Shini SHD Series User manual

SHD
斗干燥机
Standard”HopperDryer
期：2014 年12 月
版本：Ver.B
Date:Dec,2014
Version: Ver.B

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目录 Content
1. 安装 ................................................................................................................9
1.1 直接安装型 ..............................................................................................9
1.2 脚架安装型 ............................................................................................10
2. 安全规则 .......................................................................................................10
2.1 安全标志................................................................................................10
3. 电源 ..............................................................................................................11
4. 电源连接 .......................................................................................................11
5. 干燥机的测试................................................................................................11
6. 控制面板及操作 ............................................................................................12
6.1 控制面板................................................................................................12
6.1.1 面板操作 ......................................................................................12
6.1.2 温度设定 ......................................................................................12
6.2 干燥机附定时器控制面板.......................................................................14
6.2.1 面板操作 ......................................................................................14
6.2.2 定时设定 ......................................................................................14
6.3 安装排风旋风器/排风空气滤清器...........................................................15
6.4 安装吸料盒 ............................................................................................16
6.5 安装风机入口过滤器..............................................................................17
6.6 安装热风回收器.....................................................................................17
7. 维护与保养 ...................................................................................................19
7.1 风机.......................................................................................................19
8. 常见故障及其排除.........................................................................................19
9. 干燥机外形尺寸 ............................................................................................20
10. 规格表...........................................................................................................21
11. 干燥机零件图................................................................................................23
11.1系统机构图 (SHD-12~75).....................................................................23
11.2零件明细表 (SHD-12~75).....................................................................24
11.3系统机构图 (SHD-100~150).................................................................25
11.4零件明细表 (SHD-100~150).................................................................26

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11.5系统机构图 (SHD-200~300).................................................................27
11.6零件明细表 (SHD-200/200-H)...............................................................28
11.7零件明细表 (SHD-300).........................................................................29
11.8系统机构图 (SHD-400~600).................................................................30
11.9零件明细表 (SHD-400~600).................................................................31
11.10 系统机构图 (SHD-800~1000)......................................................32
11.11 零件明细表 (SHD-800~1000)......................................................33
12. 干燥机系列电控接线图..................................................................................34
12.1功率，线径，电流 (400V).....................................................................34
12.2主电路图 SHD-12~1000(400V)............................................................35
12.3控制电路图 SHD-12~1000 (400V).........................................................36
12.4控制电路图 SHD-12T~1000T(400V)....................................................37
12.5组件布置及端子接线图 (SHD-12~1000)( 400V)....................................38
12.6组件布置及端子接线图 (SHD-12T~1000T)(400V)................................39
12.7电气组件明细 (SHD-12~1000400V)....................................................40
12.7.1 电气组件明细表 (SHD-12)(400V).........................................40
12.7.2 电气组件明细表 (SHD-25)(400V).........................................40
12.7.3 电气组件明细表 (SHD-50)(400V).........................................41
12.7.4 电气组件明细表 (SHD-75)(400V).........................................41
12.7.5 电气组件明细表 (SHD-100)(400V).........................................42
12.7.6 电气组件明细表 (SHD-150)(400V).........................................42
12.7.7 电气组件明细表 (SHD-200)(400V).......................................43
12.7.8 电气组件明细表 (SHD-300)(400V).......................................43
12.7.9 电气组件明细表 (SHD-400)(400V).......................................44
12.7.10 电气组件明细表 (SHD-500)(400V).......................................44
12.7.11 电气组件明细表 (SHD-600)(400V).......................................45
12.7.12 电气组件明细表 (SHD-800)(400V).......................................45
12.7.13 电气组件明细表 (SHD-1000)(400V).....................................46
12.8功率，线径，电流 (230V).....................................................................47
12.9主电路图 SHD-12~1000(230V)............................................................48
12.10 控制电路图 SHD-12~1000 (230V)...............................................49
12.11 控制电路图 SHD-12T~1000T(230V)...........................................50
12.12 组件布置及端子接线图 (SHD-12~1000)(230V)...........................51
12.13 组件布置及端子接线图 (SHD-12T~1000T)(230V).......................52

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12.14 电气组件明细 (SHD-12~1000230V)...........................................53
12.14.1 电气组件明细表(SHD-12)(230V)..........................................53
12.14.2 电气组件明细表 (SHD-25)(230V).........................................53
12.14.3 电气组件明细表 (SHD-50)(230V).........................................54
12.14.4 电气组件明细表 (SHD-75)(230V).........................................54
12.14.5 电气组件明细表 (SHD-100)(230V).........................................55
12.14.6 电气组件明细表 (SHD-150)(230V).........................................55
12.14.7 电气组件明细表 (SHD-200)(230V)........................................56
12.14.8 电气组件明细表 (SHD-300)(230V).......................................56
12.14.9 电气组件明细表 (SHD-400)(230V).......................................57
12.14.10 电气组件明细表(SHD-500)(230V)........................................57
12.14.11 电气组件明细表 (SHD-600)(230V).......................................58
12.14.12 电气组件明细表 (SHD-800)(230V).......................................58
12.14.13 电气组件明细表 (SHD-1000)(230V).....................................59
13. Installation...................................................................................................60
13.1Direct Installation...................................................................................60
13.2FloorStand Installation.........................................................................61
14. SafetyRegulations.....................................................................................61
14.1SafetySignsand Labels.......................................................................61
15. Power...........................................................................................................62
16. Connecting thePowerSource...................................................................62
17. TheHopperDryerTest...............................................................................62
18. Control Panel andOperation.....................................................................63
18.1ControlPanel........................................................................................63
18.1.1 PanelOperation....................................................................64
18.1.2 SettingTemperature..............................................................64
18.2ControlPanelwithDryer.......................................................................66
18.2.1 PanelOperation....................................................................66
18.2.2 TimerSetting.........................................................................66
18.3Installation of Air-Exhaust Cyclone Dust Collector/Air-Exhaust Filter....67
18.4SuctionBoxInstallation.........................................................................68
18.5BlowerInlet FilterInstallation................................................................69

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18.6Hot Air RecyclerInstallation..................................................................69
19. Maintenance and Repair............................................................................70
19.1Blower...................................................................................................70
20. Troubleshooting.........................................................................................71
21. ExternalDimensions..................................................................................72
22. Specification...............................................................................................73
23. SparePartsofSHD.....................................................................................75
23.1SystemConfiguration (SHD-12~75)......................................................75
23.2SparePartsSpecification (SHD-12~75)................................................76
23.3SystemConfiguration (SHD-100~150)..................................................77
23.4SparePartsSpecification (SHD-100~150)............................................78
23.5SystemConfiguration (SHD-200~300)..................................................79
23.6SparePartsSpecification (SHD-200)....................................................80
23.7SparePartsSpecification (SHD-300)....................................................81
23.8SystemConfiguration (SHD-400~600)..................................................82
23.9SparePartsSpecification (SHD-400~600)............................................83
23.10SystemConfiguration (SHD-800~1000)..............................................84
23.11SparePartsSpecification (SHD-800~1000)........................................85
24. Electrical Diagram......................................................................................86
24.1Power, Diameter, Current (400V)..........................................................86
24.2MainElectricalCircuitSHD-12~1000(400V)........................................87
24.3ControlCircuit SHD-12~1000 (400V)....................................................88
24.4ControlCircuit SHD-12T~1000T(400V)................................................89
24.5Layout and Component ElectricalDiagram(SHD-12~1000)(400V).....90
24.6Layout and Component ElectricalDiagram(SHD-12T~1000T)(400V)..91
24.7Bill of ElectricalParts(SHD-12~1000400V).........................................92
24.7.1 Bill of ElectricalParts(SHD-12)(400V).................................92
24.7.2 Bill of ElectricalParts(SHD-25)(400V).................................92
24.7.3 Bill of ElectricalParts(SHD-50)(400V).................................93
24.7.4 Bill of ElectricalParts(SHD-75)(400V).................................93
24.7.5 Bill of ElectricalParts(SHD-100)(400V)...............................94
24.7.6 Bill of ElectricalParts(SHD-150)(400V)...............................94

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24.7.7 Bill of ElectricalParts(SHD-200)(400V)...............................95
24.7.8 Bill of ElectricalParts(SHD-300)(400V)...............................95
24.7.9 Bill of ElectricalParts(SHD-400)(400V)...............................96
24.7.10 Bill of ElectricalParts(SHD-500)(400V)...............................96
24.7.11 Bill of ElectricalParts(SHD-600)(400V)...............................97
24.7.12 Bill of ElectricalParts(SHD-800)(400V)...............................97
24.7.13 Bill of ElectricalParts(SHD-1000)(400V).............................98
24.8Power, Diameter, Current (230V)..........................................................99
24.9MainElectricalCircuitSHD-12~1000(230V)......................................100
24.10ControlCircuit SHD-12~1000 (230V)................................................101
24.11ControlCircuit SHD-12T~1000T(230V)............................................102
24.12LayoutandComponentElectricalDiagram(SHD-12~1000)(230V)..103
24.13LayoutandComponentElectricalDiagram(SHD-12T~1000T)(230V)104
24.14Bill ofElectricalParts(SHD-12~1000230V).....................................105
24.14.1 Bill of ElectricalParts(SHD-12)(230V)...............................105
24.14.2 Bill of ElectricalParts(SHD-25)(230V)...............................105
24.14.3 Bill of ElectricalParts(SHD-50)(230V)...............................106
24.14.4 Bill of ElectricalParts(SHD-75)(230V)...............................106
24.14.5 Bill of ElectricalParts(SHD-100)(230V)...................................107
24.14.6 Bill of ElectricalParts(SHD-150)(230V)...................................107
24.14.7 Bill of ElectricalParts(SHD-200)(230V)..............................108
24.14.8 Bill of ElectricalParts(SHD-300)(230V).............................108
24.14.9 Bill of ElectricalParts(SHD-400)(230V).............................109
24.14.10 Bill of ElectricalParts(SHD-500)(230V).............................109
24.14.11 Bill of ElectricalParts(SHD-600)(230V).............................110
24.14.12 Bill of ElectricalParts(SHD-800)(230V).............................110
24.14.13 Bill of ElectricalParts(SHD-1000)(230V)...........................111

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1. 安装
安装定位需注意
1) 机器只能安装在垂直位置，确保所选的安装位置上方和邻近区域无任何 能阻
碍机器安装作业或对物件、使用人员造成危险的管道、固定结构或其他物体。
2) 为方便维护作业，建议在机器四周留有 1m 的空间。请将本装置与易燃物品保
持至少 2m 的距离。
1.1 直接安装型
Pic. 1-1：直接安装型
直接安装型即将料斗干燥机 通过一个标准底座直接安装在成型机之上。
SHD-12~300 用此种安装方式，也 使用脚架安装型；SHD-400 及以上机型需使
用脚架安装型。
以此方式安装干燥机时，所配的标准底座一定要按照成型机进料口的孔位尺寸进行
钻孔，然后用螺丝将底座与成型机进料口锁紧固定。

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1.2 脚架安装型
Pic. 1-2：脚架安装型 Floor stand installation
脚架安装型即将干燥机安装于脚架上，然后通过一个电眼料斗把料送至成型机进料
口，SHD-400 及以上机型需使用脚架安装型。
机器应置于一个平面之上，以确保平衡状态。如需安装在一个升高面上（脚手架、
夹层等），应确保其结构和大足以承受机器的重量和大。
2. 安全规则
注意：
电器安装应由专业的电工来安装。
在电源接入前，确定电源开关之规格与负荷保护额定电流是否适当、安全，
且应当注意在连接电源前机体主电源开关调至"OFF"状态。在机器维修保
养时，应先关闭电源开关和自动运行开关。
2.1 安全标志
危险！
高压危险！
这个标签贴在电盒外壳上。
注意！