Shini SHD U-HD Series User manual

SHD-U-HD
HeatlessDehumidifyingHot-airDryer
Date:Jul.2012
Version: Ver.A(English)

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3(49)
Contents
1. General Description..................................................................................7
1.1 CodingPrinciple...................................................................................8
1.2 Feature.................................................................................................8
1.3 TechnicalSpecifications.....................................................................10
1.3.1 Specifications...........................................................................10
1.3.2 TechnicalSpecifications...........................................................10
1.4 SafetyRegulations.............................................................................11
1.4.1 SafetySignsand Labels...........................................................11
1.5 ExemptionClause..............................................................................11
2. StructureCharacteristics and WorkingPrinciple.................................13
2.1 WorkingPrinciple...............................................................................13
2.2 Drawingand PartsList.......................................................................14
2.2.1 StructuralDrawing....................................................................14
2.2.2 AssemblyDrawing....................................................................15
2.2.3 PartsList (SHD-40U~120U-HD)...............................................16
2.2.4 AssemblyDrawingofDryingDrying.........................................17
2.2.5 Parts& MaterialsListofDryChargingBarrel
(SHD-40U~120U-HD).........................................................................18
2.2.6 PartsDrawingofHot-air Recycler............................................19
2.2.7 Parts& MaterialsListofHot-air Recycler(SHD-40U~120U-HD).
.................................................................................................20
2.3 ElectricalDiagram..............................................................................21
2.3.1 ElectricalDiagram(SHD-40U~120U-HD).................................21
2.3.2 MainCircuit (SHD-40U~120U-HD)...........................................22
2.3.3 ControlCircuit (SHD-40U~120U-HD).......................................23
2.3.4 Thermocoupleand TerminalLayout (SHD-40U~120U-HD).....24
2.3.5 ComponentsLayout (SHD-40U~120U-HD)..............................25
2.3.6 ElectricalComponentsList (SHD-40U~120U-HD)...................26
2.3.7 MainElectricalComponentsDescription..................................28
2.4 OptionalAccessories.........................................................................29
2.4.1 FloorStand...............................................................................29
2.4.2 PneumaticShut-off Valveand SuctionBox..............................29

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3. Installation and Debugging.....................................................................31
3.1 AttentionsduringInstallation:.............................................................31
3.2 Installation Reference........................................................................31
3.2.1 Install directlyon amouldingmachine......................................31
3.2.2 Tobe Used withHopperLoaders.............................................32
3.3 PowerSupply.....................................................................................32
4. Application and Operation......................................................................33
4.1 Description of ControlPanel..............................................................33
4.2 Operationof theMachine...................................................................33
4.3 TemperatureSetting..........................................................................33
4.4 Intermittent DryingSetting..................................................................33
4.5 WeeklyTimeStartSetup...................................................................35
4.6 SystemClock Adjustment..................................................................37
4.7 EnableOne-weekAutomaticStart / StopTimer.................................37
4.8 Lock upthe Machine..........................................................................37
4.9 MeaningofErrorCode.......................................................................38
5. Troubleshooting.....................................................................................39
6. Maintenance and Repair.........................................................................40
6.1 Hot-air Recycler.................................................................................40
6.1.1 Exhaust-air Filter......................................................................41
6.2 GXW/GWAthermalRegenerationType ofAir Dryer..........................41
6.2.1 OperationInstruction................................................................42
6.2.2 Modeland Specification...........................................................42
6.2.3 TechnicalParameter................................................................43
6.2.4 Maintenance.............................................................................43
6.3 Blower................................................................................................48
6.4 MaintenanceSchedule.......................................................................48
6.4.1 About theMachine....................................................................48
6.4.2 Installation &Inspection............................................................48
6.4.3 DailyChecking..........................................................................48
6.4.4 WeeklyChecking......................................................................48
6.4.5 MonthlyChecking.....................................................................48
6.4.6 Half-yearlyChecking................................................................49

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Form Index
Chart 1-1 Specifications.................................................................................10
Chart 2-1 PartsList (SHD-40U~120U-HD).....................................................16
Chart2-2 Parts&MaterialsListofDryChargingBarrel(SHD-40U~120U-HD)
..........................................................................................................................18
Chart 2-3 Parts& MaterialsList of Hot-air Recycler(SHD-40U~120U-HD)...20
Chart 2-4 ElectricalDiagram(SHD-40U~120U-HD)......................................21
Chart 2-5 ElectricalComponentsList (SHD-40U-HD)....................................26
Chart 2-6 ElectricalComponentsList (SHD-80U/120U-HD)..........................27
Chart 4-1 Meaningof ErrorCode...................................................................38
PictureIndex
Picture1-1 SHD-U-HD(WithOptionalFloorStand).......................................10
Picture2-1 WorkingPrinciple.........................................................................13
Picture2-2 StructuralDrawing.......................................................................14
Picture2-3 AssemblyDrawing.......................................................................15
Picture2-4 AssemblyDrawingofDryingDrying.............................................17
Picture2-5 MainCircuit (SHD-40U~120U-HD)..............................................22
Picture2-6 ControlCircuit (SHD-40U~120U-HD)..........................................23
Picture2-7 ThermocoupleandTerminalLayout (SHD-40U~120U-HD).........24
Picture2-8 ComponentsLayout (SHD-40U~120U-HD).................................25
Picture2-9 Overload Relay............................................................................28
Picture2-10 PneumaticShut-offValveandSuctionBox...............................30
Picture3-1 InstallationSchemeof Injection MoldingMachine.......................31
Picture3-2 InstallationSchemeof ReceiverHopper......................................32
Picture4-1 Intermittent DryingSetting-Chart 1...............................................34
Picture4-2 Intermittent DryingSetting-Chart 2...............................................34
Picture4-3 Intermittent DryingSetting-Chart 3...............................................35
Picture4-4 One-weekAutomaticStart / StopTimer-Chart1..........................35
Picture4-5 One-weekAutomaticStart / StopTimer-Chart2..........................35
Picture4-6 One-weekAutomaticStart / StopTimer-Chart3..........................36