Shini SHD Series User manual

SHD
Standard”HopperDryer
Date: Dec, 2018
Version:Ver.E

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Content
1. General Description..................................................................................... 5
1.1 CodingPrinciple......................................................................................6
1.2 Feature....................................................................................................6
1.3 TechnicalSpecifications..........................................................................8
1.3.1 ExternalDimensions......................................................................8
1.3.2 Specification..................................................................................9
1.4 SafetyRegulations................................................................................ 11
1.4.1 SafetySignsand Labels.............................................................. 11
1.4.2 Signsand Labels......................................................................... 12
1.5 ExemptionClause................................................................................. 12
2. StructureCharacteristics and WorkingPrinciple.................................... 13
2.1 WorkingPrinciple.................................................................................. 13
2.2 Options.................................................................................................. 14
2.2.1 Air Filter....................................................................................... 14
2.2.2 BlowerInlet Filter......................................................................... 14
2.2.3 MagneticBase............................................................................. 14
2.2.4 Hot Air Recycler........................................................................... 15
2.2.5 HopperMagnet............................................................................ 15
2.2.6 MaterialSuction Box/Shut-off Suction Box.................................. 16
2.2.7 N-Type FloorStand..................................................................... 16
3. Installation and Debugging........................................................................ 17
3.1 Direct Installation................................................................................... 17
3.2 FloorStand Installation......................................................................... 18
3.3 Connectingthe PowerSource.............................................................. 18
3.4 TheHopperDryerTest......................................................................... 18
3.5 Installation of the Options...................................................................... 19
3.5.1 Installation of Air-Exhaust Filter................................................... 19
3.5.2 SuctionBoxInstallation............................................................... 19
3.5.3 BlowerInlet FilterInstallation....................................................... 20
3.5.4 Hot Air RecyclerInstallation......................................................... 20
4. Operation Guide......................................................................................... 22

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4.1 ControlPanel........................................................................................ 22
4.1.1 PanelOperation........................................................................... 22
4.1.2 TemperatureSetting.................................................................... 22
4.1.3 TemperatureLock....................................................................... 22
4.1.4 PIDSetting.................................................................................. 23
4.1.5 Intermittent OperationSetting...................................................... 24
4.1.6 One-weekTimingSetting............................................................ 24
4.1.7 Communication Setting (optionalfunctions)................................ 24
4.1.8 OperationFlow............................................................................ 26
4.1.9 WrongCodesRemark................................................................. 27
5. Maintenance and Repair............................................................................ 28
5.1 Blower................................................................................................... 28
6. Troubleshooting ......................................................................................... 28
TableIndex
Table1-1: Specification...................................................................................... 9
Table1-2: Dryerdryingcapacity(kg/hr)(Selection guide).................................. 10
PictureIndex
Picture1-1: Externaldimensions........................................................................ 8
Picture2-1:Workingprinciple........................................................................... 13
Picture3-1: Direct installation........................................................................... 17
Picture3-2: Floorstandinstallation................................................................... 18
Picture3-3: Blower........................................................................................... 19
Picture3-4: Left: Air-exhaustelbowofdryer Right: Air-exhaustfilter............. 19
Picture3-5: European suction box.................................................................... 19
Picture3-6: Shut-off suction box....................................................................... 20
Picture3-7: AIFblowerinletfilter...................................................................... 20
Picture3-8: Hotair recycler.............................................................................. 21
Picture4-1: ControlPanel................................................................................. 22

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1. General Description
Pleaseread throughthisoperation manualbeforeusingthe machine to
prevent damagesofthemachineorpersonalinjuries.
SHD-50

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1.1CodingPrinciple
Hopper Capacity(kg)
"Standard"Hopper Dryer
Option
S
HD -
xxx -
xxx
1.2Feature
lAdopt hot air diffusertogainaneven hotair flowtoimprovedrying
efficiency.
lHot air inletelbowdesigncan preventdust pilingup atbottomof thepipe
heaterssoastoavoidburning.
lAll materialcontact surfacesaremadeof stainless steeltoeliminate
materialcontamination.
lHopperseparatedfromitsbase,ensuringconvenient cleaning.
lAll seriesareequipped withexposed powerswitch.
lForSHD-25~150,heaterpipesareconnected byaluminumsheetsand
othermodelsareequipped withtemperatureprotectiontoprevent heater
pipe fromdamagingbyblowerfaults.
lOverheat trippingcanautomaticallycut offpowerwhen drying
temperatureexceedsset deviation value.
lAdoptsheat-insulatedblowertoprolongblowerlifespan.
lAll seriesofmodelsstandardequipped with7-daytimingandintermittent
operation function.
lAll seriesofmodelsadoptmicrocomputercontrolandRS485
communicationport.

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All serviceworkshouldbe carried outbyaperson withtechnicaltrainingor
correspondingprofessionalexperience. The manualcontainsinstructionsforboth
handlingandservicing.Chapter5,whichcontainsserviceinstructionsintendedfor
serviceengineers. Otherchapterscontaininstructionsforthedailyoperator.
Anymodificationsofthe machine mustbeapproved bySHINIinordertoavoid
personalinjuryand damagetomachine.Weshall notbe liableforanydamage
causedbyunauthorized changeof themachine.
Ourcompanyprovidesexcellentafter-salesservice.Shouldyou haveany
problemduringusingthe machine,pleasecontactthecompanyorthe local
vendor.
Headquarterand Taipeifactory
Tel:[phone]
ShiniPlastics Technologies(Dongguan), Inc
Tel:[phone]
ShiniPlastics TechnologiesIndiaPvt.Ltd.
Tel:[phone]

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1.3Technical Specifications
1.3.1ExternalDimensions
SHD-12 SHD-25~150
SHD-200~600 SHD-800/1000
Picture1-1: Externaldimensions

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1.3.2Specification
Table1-1: Specification
SHD- 12 25 50 75 100 150
200 300 400 500 600 800 1000
Ver. D C C C C C D D E D D D D
HeaterPower
(kW)
2.2
/3*
3
/3.3*
3.9
/4.2*
4.2
/4.8*
6
/6.6*
6.6
/7.2*
8.4
/9.6*
9.6 18 19.2 21 24 32
Blower Power
(kW)
0.05 0.12 0.12 0.12 0.12 0.12 0.18 0.18 0.55 0.55 0.55 1.1 1.1
Loading
Capacity(kg)
12 25 50 75 100 150 200 300 400 500 600 800 1000
H(mm) 790
1015 1145 1240 1340 1620 1580 1980 2170 2350 2570 2760 3060
H1(mm) 690
925 1045 1150 1340 1605 1332 1432 1900 1900 2075 2300 2530
H2(mm) 317
410 380 475 470 470 550 550 838 838 838 1010 1010
H3(mm) 370
460 520 620 725 970 975 1220 1220 1400 1545 540 540
H4(mm) 106
194 206 208 233 233 184 184 334 334 334 1550 1845
H5(mm) 115
150 150 150 158 158 158 158 283 283 283 283 283
W(mm) 660
725 840 900 955 955 1230 1230 1365 1365 1365 1420 1420
D(mm) 360
405 490 550 605 605 770 770 915 915 950 600 600
D1(mm) 130
158 158 158 238 238 238 238 345 345 345 345 345
W1(mm) 130
148 148 148 238 238 238 238 345 345 345 345 345
A(mm) 325
385 470 530 595 595 750 750 910 910 910 960 960
B(mm) 55 55 55 55 90 90 90 90 105
105 105 105 105
Weight (kg) 35 40 45 55 70 75 100
120 165 170 240 280 300
Note: 1)Aboveloadingcapacityisbasedonpelletmaterialof 0.65kg/Linbulkdensityand3~5mm indiameter.
2) “*”Standsforhigh-temp.model,add"H" attheendof model code.
3) MaximumdryingtemperatureofSHD-EHis 150°C.
4) Power: 3 ,230/400/460/575VAC,50/60Hz.

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Table1-2: Dryerdryingcapacity(kg/hr)(Selection guide)
Drying Temp.
80 80 80 80 80 75 75 75 80 75
-
120
70
Drying Time
0.75hrs 0.75hrs 0.75hrs
1hrs 1hrs 4hrs 5hrs 7hrs
2.5hrs
2.25hrs
1.5hrs
3hrs
1.25hrs
ModelSHD
1000 1000 1000 1000
750 400 200 165 110 330 375 430 200 510
800 800 800 800 600 320 160 130
90
365 300 380 160 445
600 600 600 600 440 240 120 100
70
200 220 330 120 380
500 500 500 500 375 200 100
80 60
165 180 275 105 305
400 400 400 400 300 160
80 65 50
140 150 220
90
250
300 300 300 300 225 120
60 45 35
100 110 160
75
185
200 200 200 200 150
80 35 30 20 60 70
100
40
120
150 150 150 150 115
60 27 22 15 45 52 75 30 90
100 100 100 100
80 40 20 16 10 30 35 50 20 60
75 75 75 75 57 30 13 11
7
22 26 37 15 45
50 50 50 50 38 20 10
8 5
12 17 25 10 30
25 20 20 20 14
8 4
3.2
2 6 6
10
4
12
12
8 8 8 6 4 2
1.5
1
2.5 2.5
4
1.5
5
Material Polystyre Polyethylen Poly propyrene Poly styrence H
·
D
ABS Nylon11,12 Nylon6/6,6/10 Nylon6 Acrylicfiber Cellulose acetate Butyrate Polycarbonate RigidPVC
Notes:Basedonrelativehumidity65%withambienttemperatureof20 ,moisurecontentafterdryingcanbe
0.2% roless.

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1.4SafetyRegulations
1.4.1SafetySignsand Labels
Note!
Electricalinstallationshouldbe done byqualifiedelectrician only.
BeforeconnectingtoACPowerSource,turnpowerswitchtoOFF position.
WhileACpowersourceisconnected,makesurespecificationsand
overload protectionratingofthepowerswitcharesuitableandreliable.
When themachineisundercareormaintenance,turnoffbothpower
switchand automaticoperationswitch.
Danger!
Highpresscure!
It isattachedtothecontrolbox.
Warning!
Hightemperaturesurfacemayburnhands!
It isattachedonthecoverofpipe heater.
Attention!
Thismarkremindsyoutobemorecareful！
Warning!
Hightemperaturesurfacemayburnhands！
Thislabelshouldbestick tothe shell of electricheatingbox.

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1.4.2Signsand Labels
Protectiondeviceactivateswhen overheat
occurs；afterfaultsaredischarged,press
blue keytoresetandturnontheswitchto
Restart operation.
Push-and-pull switchforshut-off plate:
I: Means"Pull"
O: Means"Push"
Regularlyclean the filterscreen toavoid
insufficient dryingcaused byblocking
Communication interfaceRS485
1.5 Exemption Clause
Thefollowingstatementsclarifythe responsibilitiesandregulationsbornbyany
buyeroruserwho purchasesproductsandaccessoriesfromShini(including
employeesandagents).
Shiniisexemptedfromliabilityforanycosts,fees,claimsandlossescausedby
reasonsbelow:
1.Anycareless orman-madeinstallations, operation and maintenances
uponmachineswithoutreferringtotheManualpriortomachine using.
2.Anyincidentsbeyondhuman reasonablecontrols, whichinclude
man-made viciousordeliberatedamagesorabnormalpower, and
machine faultscaused byirresistiblenaturaldisastersincludingfire,flood,
stormandearthquake.
3.Anyoperationalactionsthatarenotauthorized byShiniuponmachine,
includingaddingorreplacingaccessories,dismantling, deliveringor
repairing.
4.Employingconsumablesoroil mediathatarenotappointed byShini.

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2. Structure Characteristics andWorkingPrinciple
2.1 WorkingPrinciple
Picture2-1:Workingprinciple
Inthedryingprocess,hotair withconstanttemperatureisblownbythe drying
blower2ofSHD intothe dryinghopper7todrythe materials.Moisturewill be
separatedout and takenawaybyhot air, thustogainasatisfieddryingeffect.
Air blownout ofblowerviahot air pipe 4becamehightemperaturedryingair after
beingheated.Through shade separator5andscreen protector6,hotair can be
equablydispersed tothe materialinstoragetank(seepicture).Hotair recycleris
optionalsotheair entered dryinghopper7afterbeingfilteredbyreturnair will get
intothe dryingblower2toform aclosed loopcircle, whichsaveselectricity.

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2.2Options
2.2.1Air Filter
Effectivelyfilter99%ofdust-containair discharged fromdryertoavoidair
pollution.
2.2.2BlowerInlet Filter
Notes: refill air inputofthe blowerisadjustable.
2.2.3MagneticBase
Made ofaluminumwithbuilt-inhoppermagnet, caneffectivelyseparatemetal
scrapsout toavoidmaterialcontamination. (MB-400 isstandardconfiguration)
Model Applied to
ADC-1 SHD-12
ADC-2 SHD-25~150
ADC-3 SHD-200~1000
Model Applied to
AIF-12 SHD-12
AIF-25 SHD-25
AIF-50 SHD-50/75
AIF-100 SHD-100/150
AIF-200 SHD-200~500
AIF-600 SHD-600
AIF-800 SHD-800~1000
ModelApplied to Magnetic
Frame Aluminum Holder×2
MB-12 SHD-12
MR-3
88.5 ×78 ×2.3
MB-50 SHD-25~75
MB-100 SHD-100~300 118.5 ×105 ×2.3
MB-400 SHD-400 andabove 147 ×130 ×2.3

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2.2.4Hot Air Recycler
Workwithhopperdryertomakethehotair formasemi-closedcirculatedloop
and hasfeaturesasfollows
1)Hot air recyclingand circulatingavoidsindoortemperaturerisingup.
2)Keepair infactorycleanandensuregood product quality.
3)Heatingbyfasthotair circulation canlowerenergyconsumption by40%.
2.2.5HopperMagnet
ModelApplied to Aluminum Holder×2(mm)
MR-5 SHD-12 (148 x80 x2.3)
MR-7 SHD-25~75 (190 x80 x2.3)
MR-9 SHD-100~400 (240 x80 x2.3)
MR-11 SHD-600 andabove (298 x80 x2.3)
Model
Filtering
Barrel
Dia. (mm)
Inlet Air
Pipe Dia.
(inch)
Flange of
AirOutlet
(inch)
Applied to
HAR-12 157 2 SHD-12
HAR-25 157 2.5 SHD-15
HAR-50 175 3 SHD-50/75
HAR-100 217 3 SHD-100/150
HAR-200 245 4 SHD-200~500
HAR-600 245 4 SHD-600
HAR-800 245 4 SHD-800~1000
Absorbmetalscrapsinthe materialto
avoidthe damageofmoldingscrew.

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2.2.6MaterialSuction Box/Shut-off Suction Box
Europeanstyleinappearancedesign, workwithdryerthathasafloorstandand
vacuumloader, suitableformaterialsuctionand discharging.
Applied to
Model
SHD-12~75 SHD-100 and above
SBU -20-38S -160-38S
SBU -20-50S -160-50S
SBU -20-38D -160-38D
SBU -20-50D -160-50D
Notes:1) Install pneumatic shut off valve(add "V "at the endofthemodelcode).
2) Changeintostainless steel material (add "S"at theendofthe modelcode).
3) Stainless steel polishing (add"P"at theendofthe model code).
4) “S”standsforsingletubesuctionboxand “D”standsfor doubletubessuctionbox.
2.2.7N-Type FloorStand
Model Applied to Dimension(mm)H×W×D A / B / C (mm)
FSN-50 SHD-12~75 600 ×700 ×640 140/54/ 9
FSN-100 SHD-100/150 615 ×800 ×710 210/90/11
FSN-200 SHD-200/300 680 ×1000 ×840 210/90/11
FSN-400 SHD-400~600 700 ×1200 ×1010 260/116 /13
FSN-800 SHD-800/1000 700 ×1600 ×1180 260/116/13
Withwhichmachinescan be easilymoved outofworkplacewhichissuitablefor
the factorieswithheightlimitedworkshops,alsoitcanmakeoperationsmore
convenient.

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3. InstallationandDebugging
NotesforInstallationand Positioning
1)Machine just canbemounted inverticalposition. Makesurethere’sno
pipe,fixed structureorotherobjectsabovetheinstallinglocation and
aroundthemachine whichmayblock machine’sinstallation,hit objectsor
injurehumanperson.
2)Inordertomaintainconvenient operation,it’ssuggested tokeep1m
spacearoundthemachine.Pleasekeepatleast 2mdistancebetween the
deviceand theinflammablegoods.
3)Thisseriesof modelsonlycouldbeappliedinworkingenvironmentwith
good ventilation.
3.1Direct Installation
Picture3-1: Direct installation
Directinstallationtype istomountthe hopperdryerdirectlyon the molding
machine viaastandardbase.SHD-12~300issuitableforthismountingmethod
aswell asfloorstandinstallation type;SHD-400 and modelsaboveshouldadopt
floorstandinstallationtype.
When usingthemethod tomountthe dryer,the equippedstandardbasemust
accordingtomaterialinletdiameterofthe moldingmachinemountingdrill holes.
Then usethe screwtofastenthebaseandthemoldingmachineinlet.

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3.2Floor StandInstallation
Picture3-2: Floorstandinstallation
Floorstand installationtype istomountdryeron afloorstand,thenviaa
photo-sensorhopperreceivertoconveythe materialtothefeed portofamolding
machine.SHD-400 andabovemodelsshouldadopt floorstand installation type.
Machineshouldbeplacedonwater-levelfloortokeepbalance.If itistobe
mountedonahighsurface(e.g.on ascaffoldorainterlayer),shouldensureits
structureandsizescan beartheweight and sizeofthe machine.
3.3Connectingthe Power Source
Accordingtocircuitdiagramofeachmachine toconnectthe powersource.Notice
shouldbe takenconcerningifthepowervoltageisincompliancewiththe required
specifications, alsoifthe switchandloadareproperandsafe.
Notes: Beforeconnecting, the mainswitchshouldbe off.
3.4The Hopper DryerTest
Afterensuringall the circuitshavebeenconnected firmly,turnon themainswitch
to"ON"statusandpressingthe "RUN/STOP"button on controlpanel.Then blower
runs,observewhetherthe rotatingderection oftheblowerissameasthearrow
indicateddirection.Ifitisnot, randomlyexchangetwoofthethreepowerfiring
linesandconnect themfirmly.

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Picture3-3: Blower
3.5InstallationoftheOptions
3.5.1Installation of Air-Exhaust Filter
If thematerialscontaindustortoavoidthedust-containair exhaustedbydryer
pollutingtheworkshop’senvironment.Option withair-exhaustfilterADC can filter
the exhaustedair fromthe dryer.ADC can reachfilterefficiencyof99%.
ADC isinstalled on air-exhaustelbowofthedryer.Pointittotheinstalled holes
thentightenup thescrews, userubberringtosealthe combinedplace.
Picture3-4: Left: Air-exhaustelbowofdryer Right: Air-exhaustfilter
3.5.2SuctionBoxInstallation
Picture3-5: European suction box

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When SHD ismountedon thefloorstandsuction boxshouldbeequipped.To
conveythe dried plasticmaterialconveniently.The installation ofsuction boxis
simple.Installthematbottomofthehopper,pointtotheholesandtighten upthe
screws.
Picture3-6: Shut-offsuction box
3.5.3BlowerInlet FilterInstallation
When dryersinthedust-containenvironmentorhotair requireshighcleanliness,
it can optionwithAIFblowerinlet filter.
Picture3-7: AIFblowerinletfilter
InstallingAIFatblowerinletportwhen installingit, firstlyloosen screwsofthe
blowerinletscreen ,takedownthe screen;then install the AIFatblowerinlet
port, pointtothe holesand tighten up the screws.
3.5.4Hot Air RecyclerInstallation
BasedonAIFblowerinletfilter,usingahear-resistancepipetoconnectthe
hopperexhaustingair toAIF.Thustoformahotair recycler.Byrecyclingthe hot
air can atmost saveenergyconsumption by40%.