Shini CD SERIES User manual

CD Series
CabinetDryer
Date:Apr, 2016
Version: Ver.B(English)

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Contents
1. General Description.....................................................................................7
1.1 CodingPrinciple......................................................................................8
1.2 Feature....................................................................................................8
1.3 TechnicalSpecifications........................................................................10
1.3.1 Specifications..............................................................................10
1.3.2 Outline Drawing...........................................................................11
1.4 SafetyRegulations................................................................................12
1.4.1 SafetySignsand Labels..............................................................12
1.4.2 Transportation andStorageoftheMachine.................................12
1.5 ExemptionClause.................................................................................13
2. StructureCharacteristics and WorkingPrinciple....................................15
2.1 MainFunctions......................................................................................15
2.2 WorkingPrincipleIllustration.................................................................15
2.3 Drawingand PartsList..........................................................................16
2.3.1 AssemblyDrawing(CD-5/9(HT)).................................................16
2.3.2 PartsList (CD-5/9(HT))................................................................17
2.3.3 AssemblyDrawing(CD-20/20L(HT))...........................................18
2.3.4 PartsList (CD-20/20L(HT))..........................................................19
2.4 ElectricalDiagram.................................................................................20
2.4.1 Parameter(400V).........................................................................20
2.4.2 MainCircuit (400V)......................................................................21
2.4.3 ControlCircuit (400V)..................................................................22
2.4.4 ComponentsLayout (400V).........................................................23
2.4.5 ElectricalComponentsList (400V)..............................................24
2.4.6 Parameter(230V).........................................................................28
2.4.7 MainCircuit (230V)......................................................................29
2.4.8 ControlCircuit (230V)..................................................................30
2.4.9 ComponentsLayout (230V).........................................................31
2.4.10 ElectricalComponentsList (230V)........................................32
3. Installation and Debugging........................................................................36

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3.1 AttentionsduringInstallation.................................................................36
3.2 Machine Installation Distance...............................................................36
3.3 Check theRotationDirection ofBlower.................................................37
4. Application and Operation.........................................................................38
4.1 Test.......................................................................................................38
4.2 SettingTemperature.............................................................................38
4.2.1 KeysOperatureInstruction..........................................................39
4.3 Adjustment of Air Rate..........................................................................40
4.4 Start-up TimerSetting...........................................................................40
4.5 SettingtheOver-thermalProtector........................................................41
5. Trouble-shooting........................................................................................42
6. Maintenance and Repair............................................................................43
6.1 MaintenanceSchedule..........................................................................44
6.1.1 About theMachine.......................................................................44
6.1.2 ElectricalInstallation....................................................................44
6.1.3 DailyChecking.............................................................................44
6.1.4 WeeklyChecking.........................................................................44
6.1.5 MonthlyChecking........................................................................44
TableIndex
Table2-1 PartsList (CD-5/9(HT))..................................................................17
Table2-2 PartsList (CD-20/20L(HT))............................................................19
Table2-3 ElectricalComponentsList (CD-5)(400V).....................................24
Table2-4 ElectricalComponentsList (CD-9)(400V).....................................25
Table2-5 ElectricalComponentsList (CD-20T)(400V).................................26
Table2-6 ElectricalComponentsList (CD-20L)(400V).................................27
Table2-7 ElectricalComponentsList (CD-5)(230V).....................................32
Table2-9 ElectricalComponentsList (CD-20)(230V)...................................34
Table2-10 ElectricalComponentsList (CD-20L)(230V)................................35

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PictureIndex
Picture1-1 OutlineDrawing...........................................................................11
Picture2-1 WorkingPrincipleIllustration........................................................15
Picture2-2 AssemblyDrawing(CD-5/9(HT)).................................................16
Picture2-3 AssemblyDrawing(CD-20/20L(HT))...........................................18
Picture2-4 MainCircuit (400V)......................................................................21
Picture2-5 ControlCircuit (400V)..................................................................22
Picture2-6 ComponentsLayout (400V).........................................................23
Picture2-7 MainCircuit (230V)......................................................................29
Picture2-8 ControlCircuit (230V)..................................................................30
Picture2-9 ComponentsLayout (230V).........................................................31
Picture3-1 MachineInstallationDistance......................................................36
Picture3-2 BlowerInlet / Outlet.....................................................................37
Picture4-1 Temp. Controller..........................................................................38
Picture4-2 Adjustment of Air Rate.................................................................40
Picture4-3 Start-upTimerSetting..................................................................40
Picture4-4 SettingtheOver-thermalProtector..............................................41

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1. General Description
Read thismanualcarefullybeforeoperationtopreventdamageofthe
machine orpersonalinjuries.
Forbiddentoprocessflammableortoxicmaterial!
CD seriesofcabinet dryeraremostlyusedforsimultaneousdryingofdifferent
kindsofpolymersinsmall quantitiesorfordrying materialsfortrialmoulding.They
can alsobeapplied inelectronicengineering,electroplating, pharmacy, paint
baking, printingindustries, etc. forpreheatingordryingrelated products.
Model: CD-9Model: CD-20-HT

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1.1CodingPrinciple
Note
*
CE=CEConformity
CD
-
-
xx
xx
No. of Tray
(L standsfor enlargedimension,
onlysuitableforCD-20L)
Option *
Cabinet Dryers
1.2Feature
1)Standardconfiguration
AccurateP.I.D. temperaturecontroltoachievean even dryingeffect.
Air-proofedinsulativedoorcan maintaintemperatureconstantlyinside to
reduceenergyconsumption.
Stainless steeltrayand linerbringno contamination tomaterials.
Unique designofadjustableair inlet and exhaust.
24 hourstimer, easytooperate.
Overheat protectorcan preventexcessivedrying.
Motoroverload relay.
Visiblealarmtoindicatetroublesimmediately
Powerwouldbe automaticallycut off when dryingtemperatureexceedsset
deviation value toprotect thermalfuse.
2)Accessoryoption
Air exhaustingdeviceshouldbeoptedforwhen handlingwiththevolatile
material.
Flangesofair inlet and outletareoptional.
Thewholeunitandtraycan becustomized basedondemands.

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All serviceworkshouldbe carried out byaperson withtechnicaltrainingor
correspondingprofessionalexperience.The manualcontainsinstructionsforboth
handlingand servicing.Chapter6, whichcontainsserviceinstructionsintendedfor
serviceengineers. Otherchapterscontaininstructionsforthedailyoperator.
Anymodificationsofthemachinemustbe approved bySHINI inordertoavoid
personalinjuryand damagetomachine.Weshall not beliableforanydamage
causedbyunauthorized changeof themachine.
Ourcompanyprovidesexcellent after-salesservice. Shouldyou haveanyproblem
duringusingthemachine,pleasecontactthecompanyorthelocalvendor.
HeadquarterandTaipeifactory
Tel:[phone]
ShiniPlastics Technologies(Dongguan), Inc
Tel:[phone]
ShiniPlastics TechnologiesIndiaPvt.Ltd.
Tel:[phone]

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1.3Technical Specifications
1.3.1Specifications Table1-1 Specifications
Model Ver.
Pipe
Heater
(kW)
BlowerPower
(kW,50/60Hz)
Temperature
Range()
Number
OfTrays
Total Tray
Capacity
(kg)
Outer
Dimensions
HWD (mm)
Inner
Dimensions
H1 W1 D1
(mm)
Weight
(kg)
CD-5(60Hz) A 200 1200×800×610 150
CD-5-HT(60Hz) A
4 0.55 250 5 50 1380×860×731 660×600×550 200
CD-9(60Hz) A 200 1440×800×610 180
CD-9-HT
(50Hz/60Hz) A
4.5 0.55 250 9 90 1640×920×731 900×600×550 252
CD-20 B 200 1700×1210×860 415
CD-20-HT B
9 1.5 250 20 200 1887×1310×1032 1000×990×800
587
CD-20L B 200 1865×1800×1060 550
CD-20L-HT B
18 1.5 250 20 350 2052×1900×1232 1200×1600×1000
778
Note: 1) Power supply: 3Φ, 230/ 400/ 460 / 575VAC, 50 / 60Hz.Wereservethe righttochange
2) "HT"standsfor heatinsulation model, thesurfacetemperaturespecificationswithout prior notice.
of whichwill not bemorethan 80when setup temperatureis 250 .
3)Whendryingtemperatureisbelow150 , "HT"modelscan
keepinternaltemperatureaccuracyof ±5, when itis above
150 ,internal temperatureaccuracyis ±12 .

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1.3.2Outline Drawing
Picture1-1 OutlineDrawing

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1.4SafetyRegulations
1.4.1SafetySignsand Labels
Pleaseabidebythesafetyguide when you operatethemachinesoasto
prevent damageofthemachine andpersonalinjuries.
All electricalcomponentsshouldbe installedbyqualified electricians.
Turnoff mainswitchand controlswitchduring repair and maintenance.
Warning! Highvoltage!
Thismarkisattachedon the coverof thecontrolbox.
Warning! Becareful!
Be morecarefulwhen thismarkappears.
Attention!
Noneed forregularinspectionbecauseall theelectricalpartsinthe
controlunit arefixed tightly!
1.4.2Transportation andStorageoftheMachine
Transportation andstorageofthemachine
1)CD seriesarepackedincratesorplywood caseswithwooden pallet atthe
bottom,suitableforquick positioningbyforklift.
2)Afterunpacked, castorsequippedonthe machinecan be usedforeaseof
movement.
3)Donot rotatethemachineandavoidcollision withotherobjectsduring
transportation toprevent improperfunctioning.
4)Thestructureofthe machine iswell-balanced,althoughit shouldalsobe
handled withcarewhenliftingthemachine forfearoffallingdown.
5)Themachine anditsattached partscanbekeptat atemperaturefrom-25
to+55forlongdistancetransportationand forashort distance, it can be
transported withtemperatureunder+70.

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Storage
1)CD seriesshouldbe stored indoorswithtemperaturekept from5 to40
and humiditybelow80%.
2)Disconnect all powersupplyand turnoffmainswitchand controlswitch.
3)Keepthe wholemachine,especiallythe electricalcomponentsawayfrom
watertoavoidpotentialtroublescaused bythe water.
4)Plasticfilm shouldbeusedtoprotect the machinefromdust and rains.
Workingenvironment
1)Indoorsinadryenvironment withmax. temperature+45 andhumidityno
morethan80%.
Donotusethemachine:
1)Ifit iswithadamaged cord.
2)Onawet floororwhen it isexposed toraintoavoidelectricalshock.
3)Ifithasbeendropped ordamaged until it ischeckedorfixed byaqualified
serviceman.
4)Thisequipmentworks normallyintheenvironmentwithaltitudewithin3000m.
5)At leastaclearanceof1msurroundingthe equipment isrequired during
operation.Keepthisequipment awayfromflammablesourcesat least two
meters.
6)Avoidvibration,magneticdisturbanceat theoperationarea.
Rejectedpartsdisposal
When the equipmenthasrun out itslifetimeand can notbe usedanymore,
unplugthepowersupplyand disposeof it properlyaccordingtolocalcode.
Firehazard
Incaseoffire, Co2drypowderfireextinguishershouldbe applied.
1.5Exemption Clause
Thefollowingstatementsclarifytheresponsibilitiesandregulationsbornbyany
buyeroruserwho purchasesproductsandaccessoriesfromShini(including
employeesandagents).
Shiniisexempted fromliabilityforanycosts,fees,claimsandlossescausedby
reasonsbelow:

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1. Anycarelessorman-madeinstallations,operation andmaintenancesupon
machineswithoutreferringtothe Manualpriortomachineusing.
2. Anyincidentsbeyondhumanreasonablecontrols, whichincludeman-made
viciousordeliberatedamagesorabnormalpower,and machine faultscaused
byirresistiblenaturaldisastersincludingfire,flood,stormand earthquake.
3. Anyoperationalactionsthatarenotauthorized byShiniuponmachine,
includingaddingorreplacingaccessories, dismantling,deliveringorrepairing.
4. Employingconsumablesoroil mediathatarenotappointed byShini.

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2. Structure Characteristics andWorkingPrinciple
2.1MainFunctions
Forcabinet dryer, materialstobedriedareplaced on thestainlesssteelmade
moveablematerialtrays. Duringoperation,process air will flowtoheatingwire
and be heateduptorequired temperature,then flowthroughamanifoldwith
evenlyscattered holes.Moistureair issentout throughair exhaustport. It is
designed toachieveaneven dryingeffect.
2.2WorkingPrincipleIllustration
Names ofParts
1. Heating Coil 2. Air Inlet Blower3. Air Chamber
4. Multi-vane Impeller5. Paint-bakedCover6. Air Inlet
7. Air Exhaust8. StainlessSteelTray9. Heat-resistant Layer
Picture2-1 WorkingPrincipleIllustration

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2.3Drawing and PartsList
2.3.1 AssemblyDrawing (CD-5/9(HT))
Remarks: Pleaserefer tomateriallist 2.3.2for specificexplanationofthe Arabic
numbersinpartsdrawing.
Picture2-2 AssemblyDrawing(CD-5/9(HT))

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2.3.2PartsList (CD-5/9(HT))
Table2-1 PartsList (CD-5/9(HT))
Part No.
No. Name CD-5-(HT)(60Hz) CD-9(60Hz) CD-9-HT(50Hz/60Hz)
1 3”mobilecastor YW03000300000 YW03000300000 YW03000300000
2 Oven door backhingeBW09000200100 BW09000200100 BW09000200100
3 The switch YE10200300000 YE10200300000 YE10200300000
4 Motor switch YE10210400000 YE10210400000 YE10210400000
5 Electric switch YE10210400000 YE10210400000 YE10210400000
6 Timer switch YE10220600000 YE10220600000 YE10220600000
7 Temperaturecontroller YE85020000000 YE85020000000 YE85020000000
8 Timer YE86002400000 YE86002400000 YE86002400000
9 Motor YM10271200000 YM10271200000 YM10271200000
10 Motor longershaftBH11053800010 BH11053800010 BH11053800010
50Hz:YW09945140000
11 Motor blade YW09000701100 YW09000701100
60Hz:YW09000701100
12 Heatingwire* BH70050400050 BH70094500050 BH70094500050
13 Door lockYW00000000000 YW00000000000 YW00000000000
14 Pallet- - -
15 3”Fixed castorYW03000300300 YW03000300300 YW03000300300
*means possiblebrokenparts. ** means easybroken part. and sparebackupissuggested.
Please confirmthe versionofmanualbeforeplacingthe purchase order toguaranteethat the
itemnumber ofthe sparepart isinaccordancewiththe realobject.

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2.3.3 AssemblyDrawing (CD-20/20L(HT))
Remarks: Pleaserefer tomateriallist 2.3.4for specificexplanationofthe Arabic
numbersinpartsdrawing.
Picture2-3 AssemblyDrawing(CD-20/20L(HT))

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2.3.4PartsList (CD-20/20L(HT))
Table2-2 PartsList (CD-20/20L(HT))
Part No.
No. Name CD-20-(HT) CD-20L-(HT)
1 3”mobilecastor YW03000300000 YW03000300000
2 Oven door backhinge BW09000200100 BW09000200100
3 Door handleYW09000300200 YW09000300200
4 The switch YE10210300000 YE10210300000
5 Motor switch YE10210400000 YE10210400000
6 Electric switch YE10210400000 YE10210400000
7 Timer switch YE10210600000 YE10210600000
8 Temperaturecontroller YE85020000000 YE85020000000
9 Timer YE86002400000 YE86002400000
10 Motor YM10290400000 YM10290400000
11 Motor longershaftBH11203600010 BH11203600010
12 Motor blade YW09001200400 YW09001200400
13 Heatingwire* BH70200900050 BH70201800050
14 Support among - -
15 3”Fixed castor YW03000300300 YW03000300300
16 Pallet- -
*means possiblebrokenparts. ** means easybroken part. and sparebackupissuggested.
Please confirmthe versionofmanualbeforeplacingthe purchase order toguaranteethat the
itemnumber ofthe sparepart isinaccordancewiththe realobject.

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2.4Electrical Diagram
2.4.1Parameter(400V)