SEW-Eurodrive MOVIMOT MMxD Series Administrator guide

*21328994_1114*
Drive Technology \ Drive Automation \ System Integration \ Services
Compact Operating Instructions
Decentralized Drive Systems
MOVIMOT®MM..D with AS-Interface
Edition 11/2014 21328994/EN

SEW-EURODRIVE—Driving the world

Contents
Compact Operating Instructions – MOVIMOT® MM..D with AS-Interface 3
Contents
1General information .................................................................................................................. 5
1.1 Scope of this documentation .......................................................................................... 5
1.2 Structure of the safety notes .......................................................................................... 5
1.3 Other applicable documentation .................................................................................... 6
2Safety notes ............................................................................................................................... 7
2.1 Preliminary information .................................................................................................. 7
2.2 General information ........................................................................................................ 7
2.3 Target group ................................................................................................................... 7
2.4 Designated use .............................................................................................................. 8
2.5 Transportation, storage .................................................................................................. 8
2.6 Installation ...................................................................................................................... 9
2.7 Electrical connection ...................................................................................................... 9
2.8 Protective separation ..................................................................................................... 9
2.9 Operation ..................................................................................................................... 10
3Type designations ................................................................................................................... 11
3.1 MOVIMOT® drive type designation ............................................................................... 11
3.2 MOVIMOT® inverter type designation .......................................................................... 12
3.3 Type designation of the design "mounted close to the motor" ..................................... 14
4Mechanical installation ........................................................................................................... 15
4.1 General information ...................................................................................................... 15
4.2 Tools required .............................................................................................................. 15
4.3 Installation requirements .............................................................................................. 15
4.4 Installation of MOVIMOT® gearmotor ........................................................................... 16
4.5 Mounting MOVIMOT® inverter close to the motor ........................................................ 17
4.6 Tightening torques ....................................................................................................... 18
5Electrical installation............................................................................................................... 20
5.1 General information ...................................................................................................... 20
5.2 Installation instructions ................................................................................................. 20
5.3 Connection of MOVIMOT® MM../AVSK (connection option A) ..................................... 26
5.4 Connection of MOVIMOT® MM../AZSK (connection option B) ..................................... 27
5.5 Connection of MOVIMOT® MM../AND3/AZSK (connection option C) .......................... 28
5.6 Connection of MOVIMOT® MM../AZZK (connection option D1/D2) ............................. 29
5.7 Connection of MOVIMOT® MM../AND3/AZZK (connection option D3/D4) ................... 30
5.8 Connection between MOVIMOT® and motor when mounted close to the motor ......... 31
5.9 PC/laptop connection ................................................................................................... 34
6Startup of MOVIMOT® with MLK30A in Easy mode .............................................................. 35
6.1 General information concerning startup ....................................................................... 35
6.2 Description of the control elements .............................................................................. 36
6.3 Description of the DIP switches S1 .............................................................................. 38
6.4 Description of DIP switches S2 .................................................................................... 43
6.5 Startup procedure ........................................................................................................ 46
6.6 Supplementary notes for installation close to the motor ............................................. 53
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Contents
Compact Operating Instructions – MOVIMOT® MM..D with AS-Interface
4
7Service...................................................................................................................................... 55
7.1 Status and error display ............................................................................................... 55
7.2 Error list ........................................................................................................................ 59
7.3 Unit replacement .......................................................................................................... 63
8Declaration of conformity ....................................................................................................... 65
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1
General information
Scope of this documentation
Compact Operating Instructions – MOVIMOT® MM..D with AS-Interface 5
1General information
1.1 Scope of this documentation
This documentation comprises the general safety notes and information regarding
MOVIMOT® MM..D with AS-Interface.
• Please note that this documentation does not replace the detailed operating in-
structions.
• Read the detailed operating instructions first before you start working with
MOVIMOT® MM..D.
• Observe the information, instructions and notes in the detailed operating instruc-
tions and the "AC Motors DR.71 – 315" operating instructions. This is essential for
fault-free operation of MOVIMOT® MM..D and fulfillment of any rights to claim un-
der guarantee.
• The enclosed CD or DVD contains PDF files of the additional operating instruc-
tions, as well as further MOVIMOT® MM..D documentation.
• All technical documentation from SEW-EURODRIVE is available for download in
PDF format from the SEW-EURODRIVE website: www.sew-eurodrive.com.
1.2 Structure of the safety notes
1.2.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety
notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent hazard Severe or fatal injuries.
WARNING Possible dangerous situation Severe or fatal injuries.
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its
environment.
INFORMATION Useful information or tip: Simplifies
handling of the drive system.
1.2.2 Structure of section-related safety notes
Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
This is the formal structure of a safety note for a specific section:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
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1General information
Other applicable documentation
Compact Operating Instructions – MOVIMOT® MM..D with AS-Interface
6
Meaning of the hazard symbols
The hazard symbols in the safety notes have the following meaning:
Hazard symbol Meaning
General hazard
Warning of dangerous electrical voltage
Warning of hot surfaces
Warning of risk of crushing
Warning of suspended load
Warning of automatic restart
1.2.3 Structure of embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
• SIGNAL WORD Type and source of hazard.
Possible consequence(s) if disregarded.
– Measure(s) to prevent the hazard.
1.3 Other applicable documentation
You must also observe the following publications.
• "MOVIMOT® gearmotors" catalog
• "DR.71 – 315 AC Motors" operating instructions
• Operating instructions for the gear unit (only for MOVIMOT® gearmotors)
You can download or order these publications on the Internet (http://
www.sew‑eurodrive.com under the heading "Documentation").
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2
Safety notes
Preliminary information
Compact Operating Instructions – MOVIMOT® MM..D with AS-Interface 7
2Safety notes
The following basic safety notes must be read carefully to prevent injury to persons
and damage to property. The user must ensure that the basic safety notes are read
and observed. Make sure that persons responsible for the plant and its operation, as
well as persons who work independently on the unit, have read through the operating
instructions carefully and understood them. If you are unclear about any of the infor-
mation in this documentation, or if you require further information, please contact
SEW-EURODRIVE.
2.1 Preliminary information
The following safety notes are primarily concerned with the use of MOVIMOT® drives.
If you use other SEW components, also refer to the safety notes for these particular
components in the corresponding documentation.
Please also observe the supplementary safety notes in the individual chapters of this
documentation.
2.2 General information
Never install or start up damaged products. In the event of damage, submit a com-
plaint to the shipping company immediately.
During operation, MOVIMOT® drives can have movable or rotating parts or hot surfa-
ces.
Removing covers without authorization, improper use as well as incorrect installation
or operation may result in severe injuries to persons or damage to machinery. Docu-
mentation must be referred to for further information.
2.3 Target group
Only skilled persons are authorized to install, startup or maintain the units or correct
unit errors (observing IEC 60364 and/or CENELEC HD 384 or DIN VDE 0100 and
IEC 60664 or DIN VDE 0110 as well as national accident prevention regulations).
In the context of these basic safety notes, qualified electricians are persons familiar
with the installation, assembly, startup, and operation of the product and who possess
the qualifications to perform the tasks required of them.
All persons involved in any other work, such as transportation, storage, operation and
waste disposal, must be trained appropriately.
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2Safety notes
Designated use
Compact Operating Instructions – MOVIMOT® MM..D with AS-Interface
8
2.4 Designated use
MOVIMOT® inverters are components intended for installation in electrical systems or
machines.
In case of installation in machines, startup of MOVIMOT® inverters (i.e. start of desig-
nated operation) is prohibited until it is determined that the machine meets the require-
ments stipulated in the Machinery Directive 2006/42/EC.
Startup (i.e. the start of designated use) is only permitted under observance of EMC
Directive 2004/108/EC.
MOVIMOT® inverters meet the requirements stipulated in the low voltage directive
2006/95/EC. The standards contained in the declaration of conformity are used for the
MOVIMOT® inverter.
Observe the technical data and information on the connection requirements as provi-
ded on the nameplate and in the documentation.
2.4.1 Safety functions
MOVIMOT® inverters must not be used to perform any safety functions unless these
are described and explicitly approved.
2.4.2 Hoist applications
MOVIMOT® inverters are suitable for lifting applications to a limited degree only, see
operating instructions, chapter "Additional function 9".
Do not use MOVIMOT® inverters as safety devices in lifting applications.
2.5 Transportation, storage
Observe the notes on transportation, storage and proper handling. Comply with the re-
quirements for climatic conditions stated in chapter "Technical data" of the operating
instructions. Tighten attached lifting eyes securely. They are designed to handle the
mass of the MOVIMOT® drive. Do not mount or apply any additional loads. Use suita-
ble, sufficiently rated handling equipment (e.g. rope guides) if required.
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2
Safety notes
Installation
Compact Operating Instructions – MOVIMOT® MM..D with AS-Interface 9
2.6 Installation
The units must be installed and cooled according to the regulations and specifications
contained in the corresponding documentation.
Protect the MOVIMOT® inverters from excessive strain.
The following applications are prohibited unless explicitly permitted:
• Use in potentially explosive areas.
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
• Use in non-stationary applications with strong mechanical oscillation and impact
loads; see operating instructions, chapter "Technical data".
2.7 Electrical connection
Observe the applicable national accident prevention regulations when working on live
MOVIMOT® inverters (e.g. BGV A3).
Perform electrical installation according to the relevant regulations (e.g. cable cross
sections, fusing, PE connection). For any additional information, refer to the applicable
documentation.
For notes on EMC compliant installation, such as shielding, grounding, arrangement of
filters and routing of lines, refer to chapter "Installation instructions". The manufacturer
of the system or machine is responsible for maintaining the limit values established by
EMC legislation.
Preventive measures and protection devices must comply with the regulations in force
(e.g. EN 60204-1 or EN 61800-5-1).
To ensure insulation, you must perform voltage checks on MOVIMOT® drives before
startup, in accordance with EN 61800-5-1:2007, chapter 5.2.3.2.
2.8 Protective separation
MOVIMOT® inverters meet all requirements for protective separation of power and
electronic connections in accordance with EN 61800-5-1. All connected circuits must
also satisfy the requirements for protective separation to ensure reliable separation.
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2Safety notes
Operation
Compact Operating Instructions – MOVIMOT® MM..D with AS-Interface
10
2.9 Operation
Systems with integrated MOVIMOT® inverters must be equipped with additional moni-
toring and protection devices, if necessary, according to the applicable safety guide-
lines, such as the law governing technical equipment, accident prevention regulations,
etc. Additional preventive measures may be required for applications with increased
hazard potential.
Do not touch live components and power connections immediately after separation of
the MOVIMOT® inverter from the supply voltage because there may still be some
charged capacitors. Wait for at least 1 minute after having switched off the supply volt-
age.
As soon as supply voltages are present at the MOVIMOT® inverter, the connection
box must be closed, i.e. the MOVIMOT® inverter and, if applicable, the connector of
the hybrid cable must be installed and connected with all four screws. The MOVIMOT®
drive only achieves the guaranteed IP degree of protection and resistance against vi-
brations and impacts when the MOVIMOT® inverter is securely screwed onto the con-
nection box with 4 screws. Operation with inverter installed but not fully screwed on
may significantly reduce the service life of the drive.
The fact that the operation LED and other display elements are no longer illuminated
does not indicate that the unit has been disconnected from the supply system.
Mechanical blocking or internal safety functions within the unit can cause the motor to
stop. Eliminating the cause of the problem or performing a reset may help to restart
the drive automatically. If this is not permitted for the driven machine for safety rea-
sons, disconnect the unit from the grid before correcting the error.
NOTICE! Danger of burns: The surface temperature of the MOVIMOT® drive and the
external options, e.g. the braking resistor heat sink, can exceed 60°C during opera-
tion.
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3
Type designations
MOVIMOT® drive type designation
Compact Operating Instructions – MOVIMOT® MM..D with AS-Interface 11
3Type designations
3.1 MOVIMOT® drive type designation
MOVIMOT®
drive type
designation
3.1.1 Nameplate
The following figure gives an example of a MOVIMOT® drive nameplate. The name-
plate is on the motor.
1 8 8 6 1 7 7 D E
V b r
I P
k g
r / m i nk W V
T h . K l .
H z
I M
i
A
N m
M a d e i n G e r m a n y
N m
H z 5 0 - 6 0
C T
M L
AMB
I n v e r t e r d u t y V P W M
k W H z
r / m i n
3 ~ I E C 6 0 0 3 4
R F 4 7 D R E 9 0 L 4 B E 2 / M M 1 5 / M O / A V S K
0 1 . 1 2 2 2 1 4 3 4 0 2 . 0 0 0 1 . 11
1 . 5 S 1
1 : 5
0 . 3 S 1
1 4 0 0 / 2 5
2 8 0 / 4 . 9
5 0
1 3
3 8 0 - 5 0 0
3 . 5
0 2
1 5 5 ( F )
56,73
580 M1
39.000
C L P 2 2 0 M i n e r . Ö l / 0 . 6 5 l BEM1
20
400 AC
5 4
76646 Bruchsal/Germany
[1]
18014400195306635
[1] Part number
3.1.2 Type designation
The following table shows an example of the type designation of the MOVIMOT® drive
RF47 DRE90L4BE2 /MM15/MO/AVSK:
RF Gear unit series
47 Gear unit size
DRE Motor series (DRS, DRE, DRP, DRN)
90L Motor size
JRotor C = copper rotor
J = LSPM rotor
4Motor pole count
BE2 Additional feature: motor (brake)
/
MM15 MOVIMOT® inverter
/
MO Additional feature: inverter1) (e.g. MLK30A)
/
AVSK Plug connector for AS-Interface
1) The nameplate only displays options installed at the factory.
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3Type designations
MOVIMOT® inverter type designation
Compact Operating Instructions – MOVIMOT® MM..D with AS-Interface
12
3.2 MOVIMOT® inverter type designation
MOVIMOT®
inverter
type
designation
3.2.1 Nameplate
The following figure gives an example of a MOVIMOT® inverter nameplate:
N2936
A ----1017Status: -- 15 10 16 08/14 829
Type : MM15D-503-00
P# : 18215033
Eingang / Input
U
f
I
T -30. . .+40°C
I3.5A AC 4A AC
f50...60Hz
D-76646 Bruchsal
MOVIMOT
Antriebsumrichter P-Motor 1.5kW / 2HP
Drive Inverter
Made in Germany 2...120Hz
3x0V. . .Uin
U =
=
=
=
=
=
=
3x380. . .500V AC
Ausgang / Output
S# : 1757110
[1]
18014400467409291
[1] Part number
3.2.2 Type designation
The following table shows an example of the type designation of the MOVIMOT® in-
verter MM15D-503-00:
MM Unit series MM = MOVIMOT®
15 Motor power 15 = 1.5 kW
DVersion D
-
50 Connection voltage 50 = AC 380 – 500 V
23 = AC 200 – 240 V
3Connection type 3 = 3-phase
-
00 Design 00 = Standard
The available designs can be found in the "MOVIMOT® gearmotors" catalog.
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3
Type designations
MOVIMOT® inverter type designation
Compact Operating Instructions – MOVIMOT® MM..D with AS-Interface 13
3.2.3 Unit identification
The unit identification [1] on the top of the MOVIMOT® inverter provides information
about the inverter type [2], inverter part number [3], unit power [4].
[2]
[4]
[3]
[1]
1 min
9007199712657547
3.2.4 AS-Interface option nameplate
The following figure shows an example of the nameplate of the AS-Interface option
MLK30A:
[2]
[3]
[1]
9007201609242891
[1] Connection type identification
[2] AS-Interface option – type designation
[3] Part number
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3Type designations
Type designation of the design "mounted close to the motor"
Compact Operating Instructions – MOVIMOT® MM..D with AS-Interface
14
3.3 Type designation of the design "mounted close to the motor"
3.3.1 Nameplate
The following figure shows an example of the MOVIMOT® inverter mounted close to
the motor with corresponding nameplate and type designation:
MM30D-503-00/0/P22A/RR4A/AVSK/APG4/MLK
U = 3x380. . .500V AC
01.1234567890.0001.14
0001ML
SO#:
Type:
Made in Germany
MOVIMOT
18014399652637451
3.3.2 Type designation
The following table shows the type designation for the MOVIMOT® inverter
MM30D-503-00/0/P22A/RR4A/AVSK/APG4/MLK with mounting close to the motor:
MM30D-503-00 MOVIMOT® inverter
/
0Connection type 0 = W
1 = m
/
P22A Adapter for mounting close to the motor
/
RR4A Connection box design
/
AVSK Plug connector option
/
APG4 Plug connector for connection to motor
/
MLK Additional feature: inverter1)
1) The nameplate only displays options installed at the factory.
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4
Mechanical installation
General information
Compact Operating Instructions – MOVIMOT® MM..D with AS-Interface 15
4Mechanical installation
4.1 General information
• Observe the general safety notes.
• Comply with all instructions referring to the technical data and the permissible con-
ditions where the unit is operated.
• Only use the provided attachment options when mounting the MOVIMOT® drive.
• Use only mounting and safety elements that fit into the bores, threads and counter-
sinks provided.
4.2 Tools required
• Set of wrenches
• Socket wrench, SW8 mm
• Torque wrench
• Screwdriver set
• Compensation elements (washers and spacing rings), if necessary
4.3 Installation requirements
Check that the following requirements are met before you start installing the unit:
• The data on the nameplate of the drive matches the voltage supply system.
• The drive is undamaged (no damage caused by transportation or storage)
• The ambient temperature corresponds to the specifications in chapter "Technical
data" of the operating instructions. Note that the temperature range of the gear unit
may also be restricted, see gear unit operating instructions.
• The MOVIMOT® drive must not be installed under the following harmful ambient
conditions:
– In potentially explosive atmospheres
– Oils
– Acids
– Gases
– Vapors
– Radiation
– etc.
• When the drive is installed in abrasive ambient conditions, protect the output end
oil seals against wear.
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4Mechanical installation
Installation of MOVIMOT® gearmotor
Compact Operating Instructions – MOVIMOT® MM..D with AS-Interface
16
4.4 Installation of MOVIMOT® gearmotor
Installation
of
MOVIMOT®
gearmotor
4.4.1 Installation tolerances
The following table shows the permitted tolerances of the shaft ends and flanges of
the MOVIMOT® drive.
Shaft end Flange
Diameter tolerance according to EN 50347
• ISO j6 with Ø ≤ 26 mm
• ISO k6 with Ø ≥ 38 mm up to ≤ 48 mm
• ISO m6 at Ø > 55 mm
• Centering bore in accordance with DIN
332, shape DR..
Centering shoulder tolerance in ac-
cordance with EN 50347
• ISO j6 with Ø ≤ 250 mm
• ISO h6 with Ø > 300 mm
4.4.2 Installing MOVIMOT®
NOTICE
Loss of guaranteed degree of protection if the MOVIMOT® inverter is installed incor-
rectly or not at all.
Damage to the MOVIMOT® inverter.
• When removing the MOVIMOT® inverter from the connection box, it must be pro-
tected from dust and moisture.
Observe the following notes and regulations for mounting the MOVIMOT® drive:
• Only install the MOVIMOT® drive on a level, low-vibration, and torsionally rigid sup-
port structure.
• Observe the permitted mounting position on the drive nameplate.
• Thoroughly remove any anti-corrosion agent from the shaft end. Use a commercial-
ly available solvent. Do not allow the solvent to penetrate the bearings and sealing
rings (damage to the material).
• Align the motor carefully to avoid placing any unacceptable strain on the motor
shafts. Observe the permitted overhung and axial loads specified in the
"MOVIMOT® gearmotors".
• Do not jolt or hammer the shaft end.
• Use an appropriate cover to prevent objects or fluids from entering motors in verti-
cal mounting positions.
• Ensure sufficient clearance around the unit to allow for adequate cooling air supply.
Ensure that exhaust air warmed by other devices cannot be drawn in.
• Balance components that were subsequently mounted to the shaft with a half key
(output shafts are balanced with a half key).
• The condensation drain holes are sealed with plastic plugs. Unplug them only if
necessary.
Open condensation drain holes are not permitted. If condensation drain holes are
open, higher degrees of protection no longer apply.
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4
Mechanical installation
Mounting MOVIMOT® inverter close to the motor
Compact Operating Instructions – MOVIMOT® MM..D with AS-Interface 17
4.4.3 Installation in damp locations or in the open
Observe the following notes for mounting the MOVIMOT® drive in damp areas or in
the open:
• Use suitable cable glands for the incoming cables. Use reducing adapters if neces-
sary.
• Coat the threads of the cable glands and screw plugs with sealing compound and
tighten them properly. Then coat the cable glands again.
• Seal the cable entry properly.
• Thoroughly clean the sealing surfaces of the MOVIMOT® inverter before re-assem-
bly.
• If the corrosion protection coating is damaged, restore the coating.
• Check whether the degree of protection specified on the nameplate is permitted in
the ambient conditions on site.
4.5 Mounting MOVIMOT® inverter close to the motor
Mounting
MOVIMOT®
inverter
close to the
motor
The following figure shows the mounting dimensions for mounting the MOVIMOT® in-
verter close to the motor:
A
B
M6
M6
9007199713018763
Size Type A B
1MM03D503-00 – MM15D-503-00
MM03D233-00 – MM07D-233-00 140 mm 65 mm
2/2L MM22D503-00 – MM40D-503-00
MM11D233-00 – MM22D-233-00 170 mm 65 mm
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4Mechanical installation
Tightening torques
Compact Operating Instructions – MOVIMOT® MM..D with AS-Interface
18
4.6 Tightening torques
4.6.1 MOVIMOT® inverter
Tighten the screws on the MOVIMOT® inverter using 3.0 Nm (27 lb.in) in diametrically
opposite sequence.
9007199713318923
4.6.2 Screw plugs
Tighten screw plugs of potentiometer f1 and connection X50 using 2.5 Nm (22 lb.in).
9007199713311371
4.6.3 Cable glands
Observe the manufacturer's specifications and the follow-
ing information for cable glands.
• Pay attention to the O-ring on the thread [1].
• The thread must be 5 – 8 mm long [2].
5 – 8 mm [2]
[1]
4.6.4 Screw plugs for cable entries
Tighten screw plugs with 2.5 Nm (22 lb.in).
322777611
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4
Mechanical installation
Tightening torques
Compact Operating Instructions – MOVIMOT® MM..D with AS-Interface 19
4.6.5 Modular connection box
For fastening the connection box on the mounting plate, tighten screws using 3.3 Nm
(29 lb.in).
322786187
4.6.6 Tightening torques for terminals
Use the following tightening torques for terminals during installation:
[3] [3][1] [2]
1143643275
[1] 0.8 – 1.5 Nm (7 – 13 lb.in)
[2] 1.2 – 1.6 Nm (11 – 14 lb.in)
[3] 2.0 – 2.4 Nm (18 – 21 lb.in)
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5Electrical installation
General information
Compact Operating Instructions – MOVIMOT® MM..D with AS-Interface
20
5Electrical installation
5.1 General information
Observe the following information on electrical installation:
• Observe the general safety notes.
• Comply with all instructions referring to the technical data and the permissible con-
ditions where the unit is operated.
• Use suitable screw fittings for the cables (use reducing adapters if necessary). With
connector plug variants, you must use a suitable mating connector.
• Seal open cable entries with screw plugs.
• Use protective caps to seal plug connectors not in use.
5.2 Installation instructions
5.2.1 Connecting power supply cables
•The nominal voltage and frequency of the MOVIMOT® inverter must correspond to
the data for the power supply system.
• Install safety features F11/F12/F13 for line fuses at the beginning of the power sup-
ply cable behind the supply bus junction, see chapter "Connection of MOVIMOT®
MM..AVSK".
The following safety features are permitted for F11/F12/F13:
– Fuses in utilization category gG
– Miniature circuit breakers with characteristic B or C
– Motor overload circuit breaker
Size the safety features according to the cable cross section.
• SEW‑EURODRIVE recommends using insulation monitors with pulse-code meas-
urement in voltage supply systems with a non-earthed star point (IT systems). Use
of such devices prevents the insulation monitor false tripping due to the earth ca-
pacitance of the inverter.
• Size the cable cross section according to the input current Imains for rated power
(see operating instructions, "Technical data" chapter).
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