SEW-Eurodrive MOVIMOT MM C Series Operating instructions

Drive Technology \ Drive Automation \ System Integration \ Services
Addendum to the Operating Instructions
MOVIMOT
®
with AS-Interface and AC Motor DT/DV
Unit Replacement MOVIMOT
®
MM..C -> MM..D with
MLK30A Option
Edition 10/2013 19481616 / EN

SEW-EURODRIVE—Driving the world

Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D 3
Contents
Contents
1 General information ............................................................................................ 4
1.1 Structure of the safety notes ....................................................................... 4
1.2 Rights to claim under warranty ................................................................... 5
1.3 Exclusion of liability..................................................................................... 5
1.4 Copyright..................................................................................................... 5
1.5 Product names and trademarks.................................................................. 5
1.6 Other applicable documentation ................................................................. 5
1.7 Determining the required retrofit set ........................................................... 6
2 Mechanical installation....................................................................................... 7
2.1 Scope of delivery of the retrofit set ............................................................. 7
2.2 Disassembly MOVIMOT®MM..C................................................................ 8
2.3 Assembly .................................................................................................. 10
3 Startup................................................................................................................ 13
3.1 Important notes on startup ........................................................................ 13
3.2 Control element settings ........................................................................... 14
3.3 Starting up the MOVIMOT®drive with AS-Interface ................................. 18

4Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D
1Structure of the safety notes
General information
MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit ReplacementMOVIMOT® MM..C -> MM..D
1 General information
1.1 Structure of the safety notes
1.1.1 Meaning of signal words
The following table shows the graduation and meaning of the signal words for safety
notes, warnings regarding potential risks of damage to property, and other notes.
1.1.2 Design of the section-related safety notes
Section-related safety notes do not apply to a specific action, but to several actions per-
taining to one subject. The symbols used either indicate a general hazard or a specific
hazard.
This is the formal structure of a safety note for a specific section:
1.1.3 Design of the embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
•SIGNAL WORD! Type and source of hazard.
Possible consequence(s) if disregarded.
– Measure(s) to prevent the hazard.
Signal word Meaning Consequences if disregarded
DANGER! Imminent hazard Severe or fatal injuries
WARNING! Possible dangerous situation Severe or fatal injuries
CAUTION! Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its envi-
ronment
INFORMATION Useful information or tip: Simpli-
fies handling of the drive sys-
tem.
SIGNAL WORD!
Type and source of danger.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the danger.

Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D 5
1
Rights to claim under warranty
General information
1.2 Rights to claim under warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the documentation. Therefore read the
documentation before you start working with the unit.
1.3 Exclusion of liability
You must comply with the information contained in this documentation to ensure safe
operation and to achieve the specified product characteristics and performance fea-
tures. SEW-EURODRIVE assumes no liability for injury to persons or damage to equip-
ment or property resulting from non-observance of these operating instructions. In such
cases, any liability for defects is excluded.
1.4 Copyright
© 2013 SEW-EURODRIVE. All rights reserved.
Unauthorized duplication, modification, distribution or any other use of the whole or any
part of this documentation is strictly prohibited.
1.5 Product names and trademarks
All product names in this documentation are trademarks or registered trademarks of
their respective titleholders.
1.6 Other applicable documentation
• This additional information does not replace the detailed operating instructions.
• Only electrical specialists are allowed to perform installation and startup observing
applicable accident prevention regulations and the "MOVIMOT®MM..D with AS-In-
terface and AC motor DRS/DRE/DRP" operating instructions.

6Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D
1Determining the required retrofit set
General information
1.7 Determining the required retrofit set
To retrofit the MOVIMOT®drive with AS-Interface and AC motor DT/DV MOVIMOT®
MM..C -> MOVIMOT®MM..D, you require a complete retrofit set with MOVIMOT®
MM..D inverter, AS-Interface option MLK30A and connection box.
The following illustration shows an example of how to determine the type designation of
the required retrofit set based on the nameplate data of the current motor:
5674260107
[1] Power MOVIMOT®
[2] Nominal speed
[3] Plug connector
[4] Required retrofit set
SEW -EURODRIVESEW-EURODRIVE
Typ
Nr.
KW
kg 73
50Hz
60Hz
r/min
Bremse
3009818304. 0001. 99
1, 50 Hz5/
V 380-500
V 380-500
22 / 1400
V230
Ma 665
IEC 34
B3
0,99
3,50
3,50
54 F
64,75
Kl
:1
Schmierstoff
Bruchsal / Germany
3~
IM
cos
A
A
IP
Gleichrichter
i
Nm 20
Nm
Made in Germany 184103 3.14
KA77DT90L4/BMG/MM15/RJ1A/AND3/AZSK
MOVIMOT MM..C[1] [2] [3]
®®
MOVIMOT MM..D
MM 03C-503-30
MM03 MM 03D-503-00
MM 05C-503-30
MM05 MM 05D-503-00
MM 07C-503-30
MM07 MM 07D-503-00
MM 11C-503-30
MM11 MM 11D-503-00
MM 15C-503-30
MM15 MM 15D-503-00
MM 15D-503-00 / 0 / AND3 / AZSK / MLK30A
[4]
MM 22C-503-30MM22 MM 22D-503-00
MM 30C-503-30MM30 MM 30D-503-00
MM 03C-503-30MM03 MM 03D-503-00
MM 3XC-503-30MM3X MM 40D-503-00
1400 1/min 0
2900 1/min 1AVSK AVSK
AZSK
AZSX
AND3 / AZSK
AND3 / AZSX
AZSK
AND3 / AZSK
AZZK
AND3 / AZZK
MLK30A
(AS-Interface-Option)

Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D 7
2
Scope of delivery of the retrofit set
Mechanical installation
2 Mechanical installation
2.1 Scope of delivery of the retrofit set
Check whether the MOVIMOT®MM..D retrofit set was delivered complete using the fol-
lowing figure.
The parts [A] to [G] are already assembled when the retrofit set is delivered.
5816848651
[A] Connection box
[B] Connection board with 1 or several connected plug connectors
[C] Connection cable
[D] MOVIMOT®inverter
[E] 4 screws
[F] 2 screws
[G] PE screw
[A] [B] [C] [D]
[E][G] [F]

8Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D
2Disassembly MOVIMOT®MM..C
Mechanical installation
2.2 Disassembly MOVIMOT®MM..C
Disassemble the MOVIMOT®MM..C inverter and the connection box as follows:
1. Unscrew the MOVIMOT®inverter from
the connection box.
2. Write down the current settings of the control elements, see
chapter "Control element settings"
You need the settings during the startup of the MOVIMOT®
MM..D drive.
3. Only for brake motors:
Disconnect the connection cables of the
brake [1].
WARNING
Electric shock caused by dangerous voltages in the connection box.
Severe or fatal injuries.
• De-energize the drive using a suitable cut-off device before removing the
MOVIMOT®inverter.
• Wait for at least 1 minute before removing the MOVIMOT®inverter.
5682987403
[1]
5682993931

Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D 9
2
Disassembly MOVIMOT®MM..C
Mechanical installation
4. Only for motors without a brake:
Unscrew the BW braking resistor from the
connection box.
The braking resistor and the screws will be
re-installed.
5. Unscrew the connection board unit from the
connection box.
Be careful not to damage the cables.
6. Unscrew the connection box from the motor.
5688325643
5689318539
5689346571

10 Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D
2Assembly
Mechanical installation
7. Clean the sealing surface [1].
A new gasket is already installed in the new
connection box.
Do not use the used gasket.
2.3 Assembly
Assemble the MOVIMOT®MM..D inverter and the connection box as follows:
1. Loosen the 2 screws [F] and remove
the connection board [B] from the
connection box.
Do not disconnect the connection
cables of the plug connectors from
the terminals of the connection
board.
2. Place the connection box [A] onto the
motor and secure it using 4 screws.
(tightening torque 3.1 – 5.3 Nm / 29 –
47 lb.in)
The recess for the terminal board on
the underside of the connection box
must point toward the fan guard.
[1]
5689351051
[F][B]
9302913675
[A]
5822299531

Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D 11
2
Assembly
Mechanical installation
3. Plug the connection cables [C] onto the
bolts of the terminal board as shown in
the wiring diagram. Fasten the connec-
tion cables with the already installed
nuts.
(tightening torque 1.6 – 2.0 Nm / 14 –
18 lb.in)
4. Connect the connection cables [C] to
the terminals [1] on the connection
board according to the wiring diagram
to the right.
5. Insert the connection board
[B] into the connection box
and secure it using 2 screws
[F].
(tightening torque 2.0 – 3.3
Nm / 18 – 29 lb.in).
Be careful not to damage or
squeeze the cables.
6. Only for brake motors:
Connect the connection cables of
the BE.. brake as follows:
• Red to terminal X1:13
• White to terminal X1:14
• Blue to terminal X1:15
(tightening torque of the terminals
0.8 – 1.1 Nm / 7– 10 lb.in)
[C]
RD
BK
BU
WH
YE
BN
[1]
W2
U2
V2
W1
V1
U1
-
-
-
-
-
-
YE
WH
BN
BU
RD
BK
5822379019
[F][B]
5822585483
BE
X1: 13
X1: 14
X1: 15
RD
WH
BL
5827866635

12 Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D
2Assembly
Mechanical installation
7. Only for motors without a
brake:
Install the BW.. braking resistor in
the terminal box using 2 screws.
(tightening torque 1.4 – 1.6 Nm /
12–14lb.in)
Connect the BW.. braking resistor
to terminals X1:13 and X1:15.
(tightening torque of the terminals
0.8 – 1.1 Nm / 7– 10 lb.in)
Terminal X1:14 must remain free.
8. Set all control elements (potentiometer, switch, and DIP switch) of the new inverter
according to the settings specified in chapter "Control element settings".
9. Place the MOVIMOT®in-
verter onto the connection
box and secure it using 4
screws.
(tightening torque 3.0 Nm /
27 lb.in)
X1: 13
X1: 14
X1: 15
BW1 / BW2
5828035979
5828129803

Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D 13
3
Important notes on startup
Startup
3Startup
3.1 Important notes on startup
INFORMATION
You must comply with the general safety notes in chapter "Safety Notes" during
startup.
WARNING
Risk of crushing due to missing or defective protective covers.
Severe or fatal injuries.
• Install the protective covers of the plant according to the instructions, also see the
operating instructions of the gear unit.
• Never start up the MOVIMOT®drive if the protective covers are not installed.
WARNING
Electric shock caused by dangerous voltages in the connection box. Dangerous volt-
ages may still be present for up to one minute after disconnection from the power sup-
ply.
Severe or fatal injuries.
• De-energize the MOVIMOT®drive using a suitable cut-off device before removing
the MOVIMOT®inverter.
• Secure the drive against unintended re-connection to the voltage supply.
• Wait for at least 1 minute before removing the MOVIMOT®inverter.
WARNING
Danger of burns due to hot surfaces of the MOVIMOT®drive (especially the heat sink)
or external options.
Severe injuries.
• Do not touch the MOVIMOT®drive and external options until they have cooled
down sufficiently.
WARNING
Unit malfunction due to incorrect unit setting.
Severe or fatal injuries.
• Observe the startup instructions.
• The installation must only be carried out by qualified personnel.
• Only use settings that are consistent with the function.
INFORMATION
To ensure fault-free operation, do not disconnect or connect power or signal cables
during operation.
INFORMATION
• Remove paint protection cap from the status LED before startup.
• Remove paint protection film from the nameplates before startup.
• Observe a minimum switch-off time of 2 seconds for the line contactor K11.
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14 Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D
3Control element settings
Startup
3.2 Control element settings
3.2.1 Setpoint potentiometer f1
Use the f1 potentiometer to adjust setpoint f1.
3.2.2 Switch f2
Use the f2 switch to adjust setpoint f2.
3.2.3 Switch t1
Use switch t1 to set the acceleration of the MOVIMOT®drive.
The ramp times are based on a setpoint step change of 1500 rpm (50 Hz).
INFORMATION
The setpoint potentiometer f1 and the switch f2 are at the same position at the new
MOVIMOT®MM..D inverter as in the replaced MOVIMOT®MM..C inverter.
[1] Potentiometer setting
f1:
123456789100
100
f[Hz
[1]
]
2
75
25
50
6
5
f1
Switch f2
Detent position 0 12345678910
Setpoint f2 [Hz] 5 7 1015202535506070100
Minimum frequency
[Hz]
25 7 10 12 15 20 25 30 35 40
f2:
3
4
5
6
7
8
Switch t1
Detent position 012345678910
Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1235710
t1:
3
4
5
6
7
8
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Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D 15
3
Control element settings
Startup
3.2.4 Setting the DIP switches
Write down the DIP switch settings of the current MOVIMOT®MM..C inverter into the
following fields (ON or OFF):
Set the DIP switches of the new MOVIMOT®MM..D inverter according to the notes in
the diagram above.
5701474187
ON
123456
CTS
5
6
S3 S4
ON
123456
CTS
ON
123456
S3
ON
123456
78
S1
1234
S2 S2
ON
5678
MOVIMOT MM..C
®
MOVIMOT MM..D
®
®
ON
123456
S4
S2
S2
S1
(ON / OFF)
S3/3S3/2S3/1 S3/4
ON OFF
S3/5 S3/6 S4/1 S4/2 S4/3 S4/4 S4/5 S4/6
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16 Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D
3Control element settings
Startup
DIP switch S1:
DIP switch S2:
S1 1 2 3 4 5 6 7 8
Meaning Binary coding
RS-485 unit
address
Motor pro-
tection
Motor power
rating
PWM fre-
quency
No-load
damping
20212223
ON 1111 Off Motor one
stage smaller
Variable (16,
8, 4 kHz) On
OFF 0 0 0 0 On Motor
adjusted 4 kHz Off
S2 1 2 3 4 5 6 7 8
Meaning Brake type Brake
released
without
enable
Operating
mode
Speed
monitoring
Binary encoding
additional func-
tions
20212223
ON Optional
brake On V/f On 1111
OFF Standard
brake Off VFC Off 0000
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Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D 17
3
Control element settings
Startup
3.2.5 Setting the 24 V supply via switch S5
The switch S5 [1] is located on the connection board.
Use switch S5 to set the type of 24 V supply.
Size 1 Size 2
9007200446045707
[1] Switch S5
Switch 24 V voltage supply
Switch S5 = "1" Supplying the MOVIMOT®using AUX PWR
(e.g. black AS-Interface cable)
Switch S5 = "0" Supplying MOVIMOT®via the AS-Interface data cable
S5:
[1][1]
0
1
S5
24V AS- AS +
BK
YE
1
S5
0
24V AS - AS+
YE
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18 Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D
3Starting up the MOVIMOT®drive with AS-Interface
Startup
3.3 Starting up the MOVIMOT®drive with AS-Interface
1. Remove the MOVIMOT®inverter from the connection box.
2. Make sure that no Drive Ident Module for DR motor types is plugged into the
MOVIMOT®inverter.
3. Set all switches and DIP switches of the new inverter according to the settings spec-
ified in chapter "Control element settings".
4. Set the AS-Interface address as specified in the following chapters.
5. Place the MOVIMOT®inverter onto the connection box and screw it on.
6. Switch on the following voltages.
• AS-Interface voltage
• DC 24 V auxiliary voltage
(only for 24 V supply via the black AUX-PWR cable)
• Supply voltage
WARNING
Electric shock caused by dangerous voltages in the connection box.
Severe or fatal injuries.
• De-energize the drive using a suitable cut-off device before removing the
MOVIMOT®inverter.
• Wait for at least 1 minute before removing the MOVIMOT®inverter.
INFORMATION
• The MOVIMOT®MM..D inverter with AS-Interface option MLK30A is functionally
compatible with the MOVIMOT®MM..C...-30 inverter.
• The AS-Interface profile, the I/O configuration and the ID code of the inverters are
identical.
2037035019
[1] Slot for Drive Ident Module
[1]
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Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D 19
3
Starting up the MOVIMOT®drive with AS-Interface
Startup
3.3.1 Assigning the slave address
MOVIMOT®drives with MLK3.A AS-Interface option are set to address 0 by default.
You have the following options for assigning the AS-Interface address of the
MOVIMOT®inverter with MLK3.A AS-Interface option (address 1 - 31):
• Addresses are assigned automatically within a configured AS-Interface system when
replacing a MOVIMOT®drive with MLK3.A AS-Interface option.
The following prerequisites must be fulfilled:
– The new MOVIMOT®drive with AS-Interface option MLK3.A must have the
address 0.
– If you need to replace several MOVIMOT®drives with AS-Interface option
MLK3.A, you must replace them individually (one after the other).
• Manual address assignment via the plant master
The drives must be connected to the AS-Interface cable one after another. Doing so
prevents several MOVIMOT®drives with AS-Interface option MLK3.A from having
assigned the same address.
• Manual address assignment using a hand-held AS-Interface programming device.
Observe the notes in the next chapter when connecting the MOVIMOT®drives with
AS-Interface option MLK3.A to the AS-Interface cable.
Assigning the
slave address
using a hand-held
programming
device
Hand-held AS-Interface programming units offer the following functions:
• Reading out and changing an AS-Interface slave address
• Reading out the AS-Interface profile
• Reading out and changing the data and parameter bits
• Function check and test run.
Hand-held programming devices do not provide sufficient current for the operation.
This is why an external voltage supply (AUX-PWR) is required for the function check
and the test run.
When using a hand-held programming device, you need a 2-core connection cable that
fits onto the AS-interface plug connector of MOVIMOT®(see the following figure).
NOTICE! The hand-held programming device can be damaged if not connected prop-
erly.
• The hand-held programming device may only be connected via pins 1 "AS-Interface
+" and 3 "AS-Interface -" with the AS-Interface plug connector.
• Prior to the address assignment via a hand-held programming device, switch S5 in
the MOVIMOT®terminal box must be set to "1"!
• After the address assignment you have to set the S5 according to the kind of 24 V
voltage supply.
[1] Do not connect pin 2 and 4 for the address assignment!
4
2
1
3
1:
2:
3:
4:
AS-Interface +
0V24 [1]
AS-Interface -
24V [1]
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20 Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D
3Starting up the MOVIMOT®drive with AS-Interface
Startup
Example: Disconnect the AS-Interface nodes from the AS-Interface network one at a time and
assign addresses via the hand-held programming device (A).
Then reconnect the respective AS-Interface node to the AS-Interface network (B).
3.3.2 AS-interface MLK30A binary slave
1127669899
[1] AS-Interface hand-held programming device
AB
MOVIMOT
[1]
AS-Interface MLK30A
Protocol variant Binary AS-Interface slave with a S-7.F profile "four bit I/O mode slave"
AS-Interface profile S-7.F
I/O configuration 7hex
ID code Fhex
ext. ID code1 Fhex
ext. ID code2 Ehex
Address 1 – 31 (factory setting: 0), can be changed as often as required
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