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Shini SDL-U-HD Series User manual

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SDL-U-HD Series
HeatlessDehumidifying CompactDryer
Date:Nov. 2014
Version: Ver.B(English)
3(63)
Contents
1. General Description..................................................................................7
1.1 CodingPrinciple...................................................................................8
1.2 Feature.................................................................................................8
1.3 TechnicalSpecifications.....................................................................10
1.3.1 Specifications...........................................................................10
1.3.2 Outline Drawing........................................................................11
1.4 SafetyRegulations.............................................................................12
1.4.1 TheAttentionsforUsing the Blower.........................................12
1.4.2 SafetySignsand Labels...........................................................13
1.4.3 Transportation andStorageoftheMachine..............................13
1.5 ExemptionClause..............................................................................14
2. StructureCharacteristics and WorkingPrinciple.................................16
2.1 WorkingPrinciple...............................................................................16
2.2 Drawingand PartsList.......................................................................18
2.2.1 Systemstructure.......................................................................18
2.2.2 AssemblyDrawing....................................................................19
2.2.3 PartsList...................................................................................20
2.2.4 Filter& PressureRegulatingValveDrawing.............................23
2.2.5 Heater.......................................................................................24
2.3 ElectricalDiagram..............................................................................25
2.3.1 ElectricalCircuit........................................................................25
2.3.2 MainCircuit (SDL-20U~450U-HD)............................................27
2.3.3 ControlCircuit (SDL-20U~450U-HD)........................................28
2.3.4 Electricalcomponentslayout (SDL-20U~450U-HD).................30
2.3.5 ElectricalComponentsList (SDL-20U~450U-HD)....................31
2.3.6 Mainelectricalcircuit (SDL-600U~1200U-HD).........................37
2.3.7 Controlcircuit (SDL-600U~1200U-HD).....................................39
2.3.8 Electricalcomponentslayout (SDL-600U~1200U-HD).............41
2.3.9 ElectricalComponentsList (SDL-600U~1200U-HD)................42
3. Installation and Debugging.....................................................................46
3.1 GeneralSafetyRegulations...............................................................46
4(63)
3.2 Installation diagram............................................................................46
3.3 PowerSupply.....................................................................................46
3.4 Pipe Heaters......................................................................................47
3.5 Blower................................................................................................48
3.5.1 DryingBlower...........................................................................48
3.5.2 ConveyingBlower.....................................................................48
3.5.3 Installation of DryingHopper....................................................49
3.5.4 Filter& PressureRegulatingValve...........................................49
3.5.5 GXW/GWHeatless DehumidifyingCompactDryer..................49
3.5.6 Filter.........................................................................................50
4. Application and Operation......................................................................51
4.1 Operationof controldryingsystem.....................................................51
4.2 Operationof conveyingsystem..........................................................51
5. Trouble-shooting.....................................................................................52
6. Maintenance and Repair.........................................................................53
6.1 Filter& PressureRegulatingValve....................................................53
6.1.1 Filter& PressureRegulatingValveDrawing.............................53
6.1.2 Filter& PressureRegulatingValveOperation steps.................54
6.2 Air Filters............................................................................................54
6.3 BlowerMotors....................................................................................54
6.4 GXW/GWHeatless DehumidifyingCompactDryer............................55
6.4.1 OperationInstruction................................................................55
6.4.2 Specifications...........................................................................55
6.4.3 Installation................................................................................56
6.4.3.1 Inspect.........................................................................56
6.4.3.2 Warning........................................................................56
6.4.3.3 Installation....................................................................56
6.4.3.4 WorkingInstruction......................................................57
6.4.3.5 ElectricalConnections..................................................57
6.4.3.6 Controller.....................................................................57
6.4.4 TechnicalParameters...............................................................58
6.4.5 Maintenance.............................................................................58
6.4.5.1 Adjustment and Monitoring..........................................58
5(63)
6.4.5.2 SemiYearInspect........................................................58
6.4.5.3 RegenerationAir Adjustment.......................................59
6.4.5.4 Controller.....................................................................59
6.4.5.5 DryingTower................................................................59
6.4.5.6 ImproperOperation......................................................59
6.4.5.7 Oil Pollution..................................................................59
6.4.5.8 Adsorbent Replacement...............................................59
6.4.5.9 FilterElement Replacement.........................................60
6.4.5.10 Troubleshooting...........................................................61
6.5 MaintenanceSchedule.......................................................................62
6.5.1 About theMachine....................................................................62
6.5.2 Installation &Inspection............................................................62
6.5.3 DailyChecking..........................................................................62
6.5.4 WeeklyChecking......................................................................62
6.5.5 MonthlyChecking.....................................................................62
6.5.6 Half-yearlyChecking................................................................62
TableIndex
Table1-1 Specifications.................................................................................10
Table2-1 PartsList (SDL-20U~120U-HD).....................................................20
Table2-2 PartsList (SDL-160U~450U-HD)...................................................21
Table2-3 PartsList (SDL-600U~1200U-HD).................................................22
Table2-4 ElectricalCircuit.............................................................................25
Table2-5 ElectricalComponentsList (SDL-20U-HD)....................................31
Table2-6 ElectricalComponentsList (SDL-40U-HD)....................................32
Table2-7 ElectricalComponentsList (SDL-80U-HD)....................................33
Table2-8 ElectricalComponentsList (SDL-160U-HD)..................................34
Table2-9 ElectricalComponentsList (SDL-230U-HD)..................................35
Table2-10 ElectricalComponentsList (SDL-300U-HD)................................36
Table2-11 ElectricalComponentsList (SDL-450U-HD)................................37
Table2-12 ElectricalComponentsList (SDL-600U-HD)................................42
Table2-13 ElectricalComponentsList (SDL-750U-HD)................................43
Table2-14 ElectricalComponentsList (SDL-900U-HD)................................44
6(63)
Table2-15 ElectricalComponentsList (SDL-1200U-HD)..............................45
PictureIndex
Picture1-1 OutlineDrawing...........................................................................11
Picture1-2 Blower..........................................................................................12
Picture2-1 WorkingPrinciple.........................................................................17
Picture2-2 Systemstructure..........................................................................18
Picture2-3 AssemblyDrawing.......................................................................19
Picture2-4 Filter& PressureRegulatingValveDrawing................................23
Picture2-5 Heater..........................................................................................24
Picture2-6 MainCircuit (SDL-20U~450U-HD)...............................................27
Picture2-7 ControlCircuit 1(SDL-20U~450U-HD)........................................28
Picture2-8 ControlCircuit 2(SDL-20U~450U-HD)........................................29
Picture2-9 ElectricalComponentsLayout (SDL-20U~450U-HD)..................30
Picture2-10 Mainelectricalcircuit (SDL-600U~1200U-HD)...........................38
Picture2-11 Controlcircuit 1(SDL-600U~1200U-HD)...................................39
Picture2-12 Controlcircuit 1(SDL-600U~1200U-HD)...................................40
Picture2-13 Electricalcomponentslayout (SDL-600U~1200U-HD)..............41
Picture3-1 Installationdiagram......................................................................46
Picture3-2 PowerSupply...............................................................................47
Picture3-3 Pipe Heaters................................................................................47
Picture3-4 DryingBlower..............................................................................48
Picture3-5 ConveyingBlower........................................................................48
Picture3-6 InstallationofDryingHopper........................................................49
Picture3-7 GXW/GWHeatless DehumidifyingCompactDryer.....................49
Picture3-8 Filter.............................................................................................50
Picture6-1 Filter& PressureRegulatingValveDrawing................................54
7(63)
1. General Description
Read thismanualcarefullybeforeoperationtopreventdamageofthe
machine orpersonalinjuries.
SDL-U seriesofdrying loaderscombineconventionalhotair dryingand two-stage
conveyingfunctionsintoacompactunit. Itisparticularlysuitableforusingwiththe
bigtonnagemouldingmachineswhen heightrestriction isconcernedatthe
workshop.The SDL-U serieshasaunique function oftwo-stageconveyingfthat
can transportbothrawmaterialtoitsowndryinghopperand dried materialtothe
mouldingmachine.
Model: SDL-80U-HD
8(63)
1.1CodingPrinciple
Note
*CE=CEConformityP=For PolishedHopper Inside
S
DL
-
xxx
U
-
xxx
European Type
ShiniDrying Loaders
Option *
Hopper Capacity(L)
HD=Heatless Dehumidifying
1.2Feature
1)Standardconfiguration
●SDL-U integratesautoloadinganddryingintooneunit, whileSDL-U-HD
integratesdehumidifying, dryingand autoloadingintoone unit.
●Adoptsmicroprocessorand P.I.D.controlsystemtoaccuratelycontroldrying
temperature.
●Occupyasmall place, makingmovementeasilyand replacingunits
conveniently. .
●Hoppersaremadeofstainless steeltoavoidcontamination.
●Full functionalalarmingsystemcanimmediatelyshowfaults.
●Closed-loopconveyingdeviceeliminatesthe possibilityof moisture
reabsorption duringdried materialconveying.
●Hot air recyclingdeviceisequipped asastandard, featuringenergysaving,
no exhaust of hot air and dust, andenvironmentalprotection.
●Standardshut-offsuction boxensuresnoresidualmaterialaftereach
loadingprocess.
●European type heatinsulated hopperensuresno heat loss andnomaterial
pollution.
●7-daystart/stop timerisstandardequipment, whichcanbecustomized.
2)Accessoryoption
●SHD-U-HD heatless regenerativedeviceisoptional, can supplydryair with
relativelowdewpoint tospeed up materialhandlingprocess.
9(63)
All serviceworkshouldbe carried out byaperson withtechnicaltrainingor
correspondingprofessionalexperience.The manualcontainsinstructionsforboth
handlingand servicing.Chapter6, whichcontainsserviceinstructionsintendedfor
serviceengineers. Otherchapterscontaininstructionsforthedailyoperator.
Anymodificationsofthemachinemustbe approved bySHINI inordertoavoid
personalinjuryand damagetomachine.Weshall not beliableforanydamage
causedbyunauthorized changeof themachine.
Ourcompanyprovidesexcellent after-salesservice. Shouldyou haveanyproblem
duringusingthemachine,pleasecontactthecompanyorthelocalvendor.
HeadquarterandTaipeifactory
Tel:(886)226809119
ShiniPlastics Technologies(Dongguan), Inc
Tel:(86)769 81116600
ShiniPlastics TechnologiesIndiaPvt.Ltd.
Tel:(91)250 3021166
10(63)
1.3Technical Specifications
1.3.1Specifications
Table1-1 Specifications
Model
SDL-
20U
40U
80U
120U
160U
230U
300U
450U
600U
750U
900U
1200U
Air InletDia. (inch) 2 2 2.5 2.5 3 3 3 3 4 4 4 4
Air OutletDia.(inch)
1.5 1.5 2 2 2.5 2.5 2.5 2.5 3 3 4 4
ConveyingHoseDia.
(inch) 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2 2
Process Blower (kW)
(50 / 60Hz) 0.05/
0.06
0.12/
0.15
0.12/
0.15
0.12/
0.15
0.12/
0.15
0.12/
0.15
0.18/
0.22
0.18/
0.22 0.55/
0.66
0.55/
0.66
0.55/
0.66
1.1/
1.32
Dryer hopper
capacity (L) 20 40 80 120 160
230 300 450 600
750
900
1200
Process Heater(kW)
2.2 3 3.9 3.9 6 6 12 12 18 18 24 24
ConveyingBlower
(kW)(50/60Hz) 1.5/
1.8 1.5/
1.8 1.5/
1.8 1.5/
1.8 1.5/
1.8 1.5/
1.8 1.5/
1.8 1.5/
1.8 1.5/
1.8 1.5/
1.8 2.4/
3.0 2.4/
3.0
SHR-U-E Hopper
(liter) 3 3 6 6 6 12 12 12 12 12 18 24
SHR-UHopper (liter)
3 3 6 6 6 12 12 12 12 12 24 24
H(mm)
1200
1300
1550
1800
1880
2160
2020
2420
2450
2720
2610
3030
W(mm)
1035
1035
1035
1035
1400
1400
1400
1400
1960
1960
1960
1960
Dimension
D(mm)
850
850
850
850 1000
1000
1000
1000
1450
1450
1450
1450
Weight(kg) 110
120
130
195 215
240 310 350 435
500
550
600
Note:1)4~6 barcompressedairsupply.Wereservethe righttochangespecifications
2) Power supply: 3 , 230 / 400/ 460/ 575V, 50 / 60Hz.withoutpriornotice.