SEW-Eurodrive CBG01A User manual

*27786862_0723*
Drive Technology \ Drive Automation \ System Integration \ Services
Manual
CBG01A Keypad
Edition 07/2023 27786862/EN

SEW-EURODRIVE—Driving the world

Table of Contents
Manual – CBG01A Keypad 3
Table of Contents
1 General information.................................................................................................................. 6
1.1 About this documentation ...............................................................................................6
1.2 Structure of the safety notes ...........................................................................................6
1.2.1 Meaning of signal words ................................................................................ 6
1.2.2 Structure of section-related safety notes........................................................ 6
1.2.3 Meaning of the hazard symbols ..................................................................... 6
1.2.4 Structure of embedded safety notes .............................................................. 7
1.3 Decimal separator in numerical values ...........................................................................7
1.4 Rights to claim under limited warranty ............................................................................7
1.5 Product names and trademarks......................................................................................7
1.5.1 Trademark of Beckhoff Automation GmbH .................................................... 7
1.6 Recycling, reprocessing, reuse.......................................................................................7
1.7 Copyright notice ..............................................................................................................8
2 Safety notes .............................................................................................................................. 9
2.1 Preliminary information ...................................................................................................9
2.2 Duties of the user............................................................................................................9
2.3 Target group .................................................................................................................10
3 Overview.................................................................................................................................. 11
3.1 Range of functions ........................................................................................................11
3.2 Compatibility .................................................................................................................11
3.3 Device structure ............................................................................................................12
3.4 Nameplate.....................................................................................................................13
3.5 Technical data...............................................................................................................13
3.6 Character set ................................................................................................................13
4 Basics ...................................................................................................................................... 14
4.1 Installation.....................................................................................................................14
4.1.1 Attaching the keypad.................................................................................... 14
4.1.2 Removing the keypad .................................................................................. 15
4.2 Navigating in the main menu ........................................................................................16
4.3 Entering multi-digit numbers .........................................................................................16
5 Main menu level...................................................................................................................... 17
5.1 Inverter status, FCB number, fault number...................................................................18
5.2 Actual speed in min-1....................................................................................................18
5.3 Actual current in A.........................................................................................................18
5.4 DC link voltage in V.......................................................................................................18
5.5 Fixed setpoints – acceleration 1, 2 ...............................................................................19
5.6 Fixed setpoints – deceleration 1, 2 ...............................................................................21
5.7 Maximum speed in min-1 ..............................................................................................23
5.8 Fixed setpoints – speed in min-1 ..................................................................................24
5.9 Parameters ...................................................................................................................26
5.10 Startup ..........................................................................................................................27
5.11 Data management ........................................................................................................29
5.12 Manual operation ..........................................................................................................30
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Table of Contents
Manual – CBG01A Keypad
4
5.12.1 With direct speed assumption ...................................................................... 30
5.12.2 With previous speed input............................................................................ 30
6 Access to parameters via index............................................................................................ 31
6.1 Change the value using the menu item "Parameters"(→226)..................................31
6.1.1 Finding and converting the value in MOVISUITE®....................................... 31
6.1.2 Find and convert the value in the parameter list .......................................... 32
6.1.3 Changing the values .................................................................................... 33
6.2 Bit pointer......................................................................................................................34
7 Important parameters............................................................................................................. 35
7.1 Setpoints – fixed setpoints – basic settings ..................................................................35
7.2 Setpoints – setpoint connection ....................................................................................36
7.3 Setpoints – profile value connection .............................................................................36
7.4 Device properties – basic setting ..................................................................................37
7.5 Device properties – device data....................................................................................37
7.6 Diagnostics – process values – output stage................................................................37
7.7 Display values (filtered values) .....................................................................................37
7.8 Setting options for drive trains 1 and 2 .........................................................................38
7.9 Drive functions – FCB 05 speed control – setpoint stop function .................................40
7.10 Drive functions – FCB 05 speed control – stop functions .............................................40
7.11 Drive functions – FCB 05 speed control – minimum speed ..........................................40
7.12 Drive functions – FCB 05 speed control – skip function of the speed resonance.........41
7.13 Monitoring functions – Control functions.......................................................................41
7.14 Monitoring functions – limit values ................................................................................41
7.15 Inputs/outputs – basic device – digital inputs DI01 – DI06 .........................................42
7.15.1 Setting options for digital inputs DI01–DI06 (selection) ........................... 42
7.16 Inputs/outputs – basic unit – DOR relay ......................................................................43
7.17 Inputs/outputs – basic unit – configurable digital inputs/digital outputs DIO 01 and DIO
02 ..................................................................................................................................44
7.18 Status digital inputs DI – display value .........................................................................44
7.19 Status of configurable digital inputs/outputs DIO – display value .................................46
7.20 Inputs/outputs – basic unit – analog input AI01 ...........................................................46
7.21 Inputs/outputs – basic unit – configurable analog input/output AIO 01.........................47
7.22 Setpoints – fixed setpoints – status ..............................................................................48
7.23 CBG01A – information ..................................................................................................48
8 Displays................................................................................................................................... 49
8.1 Display during boot process..........................................................................................49
8.2 Displays in normal operation.........................................................................................49
8.3 Displays of different device states ................................................................................51
8.4 Displays during initialization processes ........................................................................52
8.5 Error display..................................................................................................................52
8.5.1 Inverter fault ................................................................................................. 53
8.5.2 Return codes of the application.................................................................... 53
8.5.3 Keypad connection error .............................................................................. 54
8.5.4 Data stream connection error....................................................................... 54
8.5.5 AppService error (access error to parameter).............................................. 55
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Table of Contents
Manual – CBG01A Keypad 5
8.5.6 Messages..................................................................................................... 55
Index ........................................................................................................................................ 56
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1General information
About this documentation
Manual – CBG01A Keypad
6
1 General information
1.1 About this documentation
The documentation at hand is the original.
This documentation is an integral part of the product. The documentation is intended
for all employees who perform work on the product.
Make sure this documentation is accessible and legible. Ensure that persons respon-
sible for the systems and their operation as well as persons who work on the product
independently have read through the documentation carefully and understood it. If you
are unclear about any of the information in this documentation or if you require further
information, contact SEW‑EURODRIVE.
1.2 Structure of the safety notes
1.2.1 Meaning of signal words
The following table shows the graduation and meaning of the signal words in the
warnings:
Signal word Meaning Consequences if not observed
DANGER Imminent danger Death or severe injuries
WARNING Possible dangerous situation Death or severe injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envi-
ronment
INFORMATION Useful information or tip: Simplifies
handling of the product.
1.2.2 Structure of section-related safety notes
Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
This is the formal structure of a safety note for a specific section:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
1.2.3 Meaning of the hazard symbols
The hazard symbols in the safety notes have the following meaning:
Hazard symbol Meaning
General hazard
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1
General information
Decimal separator in numerical values
Manual – CBG01A Keypad 7
Hazard symbol Meaning
Warning of automatic restart
1.2.4 Structure of embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous step.
This is the formal structure of an embedded safety note:
 SIGNAL WORD! Type and source of danger. Possible consequence(s) if disre-
garded. Measure(s) to prevent danger.
1.3 Decimal separator in numerical values
In this document, a period is used to indicate the decimal separator.
Example: 30.5kg
1.4 Rights to claim under limited warranty
Read the information in this documentation. This is essential for fault-free operation
and fulfillment of any rights to claim under limited warranty. Read the documentation
before you start working with the product.
1.5 Product names and trademarks
The product names mentioned in this documentation are trademarks or registered
trademarks of the respective titleholders.
1.5.1 Trademark of Beckhoff Automation GmbH
EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff
Automation GmbH, Germany.
1.6 Recycling, reprocessing, reuse
SEW‑EURODRIVE GmbH & Co KG strives to use as few new natural resources as
possible in the production of its products. An important aspect of this is the circular
economy with the recycling of materials as well as the inspection and/or reprocessing
of returned components and their reuse in new products. SEW‑EURODRIVE GmbH &
Co KG only uses these processes if the resulting materials and components are of the
same quality as new parts.
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1General information
Copyright notice
Manual – CBG01A Keypad
8
1.7 Copyright notice
©2023SEW‑EURODRIVE. All rights reserved. Copyright law prohibits the unautho-
rized reproduction, modification, distribution and use of this document – in whole or in
part.
27786862/EN – 07/2023

2
Safety notes
Preliminary information
Manual – CBG01A Keypad 9
2 Safety notes
2.1 Preliminary information
The following general safety notes serve the purpose of preventing injury to persons
and damage to property. They primarily apply to the use of products described in this
documentation. If you use additional components, also observe the relevant warning
and safety notes.
2.2 Duties of the user
As the user, you must ensure that the basic safety notes are observed and complied
with. Make sure that persons responsible for the machinery and its operation as well
as persons who work on the device independently have read through the documenta-
tion carefully and understood it.
As the user, you must ensure that all of the work listed in the following is carried out
only by qualified specialists:
• Setup and installation
• Installation and connection
• Startup
• Maintenance and repairs
• Shutdown
• Disassembly
Ensure that the persons who work on the product pay attention to the following regula-
tions, conditions, documentation, and information:
• The national and regional regulations governing safety and the prevention of acci-
dents
• The warning and safety signs on the product
• All other associated project planning documents, installation and startup instruc-
tions, as well as wiring diagrams
• Do not assemble, install or operate damaged products
• All system-specific specifications and regulations
Ensure that systems in which the product is installed are equipped with additional
monitoring and protection devices. Observe the applicable safety regulations and leg-
islation governing technical work equipment and accident prevention regulations.
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2Safety notes
Target group
Manual – CBG01A Keypad
10
2.3 Target group
Specialist for me-
chanical work
Any mechanical work may be performed only by adequately qualified specialists. Spe-
cialists in the context of this documentation are persons who are familiar with the
design, mechanical installation, troubleshooting, and maintenance of the product, and
who possess the following qualifications:
• Qualifications in the field of mechanics in accordance with the national regulations
• Familiarity with this documentation
Specialist for elec-
trotechnical work
Any electrotechnical work may be performed only by electrically skilled persons with a
suitable education. Electrically skilled persons in the context of this documentation are
persons who are familiar with electrical installation, startup, troubleshooting, and main-
tenance of the product, and who possess the following qualifications:
• Qualifications in the field of electrical engineering in accordance with the national
regulations
• Familiarity with this documentation
Additional qualifi-
cations
In addition to that, these persons must be familiar with the valid safety regulations and
laws, as well as with the requirements of the standards, directives, and laws specified
in this documentation.
The persons must have the express authorization of the company to operate, pro-
gram, parameterize, label, and ground devices, systems, and circuits in accordance
with the standards of safety technology.
Instructed persons All work in the areas of transport, storage, installation, operation and waste disposal
may only be carried out by persons who are trained and instructed appropriately.
These instructions must enable the persons to carry out the required activities and
work steps safely and in accordance with regulations.
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3
Overview
Range of functions
Manual – CBG01A Keypad 11
3 Overview
3.1 Range of functions
INFORMATION
The range of functions of the keypad depends on the firmware version. Note that the
firmware cannot be updated.
This document describes firmware version 3.10.
Function Firmware version
1.00 1.01 2.00 3.10
Support of MOVITRAC® advanced ✓ ✓ ✓ ✓
Support of MOVITRAC® basic – – – ✓
Startup of asynchronous motors ✓ ✓ ✓ ✓
Startup of synchronous motors – – – –
Brake startup – – ✓ ✓
Encoder startup – – – –
Startup of motor sensor TF/TH – – – ✓
Quick access via pictograms ✓ ✓ ✓ ✓
Access to parameters via index ✓ ✓ ✓ ✓
Save and copy the parameter set ✓1) ✓ ✓ ✓
Number of data copies that can be saved 1 1 1 1
Manual operation ✓ ✓ ✓ ✓
Displays status, faults and operating states ✓ ✓ ✓ ✓
Acknowledge fault ✓ ✓ ✓ ✓
FW display of the CBG – – ✓ ✓
1) Without subcomponents
3.2 Compatibility
The keypad is compatible with the following inverters:
Inverter Design Usable drive trains
MOVITRAC® basic – DT1
MOVITRAC® advanced
PROFINET DT1 and DT2
EtherNet/IP™ DT1 and DT2
ModbusTCP DT1 and DT2
EtherCAT®/SBusPLUS DT1 and DT2
EtherCAT®/CiA402 DT1
POWERLINK/CiA402 DT1
Binary device DT1 and DT2
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3Overview
Device structure
Manual – CBG01A Keypad
12
3.3 Device structure
The following figure shows the keypad with its operating and display elements:
[1]
[3]
[4]
[2]
[6]
[5]
37260628619
[1] Unlatch button
[2] 7-segment display(→213)
[3] Pictograms(→217)
[4] Program display (lights up red when a MOVIKIT® software module or a Data Flex-
ibility program is loaded)
[5] Keys for manual mode(→230)
[6] Navigation keys(→216)
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3
Overview
Nameplate
Manual – CBG01A Keypad 13
3.4 Nameplate
You can find the nameplate on the back of the keypad. It contains the following infor-
mation:
Typ
P#
S#
CBG01A
28269993 .xxxx .yyyy
1205395010
30/21
1234
Typ
P#
S#
L#
CBG01A
28269993 .0101 .1000
1205395010
30/2021 512
[2]
[1]
[4]
[3]
[6]
[5]
[2]
[1]
[4]
[3]
[6]
[5]
18014435770942731
[1] Type designation
[2] Part number
[3] Serial number
[4] Date of manufacture (calendar week/year)
[5] Firmware version (xxxx = firmware xx.xx)
[6] Hardware version
3.5 Technical data
• Power consumption: 0.25W
• Display type: 5-digit, 7-segment display
• Dimensions (H×W×D): 100×45×19mm
• Part number: 28269993
3.6 Character set
The 7-segment display is used to enter and output status and values. The following
figure provides an overview of the possible characters and how they are displayed.
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z
ASCI
7-segment display
a b c d e f g h i j k l m n o p q r s t u v w x y z
ASCI
7-segment display
0 1 2 3 4 5 6 7 8 9 + -
ASCI
7-segment display
9007236544433291
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4Basics
Installation
Manual – CBG01A Keypad
14
4 Basics
4.1 Installation
4.1.1 Attaching the keypad
The keypad is attached to the front of the inverter at slotX33. Proceed as follows:
üNo CDM11A diagnostic module is attached.
1. Place the keypad in the recess on the front. Make sure that the retaining lugs are
seated in the recesses on the inverter.
2. Push the top of the keypad toward the inverter until it audibly clicks into place.
ðWhile the connection is established, the 7-segment display shows "MOVI C". As
soon as the connection to the inverter is established, its status is displayed.
1
2
37481959947
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4
Basics
Installation
Manual – CBG01A Keypad 15
4.1.2 Removing the keypad
1. Press and hold the unlatch button of the keypad downwards.
2. Tilt the top of the keypad forward.
3. Remove the keypad from the recess on the front.
1
2
39526688651
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4Basics
Navigating in the main menu
Manual – CBG01A Keypad
16
4.2 Navigating in the main menu
The main menu items are displayed on the keypad in 2 rows via 12 pictograms. Use
the navigation keys to navigate freely in the menu. The currently selected main menu
item lights up red.
37402418443
Navigation keys
Pushbutton Function Example
Arrow key left Return to the previous
main menu item →
Arrow key right Go to the next main menu
item →
Arrow key up Change row
→
Arrow key down
→
OK button Open the main menu item –
ESC button Exit the main menu item –
4.3 Entering multi-digit numbers
Proceed as follows to select a specific digit for multi-digit numbers:
1. Use the "left" and "right" arrow keys to select the position to be changed.
ðThe digit flashes
2. Then change the value of the position using the "up" and "down" arrow keys.
3. Press the OK button.
27786862/EN – 07/2023

5
Main menu level
Manual – CBG01A Keypad 17
5 Main menu level
The pictograms of the keypad show you which main menu item you are in.
Pictogram see page Display Function
(→218) Dynamic Display value
(→218) Dynamic Display value
(→218) Dynamic Display value
(→218) Dynamic Display value
(→219) Setting
(→221) Setting
(→223) Setting
(→224) Setting
(→226) Setting
(→227) Setting
(→229) Setting
(→230) Setting
27786862/EN – 07/2023

5Main menu level
Inverter status, FCB number, fault number
Manual – CBG01A Keypad
18
5.1 Inverter status, FCB number, fault number
This menu item shows the current inverter status, the FCB number or an error mes-
sage. In addition to the status, the keypad displays a short plain text. The display
switches between the two displays every 2seconds, but the meaning is the same. For
an explanation of the various display texts, refer to chapter "Displays"(→249).
5.2 Actual speed in min-1
Actual
speed in
min-1
Index 8383.47
This menu item shows the current motor speed in min-1.
5.3 Actual current in A
Index 8383.128
This menu item shows the current apparent output current with two decimals positions
in amperes.
5.4 DC link voltage in V
Index 8383.160
This menu item shows the current DC link voltage in V.
27786862/EN – 07/2023

5
Main menu level
Fixed setpoints – acceleration 1, 2
Manual – CBG01A Keypad 19
5.5 Fixed setpoints – acceleration 1, 2
This menu item offers the following setting options:
• Application limit–acceleration DT1 and DT2
• Fixed setpoint–acceleration 1 and 2 DT1
• Fixed setpoint–acceleration 1 and 2 DT2
INFORMATION
In the factory setting, only the application limits are effective. For the fixed setpoints
to take effect, you must change the parameter Maximum acceleration – source (index
8377.21) to the value 1F20A2 hex (fixed setpoints acceleration). For information on
changing the parameter, refer to chapter "Access to parameters via in-
dex"(→231).
The values can be specified with a maximum of 8 integer places and 2 decimal
places in the system unit min-1.
7-segment display Parameters Index
Application limit – acceleration DT1 8357.12
Fixed setpoint – acceleration1 DT1 8354.40
Fixed setpoint – acceleration2 DT1 8354.42
Application limit – acceleration1 DT2 8358.12
Fixed setpoint – acceleration1 DT2 8354.41
Fixed setpoint – acceleration2 DT2 8354.43
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5Main menu level
Fixed setpoints – acceleration 1, 2
Manual – CBG01A Keypad
20
OK
ESC
ESC
ESC
ESC
OK
OK
ESC
ESC
OK
OK
OK
ESC
ESC
OK
OK
OK
ESC
ESC
OK
OK
OK
ESC
ESC
OK
ESC
OK
OK
ESC
ESC
OK
ESC
OK
OK
ESC
ESC
OK
"Setting fixed setpoints for acceleration" sequence
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