SEW-Eurodrive MOVITRAC LTE-B User manual

Drive Technology \ Drive Automation \ System Integration \ Services
MOVITRAC
®
LTE-B
Communications Options
Operating Instructions
Edition 04/2008
16643615 / EN

SEW-EURODRIVE – Driving the world
Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [email protected]

Operating Instructions – MOVITRAC® LTE-B Communications Options 3
1 Important Notes................................................................................................. 4
1.1 Structure of the safety notes..................................................................... 4
1.2 Application environment............................................................................ 5
1.3 Waste disposal.......................................................................................... 5
2 Safety Notes ...................................................................................................... 6
2.1 Installation and startup..............................................................................6
2.2 Operation and servicing............................................................................6
3 Parameter Module............................................................................................. 7
3.1 Installation and Operation using a Windows PDA or Smartphone............ 8
4 Remote Keypad................................................................................................. 9
4.1 Safety notes.............................................................................................. 9
4.2 Scope of delivery ...................................................................................... 9
4.3 Conformity................................................................................................. 9
4.4 Electromagnetic compatibility (EMC)......................................................10
4.5 Mechanical installation............................................................................10
4.6 Electrical installation................................................................................12
4.7 System setup .......................................................................................... 13
4.8 User interface.......................................................................................... 14
4.9 Real-time operation................................................................................. 15
4.10 Easy startup............................................................................................16
4.11 Service and fault codes........................................................................... 18
5 Prefabricated Cables....................................................................................... 19
5.1 Prefabricated cables with RJ45 connectors on both ends......................19
5.2 Prefabricated cables with RJ45 connector on one end...........................19
6 Cable Splitter: 1 in and 2 out.......................................................................... 20
6.1 Communication interface ........................................................................ 21
7 SBus Terminating Connector......................................................................... 22
8 Fieldbus Connection....................................................................................... 23
8.1 Fieldbus gateways ..................................................................................23
9 Index................................................................................................................. 24
Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [email protected]

4Operating Instructions – MOVITRAC® LTE-B Communications Options
1Structure of the safety notes
Important Notes
Operating Instructions
1 Important Notes
1.1 Structure of the safety notes
The safety notes in these operating instructions are structured as follows:
Unless the information in the operating instructions is adhered to, it will be impossible to
ensure:
• Trouble-free operation
• Fulfillment of any rights to claim under guarantee
Consequently, read the operating instructions before you start working with the
product!
Symbol SIGNAL WORD
Nature and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to avoid the hazard.
Symbol Signal Word Meaning Consequences if
disregarded
Example:
General hazard
Specific hazard,
e.g. electric shock
HAZARD Imminent hazard Severe or fatal injuries
WARNING Possible hazardous situation Severe or fatal injuries
CAUTION Possible hazardous situation Minor injuries
STOP! Possible damage to property Damage to the drive system or its environ-
ment
NOTE Useful information or tip
Simplifies drive system handling
Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [email protected]

Operating Instructions – MOVITRAC® LTE-B Communications Options 5
1
Application environment
Important Notes
1.2 Application environment
The following applications are forbidden unless measures are expressly taken to make
them possible:
• Use in potentially explosive atmospheres
• Use in environments with harmful substances:
– Oils
–Acids
– Gases
– Vapors
–Dust
– Radiated interference
– Other harmful environments
• Use subject to mechanical vibration and shock loads in excess of the requirements
in EN 50178
• If the inverter performs safety functions which have to guarantee the protection of
machinery and people
1.3 Waste disposal
Please dispose of the following parts in accordance with the current regulations:
• Electronics scrap (printed-circuit boards)
• Plastic (housing)
• Sheet metal
• Copper
Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [email protected]

6Operating Instructions – MOVITRAC® LTE-B Communications Options
2Installation and startup
Safety Notes
2 Safety Notes
2.1 Installation and startup
•Never install or start up damaged products. In the event of damage please submit
a complaint to the transport company immediately.
•Installation, startup and service work on the unit can only be carried out by
trained personnel. The personnel must be trained in the relevant aspects of
accident prevention and must comply with the regulations in force (e.g. EN 60204,
VBG 4, DIN VDE 0100/0113/0160).
• Follow the specific instructions during installation and startup!
• Make sure that preventive measures and protection devices correspond to the
applicable regulations (e.g. EN 60204 or EN 50178).
Grounding the unit is a necessary protective measure.
Overcurrent protection devices are a necessary protective measure.
•The unit meets all requirements for reliable isolation of power and electronics
connections in accordance with UL508. All connected circuits must also satisfy
the requirements for reliable isolation so as to guarantee reliable isolation.
• Take suitable measures to ensure that the connected motor does not start up
automatically when the inverter is switched on. To do this, connect binary inputs
DI01 through DI03 to GND.
2.2 Operation and servicing
WARNING
Dangerous voltages are present in the output terminals and the cables and motor
terminals connected to them when the unit is switched on.
The unit is not necessarily deenergized when the LEDs and the 7-segment display
are off. Dangerous voltages may also be present when the unit is inhibited and the
motor at a standstill.
High voltages are also present in the terminals and within the drive for up to 10 min-
utes after the electrical supply has been disconnected.
Severe or fatal injuries from electric shock.
• Disconnect and isolate the MOVITRAC® LTE-B from the electrical supply at least
10 minutes before commencing any work on it.
WARNING
Safety functions inside the unit or a mechanical blockage may cause the motor to
stop. The removal of the source of the malfunction or a reset can result in an
automatic restart of the drive.
Severe or fatal injuries.
•Disconnect the unit from the supply system before correcting the fault.
Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [email protected]

Operating Instructions – MOVITRAC® LTE-B Communications Options 7
3
Operation and servicing
Parameter Module
3 Parameter Module
• Functionality
– Storing data from the inverter in the parameter module
– Loading data back from the parameter module into the inverter
– Providing an infrared interface for communication between Windows PDA /
Smartphone and MOVITRAC® LTE-B.
• Supported unit types
–MOVITRAC
® LTE-B.
Type Part number
LTBP-B 1821 8199
11932AXX
Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [email protected]

8Operating Instructions – MOVITRAC® LTE-B Communications Options
3Installation and Operation using a Windows PDA or Smartphone
Parameter Module
3.1 Installation and Operation using a Windows PDA or Smartphone
• Download the appropriate LT-Shell software from the SEW-EURODRIVE Website.
• Insert the parameter module into the drive.
• Align the infra-red connectivity from the parameter module with your Windows PDA
or Smartphone.
• Run the software to communicate from the MOVITRAC® LTE-B to the PDA.
63994AXX
[1] Infrared communications capability provides remote control convenience for programming with
LT-shell PDA or LT-shell SP software.
[2] Status LED
• LED on = power on
• Flashing LED = active data transfer
[3] Copies parameters from the MOVITRAC® LTE-B to the module.
[4] Copies parameters from the module to the MOVITRAC® LTE-B.
[5] Insert the module into the RJ45 slot on the front of the MOVITRAC® LTE-B.
[1] [3] [4]
[5]
[2]
Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [email protected]

Operating Instructions – MOVITRAC® LTE-B Communications Options 9
4
Safety notes
Remote Keypad
4 Remote Keypad
The remote keypad is designed to control the operation of the MOVITRAC® LTE-B units.
4.1 Safety notes
The level of integrity offered by the remote keypad / MOVITRAC® LTE-B control func-
tions, for example stop / start, forward / reverse and maximum speed, is not sufficient
for use in safety-critical applications without independent means of protection.
All applications where malfunction could cause injury or loss of life must be subject to a
risk assessment and further protection provided where needed.
Within the European Union, all machinery in which this product is used must comply with
Directive 98/37/EC, Safety of Machinery. In particular, the electrical equipment should
comply with EN 60204-1.
4.2 Scope of delivery
• Remote keypad
• Self-adhesive seal
• 3 m long cable (to be plugged into the RJ45 connector on the MOVITRAC® LTE-B
unit)
The maximum cable length between the keypad and the drive is 25 m for unshielded
cable and 100 m for shielded cable.
4.3 Conformity
• CE-marked for Low Voltage Directive
• EN 61000-4 EMC Generic Emissions Standard, Industrial Level
• EN 61000-2 EMC Generic Immunity Standard, Industrial Level
• Enclosure ingress protection, EN 60529, NEMA 250
• Flammability rating according to UL 94
Type Part number
LT BG-B 1821 8202
60201AXX
Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [email protected]

10 Operating Instructions – MOVITRAC® LTE-B Communications Options
4Electromagnetic compatibility (EMC)
Remote Keypad
4.4 Electromagnetic compatibility (EMC)
MOVITRAC® LTE-B is designed to high standards of EMC. EMC data is provided in a
separate EMC Data Sheet, available on request. Under extreme conditions, the product
might cause or suffer disturbance due to electromagnetic interaction with other equip-
ment. It is the responsibility of the installer to ensure that the equipment or system into
which the product is incorporated complies with the EMC legislation of the country of
use. Within the European Union, equipment into which this product is incorporated must
comply with 2004/108/EC, Electromagnetic Compatibility. When installed as recom-
mended in this document, the radiated emissions levels of all MOVITRAC® LTE-B units
are less than those defined in the Generic radiated emissions standard EN 61000-6-4.
The conducted emission levels are less than those defined in the Generic radiated emis-
sions standard EN 61000-6-4 (class A) for the specified motor cable lengths.
4.5 Mechanical installation
• Carefully inspect the remote keypad prior to installation to ensure it is undamaged.
• Store the remote keypad in its box until required. Storage should be clean and dry
and within the ambient temperature range –40 °C to +60 °C.
• Install the remote keypad on a flat, vertical, flame-resistant, vibration-free surface.
This should be according to EN 60529 if specific Ingress Protection ratings are
required.
• Do not place flammable material close to the remote keypad.
• The entry of conductive or flammable foreign bodies should be prevented.
• The maximum operational ambient temperature is 50 °C and the minimum is 0 °C.
• Relative humidity must be less than 95 % (non-condensing).
WARNING
Danger of electrical shock. High voltages are present in the terminals and in within the
drive for up to 10 minutes after the electrical supply has been disconnected.
Severe or fatal injuries.
•Disconnect and isolate the MOVITRAC® LTE-B from the electrical supply at least
10 minutes before commencing any work on it or installing the remote keypad.
Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [email protected]