SEW-Eurodrive GBG10 A Series Operating instructions

*23569654_0717*
Drive Technology \ Drive Automation \ System Integration \ Services
Addendum to the Operating
Instructions
Keypad
GBG10..A..
Edition 07/2017 23569654/EN

SEW-EURODRIVE—Driving the world

Table of contents
Addendum to the Operating Instructions – GBG10..A.. 3
Table of contents
1 General information.................................................................................................................. 4
1.1 About this documentation ...............................................................................................4
1.2 Structure of the safety notes ...........................................................................................4
1.3 Rights to claim under limited warranty ............................................................................6
1.4 Exclusion of liability.........................................................................................................6
1.5 Product names and trademarks......................................................................................6
1.6 Copyright notice ..............................................................................................................6
1.7 Other applicable documentation .....................................................................................6
2 Device structure ....................................................................................................................... 7
2.1 GBG10..A keypad ...........................................................................................................7
2.2 Type designation.............................................................................................................9
3 Electrical installation.............................................................................................................. 10
3.1 Connecting the GBG10..A keypad................................................................................10
4 Startup ..................................................................................................................................... 11
4.1 Startup notes.................................................................................................................11
4.2 Activating local mode with DSC and SNI units .............................................................12
4.3 Activating local mode using DAC units .........................................................................13
4.4 Setting the speed setpoints...........................................................................................13
5 Operation................................................................................................................................. 14
5.1 Operating notes ............................................................................................................14
5.2 Control elements...........................................................................................................14
5.3 Local mode depending on switch position ....................................................................15
6 Technical data......................................................................................................................... 16
6.1 GBG10..A......................................................................................................................16
6.2 Dimension drawing for GBG10..A.................................................................................16
23569654/EN – 07/2017

1General information
About this documentation
Addendum to the Operating Instructions – GBG10..A..
4
1 General information
1.1 About this documentation
The current version of the documentation is the original.
This documentation is an integral part of the product. The documentation is written for
all employees who assemble, install, start up, and service this product.
Make sure this documentation is accessible and legible. Ensure that persons respons-
ible for the machinery and its operation as well as persons who work on the product
independently have read through the documentation carefully and understood it. If you
are unclear about any of the information in this documentation or require further in-
formation, contact SEW‑EURODRIVE.
1.2 Structure of the safety notes
1.2.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety
notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent hazard Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envir-
onment
INFORMATION Useful information or tip: Simplifies
handling of the product.
1.2.2 Structure of section-related safety notes
Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
This is the formal structure of a safety note for a specific section:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
Meaning of the hazard symbols
The hazard symbols in the safety notes have the following meaning:
Hazard symbol Meaning
General hazard
23569654/EN – 07/2017

1
General information
Structure of the safety notes
Addendum to the Operating Instructions – GBG10..A.. 5
Hazard symbol Meaning
Warning of dangerous electrical voltage
Warning of hot surfaces
Warning of risk of crushing
Warning of suspended load
Warning of automatic restart
1.2.3 Structure of embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
 SIGNAL WORD Type and source of hazard. Possible consequence(s) if disreg-
arded. Measure(s) to prevent the hazard.
23569654/EN – 07/2017

1General information
Rights to claim under limited warranty
Addendum to the Operating Instructions – GBG10..A..
6
1.3 Rights to claim under limited warranty
Read the information in this documentation. This is essential for fault-free operation
and fulfillment of any rights to claim under limited warranty. Read the documentation
before you start working with the product.
1.4 Exclusion of liability
Read the information in this documentation, otherwise safe operation is impossible.
You must comply with the information contained in this documentation to achieve the
specified product characteristics and performance features. SEW‑EURODRIVE as-
sumes no liability for injury to persons or damage to equipment or property resulting
from non-observance of these operating instructions. In such cases,
SEW‑EURODRIVE assumes no liability for defects.
1.5 Product names and trademarks
The brands and product names in this documentation are trademarks or registered
trademarks of their respective titleholders.
1.6 Copyright notice
©2017SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica-
tion, distribution or any other use of the whole or any part of this documentation is
strictly prohibited.
1.7 Other applicable documentation
Also observe the following documents:
• Operating instructions of the connected MOVIGEAR® and/or DRC.. drive units,
such as:
"MOVIGEAR®DAC" operating instructions
"MOVIGEAR®DSC" operating instructions
"MOVIGEAR®SNI" operating instructions
"DRC.-...-DAC" operating instructions
"DRC.-...-DSC" operating instructions
"DRC.-...-SNI" operating instructions
23569654/EN – 07/2017

2
Device structure
GBG10..A keypad
Addendum to the Operating Instructions – GBG10..A.. 7
2 Device structure
2.1 GBG10..A keypad
The GBG10..A keypad is intended for manual binary control of the connected
MOVIGEAR® or DRC.. drive unit in local operation.
Following an example of keypad GBG10-11A-00:
MODE
AUTO
MODE
LOCAL
SPEED
f1
SPEED
f2
BRAKE
AUTO
BRAKE
MANUAL
MOVIGEAR(R)/DRC CONTROLLBOX (SNI/DSC/DAC)
RESET
STOP/RESET
CW CCW
[2]
[3]
[1]
20736929419
[1] M23 plug connector
[2] Connection cable 1m
[3] Plastic housing with switches and reset button
Binary control via terminals is implemented in the firmware of the drive unit and allows
for specifying speeds in both directions of rotation with 2speed setpoints.
23569654/EN – 07/2017

2Device structure
GBG10..A keypad
Addendum to the Operating Instructions – GBG10..A..
8
2.1.1 Functions of the GBG10..A keypad
The GBG10..A keypad has the following functions:
• Changeover between automatic mode (bus control) and local mode
• Enable CW
• Enable CCW
• Stop (no enable)
• Changeover between speed setpoint f1/f2
• Reset of drive faults
• Brake release or DynaStop® deactivation without drive enable
2.1.2 Requirements
For connecting the keypad to the drive unit, the drive unit must be equipped with the
following plug connector:
• X5131 (SNI or DSC designs)
• X5132 (DAC designs)
To operate the drive unit in local mode with a controller of SEW‑EURODRIVE (e. g.
MOVIFIT®FDC), the following application software must be installed on the controller:
•ApplicationConfigurator (CCU) from version 170.100
or
•MultiMotion (freely programmable) from version.170.100
2.1.3 Design
The GBG10..A keypad is available in the following designs:
Device Type designation Part number
Keypad with connection cable (1m) GBG10-11A-00 13575848
23569654/EN – 07/2017

2
Device structure
Type designation
Addendum to the Operating Instructions – GBG10..A.. 9
2.2 Type designation
2.2.1 Nameplate
SERVICE
24h Service Hotline
0800 SEWHELP
0800 7394357
Made in Germany
D-76646 Bruchsal
Typ :
Function :
Part number:
Serial number
:
GBG 10-11A-00
Local Operation for MOVIGEAR / DRC..
®
13575848
2015-1000001
Supply voltage:
Rated current:
Maximum current:
Protection type:
Temperature:
24 V/DC
40 mA
60 mA
IP20
-25..+60°C
20738431115
2.2.2 Type designation
The following table shows the type designation of the GBG10‑11A‑00 keypad:
G Device family G = MOVIGEAR®/DRC accessories
Size Device type GB = Keypad
1 Communication 1 = Binary control (terminals)
0 Housing variant 0 = Hand-held housing
—
11 Series 11 = Standard
A Version A
—
0 Design 0 = Series
0 Language 0 = English
23569654/EN – 07/2017

3Electrical installation
Connecting the GBG10..A keypad
Addendum to the Operating Instructions – GBG10..A..
10
3 Electrical installation
3.1 Connecting the GBG10..A keypad
WARNING
Risk of crushing if the drive unit starts up unexpectedly when connecting the
CBG10..A keypad with switch position "CW" or "CCW".
Severe or fatal injuries.
• Before connecting the keypad to the drive unit, set the "MODE" switch to "AUTO"
position and the rotary switch to "STOP" position.
NOTICE
Damage due to permanent connection of keypad and drive unit. The GBG10..A
keypad is not designed for permanent connection within a system.
Damage to the device.
• Disconnect the keypad from the drive unit after use and remove it from the sys-
tem.
Plug the plug connector of the GBG10..A keypad into the following plug connector of
the drive unit:
• X5131 (SNI or DSC designs)
• X5132 (DAC designs)
The following figure shows an example of a connection between GBG10..A keypad
and MOVIGEAR®/DRC.. drive unit:
MODE
AUTO
MODE
LOCAL
SPEED
f1
SPEED
f2
BRAKE
AUTO
BRAKE
MANUAL
MOVIGEAR(R)/DRC CONTROLLBOX (SNI/DSC/DAC)
RESET
STOP/RESET
CW CCW
X5131 (DSC/SNI)
X5132 (DAC)
MOVIGEAR®-B
DRC..A
GBG10-11A-00
20739053067
23569654/EN – 07/2017

4
Startup
Startup notes
Addendum to the Operating Instructions – GBG10..A.. 11
4 Startup
4.1 Startup notes
WARNING
Electric shock due to dangerous voltages in the drive unit.
Severe or fatal injuries.
• Disconnect the drive unit from the power supply. Observe the minimum switch-off
time after disconnection from the supply system:
–5minutes
WARNING
Risk of crushing due to unexpected startup of the drive unit.
Severe or fatal injuries.
• Secure the output shaft against rotation.
WARNING
Risk of crushing due to possible restart after re-establishment of the power supply or
presence of the signals at the STO inputs.
Severe or fatal injuries.
• In emergency situations, switch the "MODE" switch to "AUTO" position and the
rotary switch to "STOP".
WARNING
Risk of burns due to hot surfaces of the drive unit (e.g. heat sink).
Serious injuries.
• Do not touch the drive unit until it has cooled down sufficiently.
NOTICE
Loss of the guaranteed degree of protection.
Damage to the drive unit.
• When the electronics cover is removed from the connection box, you have to pro-
tect it from humidity, dust or foreign particles.
• Make sure that the electronics cover is mounted properly.
23569654/EN – 07/2017

4Startup
Activating local mode with DSC and SNI units
Addendum to the Operating Instructions – GBG10..A..
12
4.2 Activating local mode with DSC and SNI units
Local mode with the CBG10..A keypad is only possible if you activate local mode us-
ing DIP switch S2/3 of the drive unit.
To activate local mode, set DIP switch S2/3 of the drive unit to "ON" position as shown
in the following figure:
S2
ON
1 2 3 4
20741350155
• When DIP switch S2/3 is set to "OFF", the drive unit uses the motion control in-
puts only for evaluating external sensors.
Local mode is not possible with this setting.
• When DIP switch S2/3 is set to "ON", you can control the drive unit in automatic
mode (bus control) or local mode depending on the position of the "MODE" switch.
4.2.1 Requirements for local mode
The following requirements must be met for operating and switching the unit to local
mode:
Requirements on
the drive unit Firmware for command PCB Drive status1)
MOVIGEAR®
DSC/SNI
DRC..
DSC/SNI
From version .11 From version .10 Inhibited
1) Required drive status for switching to local mode
Requirements on
the controller Application software on the controller1)
ApplicationConfigurator
(CCU parameterizable)
From version 170.100
MultiMotion
(freely programmable)
From version 170.100
1) e.g. MOVIFIT® FDC
23569654/EN – 07/2017

4
Startup
Activating local mode using DAC units
Addendum to the Operating Instructions – GBG10..A.. 13
4.3 Activating local mode using DAC units
When using DAC drive units, you need not activate local mode with the CBG10..A
keypad.
4.3.1 Requirements for local mode
The following requirements must be met for operating and switching the unit to local
mode:
Requirements on
the drive unit Firmware for command PCB Setting
DIP switch
S2/2
Drive status1)
MOVIGEAR®
DAC-B
DRC..
DAC
Versions .11 to .15 Versions .10
to .13 "OFF"
S2
ON
1 2 3 4
Inhibited
From version .16 From version .14
"OFF"
S2
ON
1 2 3 4
Inhibited
"ON"
S2
ON
1 2 3 4
Enabled
or inhibited
1) Required drive status for switching to local mode
4.4 Setting the speed setpoints
Set the speed setpoints at the following speed setpoint sources:
Drive unit
type
Startup mode Speed setpoint source
n_f1 n_f2
DAC Easy
Setpoint poten-
tiometer f1
Factory setting:
2000min-1
Setpoint poten-
tiometer f2
Factory setting:
0(200min-1)
Expert1) Parameter index
10096.35
Factory setting:
1500min-1
Parameter index
10096.36
Factory setting:
0(200min-1)
DSC —
SNI —
1) Control elements f1/f2 are disabled.
For more information refer to the chapter "Startup" in the respective "MOVIGEAR®.."
or "DRC.." operating instructions.
23569654/EN – 07/2017

5Operation
Operating notes
Addendum to the Operating Instructions – GBG10..A..
14
5 Operation
5.1 Operating notes
WARNING
Risk of crushing due to possible restart after re-establishment of the power supply or
presence of the signals at the STO inputs.
Severe or fatal injuries.
• In emergency situations, set the "MODE" switch to "AUTO" position and the
rotary switch to "STOP".
WARNING
Risk of crushing due to unexpected startup of the drive unit.
Severe or fatal injuries.
• Before deactivating local mode, take measures to prevent the drive unit from
starting up unintentionally, e.g. by activating "STO".
Observe the requirements for local mode in chapter "Startup".
5.2 Control elements
The following figure shows the control elements of the CBG10..A keypad:
MODE
AUTO
MODE
LOCAL
SPEED
f1
SPEED
f2
BRAKE
AUTO
BRAKE
MANUAL
MOVIGEAR(R)/DRC CONTROLLBOX (SNI/DSC/DAC)
RESET
STOP/RESET
CW CCW
[1]
[2]
[3]
[4]
[5]
20744968971
[1] "MODE" switch Changeover between automatic mode and local mode
[2] "SPEED" switch For selecting speed setpoint f1/f2
[3] "BRAKE" switch For deactivating brake release or DynaStop® without drive
enable
[4] "RESET" button Fault reset
[5] Rotary switch For CCW enable/stop/CW enable
23569654/EN – 07/2017

5
Operation
Local mode depending on switch position
Addendum to the Operating Instructions – GBG10..A.. 15
5.3 Local mode depending on switch position
The following table provides an overview of drive unit operation depending on the
switch position of the CBG10..A keypad:
Button position Drive unit
operation
Brake/DynaStop®
control
"MODE" Rotary
switch
"SPEED" "BRAKE" "RESET"
AUTO X Automatic mode
Control via bus, ... by drive unit
LOCAL STOP X AUTO 0 Local mode
Stop, no enable by drive unit
LOCAL CCW f1 AUTO 0 Local mode
CCW rotation with f1 by drive unit
LOCAL CCW f2 AUTO 0 Local mode
CCW rotation with f2 by drive unit
LOCAL CW f1 AUTO 0 Local mode
CW rotation with f1 by drive unit
LOCAL CW f2 AUTO 0 Local mode
CW rotation with f2 by drive unit
LOCAL STOP X MANUAL 0 Local mode
Stop, no enable Manual
X Drive fault1) Brake applied.
DynaStop® is active.
LOCAL STOP X 0 →12) Fault reset
after drive fault by drive unit
1) Fault on the drive unit.
2) Fault reset by pressing the "RESET" button.
X = any switch position
23569654/EN – 07/2017

6Technical data
GBG10..A
Addendum to the Operating Instructions – GBG10..A..
16
6 Technical data
6.1 GBG10..A
MODE
AUTO
MODE
LOCAL
SPEED
f1
SPEED
f2
BRAKE
AUTO
BRAKE
MANUAL
MOVIGEAR(R)/DRC CONTROLLBOX
(SNI/DSC/DAC)
RESET
STOP/RESET
CW
CCW
Keypad GBG10-11A-00
Part number 13575848
Function Keypad for MOVIGEAR® or DRC..
Nominal voltage VNDC 24V
Nominal current IN40mA
Maximum current IMax 60mA
Connection M23 round connector, P insert, SpeedTec-cap-
able, company: Intercontec, male, 0°coded
Cable length 1m
Interference immunity Meets EN61800-3, 2. Environment
Interference emission Meets category C1 according to EN61800-3
Ambient temperature ϑU-25 – +60°C (no moisture condensation)
Climate class EN60721-3-3, climate class 3K3
Vibration resistance According to EN60721-3-3
Degree of protection IP20 according to EN60529
Installation altitude hmax. = 4000m
6.2 Dimension drawing for GBG10..A
MODE
AUTO
MODE
LOCAL
SPEED
f1
SPEED
f2
BRAKE
AUTO
BRAKE
MANUAL
MOVIGEAR(R)/DRC CONTROLLBOX (SNI/DSC/DAC)
RESET
STOP/RESET
CW CCW
7562
147
20745725323
23569654/EN – 07/2017

SEW-EURODRIVE—Driving the world
SEW-EURODRIVE GmbH & Co KG
P.O. Box 3023
76642 BRUCHSAL
GERMANY
Phone [phone]
Fax [phone]
[email protected]
www.sew-eurodrive.com