Power, male, plug connector without union nut, MURR Elektronik, (current
load max. 16A)
Connection diagram
PE
B
1
2
3
A
Assignment
Contact Signal Description
1 L1 Line connection, phase L1 (IN)
2 L2 Line connection, phase L2 (IN)
3 L3 Line connection, phase L3 (IN)
PE PE PE connection
A Res. Reserved
B Res. Reserved
26920468/EN – 06/2020

4
Electrical installation
Assignment of the optional plug connectors at MGF..-DBC and MGF..-DAC
Revision – MOVIGEAR® performance 17
4.3.2 X2242: AC 400 V connection (OUT)
The following table shows information about this connection:
Function
AC 400V connection (OUT)
Connection type
MQ15-X-Power, female, plug connector with union nut, MURR Elektronik, (current
load max. 16A)
Connection diagram
PE
A
3
2
1
B
Assignment
Contact Signal Description
1 L1 Line connection, phase L1 (OUT)
2 L2 Line connection, phase L2 (OUT)
3 L3 Line connection, phase L3 (OUT)
PE PE PE connection
A Res. Reserved
B Res. Reserved
26920468/EN – 06/2020

4Electrical installation
Assignment of the optional plug connectors at MGF..-DFC and MGF..-DSI
Revision – MOVIGEAR® performance
18
4.4 Assignment of the optional plug connectors at MGF..-DFC and MGF..-DSI
4.4.1 X1216: PA connection for AC400V and 24V backup voltage (IN)
The following table shows information about this connection:
Function
PA connection for AC400V and 24V backup voltage (IN)
Connection type
M23, male, male thread, SEW insert, 723 series, SpeedTec equipment, company:
TE Connectivity – Intercontec products, male, coding ring: black/green, protected
against contact
Connection diagram
PE
V
BA
W
U
Assignment
Contact Signal Description
U L1 Line connection, phase L1 (IN)
V L2 Line connection, phase L2 (IN)
W L3 Line connection, phase L3 (IN)
PE PE PE connection
A +24V DC24V input for backup mode (IN)
B 0V24 0V24 reference potential for backup mode (IN)
26920468/EN – 06/2020

4
Electrical installation
Assignment of the optional plug connectors at MGF..-DFC and MGF..-DSI
Revision – MOVIGEAR® performance 19
Connection cables
The following tables list the cables available for this connection:
Cable cross section 2.5mm2
Connection cable Conformity/
part num-
ber
Cable type Length/in-
stallation
type
Cable
cross sec-
tion/operat-
ing voltage
CE/UL:
28129326
HELUKABEL®
Li9YYö
Variable 2.5mm2
AC500V
M23, male,
coding ring:
black/green
M23, female,
coding ring:
black/green
CE/UL:
28127587
HELUKABEL®
Li9YYö
Variable 2.5mm2
AC500V
Open M23, female,
coding ring:
black/green
CE/UL:
28114396
HELUKABEL®
Li9Y11Y-HF
Variable 2.5mm2
AC500V
M23, male,
coding ring:
black/green
M23, female,
coding ring:
black/green
CE/UL:
28127560
HELUKABEL®
Li9Y11Y-HF
Variable 2.5mm2
AC500V
Open M23, female,
coding ring:
black/green
26920468/EN – 06/2020

4Electrical installation
Assignment of the optional plug connectors at MGF..-DFC and MGF..-DSI
Revision – MOVIGEAR® performance
20
Cable cross section 4.0mm2
Connection cable Conformity/
part num-
ber
Cable type Length/in-
stallation
type
Cable
cross sec-
tion/operat-
ing voltage
CE/UL:
28129334
HELUKABEL®
Li9YYö
Variable 4.0mm2
AC500V
M23, male,
coding ring:
black/green
M23, female,
coding ring:
black/green
CE/UL:
28127579
HELUKABEL®
Li9YYö
Variable 4.0mm2
AC500V
Open M23, female,
coding ring:
black/green
CE/UL:
28114418
HELUKABEL®
Li9Y11Y-HF
Variable 4.0mm2
AC500V
M23, male,
coding ring:
black/green
M23, female,
coding ring:
black/green
CE/UL:
28127552
HELUKABEL®
Li9Y11Y-HF
Variable 4.0mm2
AC500V
Open M23, female,
coding ring:
black/green
26920468/EN – 06/2020