Sick Clv65 series User manual

OPERATING INSTRUCTIONS

Advanced Line

CLV65x

Bar Code Scanner

Operating Instructions

CLV65x Bar Code Scanner

Software Versions

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marks of the Microsoft Corporation in the USA and other countries.

AcrobatTM ReaderTM is a trademark of Adobe Systems Incorporated.

Latest manual version

For the latest version of this manual (PDF), see www.sick.com.

Software/Tool Function Version

Bar code scanner

CLV65x

SICK firmware V 3.00

Device Description

CLV65x

Device-specific software module for SOPAS-ET configuration

software

From v 3.00

SOPAS-ET Configuration software From v 2.20

SICK AG Waldkirch

Auto Ident, Reute Plant

Nimburger Strasse 11

79276 Reute

Germany

Operating Instructions

CLV65x Bar Code Scanner

Contents

Table of contents

Figures and Tables............................................................................................................ 5

Abbreviations..................................................................................................... 5

Tables................................................................................................................. 6

Figures ............................................................................................................... 7

1 Notes on this document.................................................................................................11

1.1 Purpose............................................................................................................11

1.2 Target group ....................................................................................................11

1.3 Depth of information.......................................................................................11

1.4 Used symbols ..................................................................................................12

2 Safety information ..........................................................................................................13

2.1 Authorised users .............................................................................................13

2.2 Intended use ...................................................................................................14

2.3 General safety precautions and protection measures .................................14

2.4 Quick stop and quick restart ..........................................................................17

2.5 Environmental information.............................................................................18

3 Quick-Start .......................................................................................................................19

3.1 Preparing the bar code scanner for the quick start......................................19

3.2 Establishing connection with the bar code scanner.....................................20

3.3 Performing the reading...................................................................................20

4 Product description.........................................................................................................23

4.1 Setting up the bar code scanner....................................................................23

4.2 Included in delivery .........................................................................................25

4.3 Device versions ...............................................................................................26

4.4 System requirements......................................................................................26

4.5 Product features and functions (overview) ...................................................27

4.6 Bar code scanner's methods of operation ....................................................28

4.7 Control elements and indicators....................................................................38

5 Installation .......................................................................................................................43

5.1 Overview of installation sequences ...............................................................43

5.2 Installation preparations ................................................................................43

5.3 Installation location ........................................................................................45

5.4 Installation of the bar code scanner..............................................................50

5.5 Installation of external components ..............................................................51

5.6 Removing the bar code scanner ....................................................................52

6 Electrical installation ......................................................................................................53

6.1 Overview of installation sequence.................................................................53

6.2 Electrical installation preparations ................................................................53

6.3 Electrical connections and cables .................................................................54

6.4 Performing electrical installation ...................................................................58

6.5 Pin assignment and wire colour assignment of the assembled cables......64

7 Startup and configuration..............................................................................................67

7.1 Overview of the startup procedure ................................................................67

7.2 SOPAS-ET configuration software ..................................................................67

7.3 Establish communication with the bar code scanner ..................................68

7.4 First startup .....................................................................................................70

7.5 Default setting.................................................................................................72

7.6 Adjusting the bar code scanner .....................................................................73

8 Maintenance ....................................................................................................................75

8.1 Maintenance during operation.......................................................................75

8.2 Cleaning the bar code scanner ......................................................................75

8.3 Cleaning further optical effective surfaces ...................................................77

8.4 Checking the incremental encoder................................................................78

8.5 Replacing a bar code scanner........................................................................78

Operating Instructions

CLV65x Bar Code Scanner

Contents

9 Troubleshooting .............................................................................................................. 79

9.1 Overview of errors and malfunctions ............................................................ 79

9.2 Detailed malfunction analysis ....................................................................... 79

9.3 Status protocol................................................................................................ 80

9.4 SICK Support................................................................................................... 80

10 Technical data................................................................................................................. 81

10.1 Datasheet of CLV65x (line scanner).............................................................. 81

10.2 Data sheet for the CLV65x bar code scanner (line scanner with oscillating mir-

ror)83

10.3 Addition to UL certification............................................................................. 83

10.4 Specification diagrams................................................................................... 84

10.5 CLV65x bar code scanner diminsional drawings .......................................103

11 Appendix ........................................................................................................................107

11.1 Appendix overview........................................................................................107

11.2 Configuring the bar code scanner with command strings .........................107

11.3 Calculating the code length of a bar code ..................................................108

11.4 Dimensional drawing accessories...............................................................109

11.5 Supplementary documentation ...................................................................113

11.6 Glossary.........................................................................................................114

11.7 EC Declaration of Conformity.......................................................................122

11.8 Code samples of bar codes (selection).......................................................123

Operating Instructions Chapter

CLV65x Bar Code Scanner

Figures and Tables

Abbreviations

CAN Controlled Area Network (field bus protocol based on the CAN bus)

CDB Connection Device Basic

CDM Connection Device Modular

CE Communauté Européenne. European Community

CLV Code-Leser V-Prinzip (Code reader V princible)

CMC Connection Module Cloning

CMD Connection Module Device

CMF Connection Module Fieldbus

CMP Connection Module Power

CW Codewinkel (code angle)

DOF Depth Of Field

ESD Electro-Static-Discharge

HTML Hyper Text Markup Language

IInput

LED Light Emitting Diode

LPS Limited Power Supply

MAC Medium Access Control

MTTF Mean Time To Failure

MTTR Mean Time To Repair

OOutput

PROM Programmable Read Only Memory

RA Reading Angle

RAM Random Acces Memory

ROM Read Only Memory

RTF Rich Text Format (standardised document format with format description)

SD Secure Digital

SMART SICK Modular Advanced Recognition Technology

SOPAS-ET SICK Open Portal for Application and Systems Engineering Tool (PC software for Windows for confi-

guring the bar code scanner)

PLC Progammable Logic Controller

TCP/IP Transmission Control Protocol/Internet Protocol

Chapter Operating Instructions

CLV65x Bar Code Scanner

Figures and Tables

Tables

Tab. 1-1: Target group ..................................................................................................... 11

Tab. 2-1: Required qualification for starting up the bar code scanner ........................ 13

Tab. 2-2: Laser data of CLV65x ...................................................................................... 16

Tab. 4-1: CLV65x bar code scanner delivery ................................................................. 25

Tab. 4-2: Variants of the CLV65x Bar Code Scanner .................................................... 26

Tab. 4-3: Overview of the bar code scanner's product features and functions ........... 28

Tab. 4-4: Data interface function .................................................................................... 36

Tab. 4-5: LED indications ................................................................................................. 38

Tab. 4-6: Meaning of the LEDs during activation of buttons ......................................... 39

Tab. 5-1: Permitted reading angles between the scanning line and bar code ............ 47

Tab. 6-1: Electrical connections to the bar code scanner with a fixed cable

and connector (standard version) .................................................................. 55

Tab. 6-2: Electrical connections to the bar code scanner with connector unit

(Ethernet version) ............................................................................................ 55

Tab. 6-3: Standard version: Pin assignment of the 15-pole D-Sub-HD

cable connector ............................................................................................... 56

Tab. 6-4: Ethernet version: Pin assignment of the 4-pole M12 socket ....................... 56

Tab. 6-5: Ethernet version: Pin assignment on the 12-pole M12 plug ........................ 57

Tab. 6-6: Recommended maximum cable lengths, depending on the selected

data transfer rate ............................................................................................. 59

Tab. 6-7: Ratings for the switching inputs ..................................................................... 62

Tab. 6-8: Ratings for the switching outputs ................................................................... 63

Tab. 6-9: Pin assignment of the 4-pole M12 plug and the 6-pole RJ45 plug .............. 64

Tab. 6-10: Pin assignment of the 12-pole M12 socket and the 15-pole

D-Sub-HD plug .................................................................................................. 64

Tab. 6-11: Pin assignment of the 12-pole M12 socket and wire colours

at the open end ................................................................................................ 65

Tab. 6-12: Pin assignment of the 5-pole M12 plug and wire colours

at the open end ................................................................................................ 65

Tab. 6-13: Pin assignment of the 15-pole D-Sub-HD socket and wire colours

at the open cable end ...................................................................................... 66

Tab. 7-1: Default setting for the SOPAS-ET configuration software (excerpt) ............. 68

Tab. 7-2: Connection between the PC with SOPAS-ET configuration software

and the bar code scanner ............................................................................... 68

Tab. 10-1: Technical specifications of the bar code scanner CLV65x (line scanner) .... 82

Tab. 10-2: Technical specifications for the CLV65x bar code scanner

(line scanner with oscillating mirror) ............................................................... 83

Tab. 10-3: Technical specifications for UL certification: bar code scanner

with connection cable from 0.9 m (1 ft) up to 6 m (19.7 ft) ......................... 83

Tab. 10-4: Reading conditions for all specification diagrams ........................................ 84

Tab. 11-1: Help table for calculating the code length of a bar code .............................108

Tab. 11-2: Supplementary documentation .....................................................................113

Operating Instructions Chapter

CLV65x Bar Code Scanner

Figures and Tables

Figures

Fig. 2-1: Outlet opening of the laser radiation at the reading window

(shown here: Ethernet version) ....................................................................... 15

Fig. 2-2: Laser warning sign attached to the bar code scanner at delivery ................ 16

Fig. 3-1: Quickstart register tab of SOPAS-ET configuration software ........................ 20

Fig. 3-2: Quickstart register tab in Single Device Mode ............................................... 21

Fig. 4-1: Housing types of the CLV65x bar code scanner............................................. 23

Fig. 4-2: Device view of the CLV65x bar code scanner

(shown here: Ethernet-Version)........................................................................ 24

Fig. 4-3: Bar code scanner's methods of operation

in a conveyor system (schematic) ................................................................... 29

Fig. 4-4: Optimization of the depth of field for the object ............................................ 31

Fig. 4-5: Switching the focus for CLV65x: Division of the entire reading area

in distance configurations ............................................................................... 32

Fig. 4-6: Oscillating mirror CLV65x: Example of focal position control in search run,

here with 6 focus positions ............................................................................. 33

Fig. 4-7: Reading operation mode for the CLV65x bar code scanner

in stand-alone operation ................................................................................. 35

Fig. 4-8: Micro SD memory card for storing the parameter set.................................... 42

Fig. 5-1: Example: Fixing the bar code scanner with the bracket no. 2042800 ........ 44

Fig. 5-2: Exchanging the laser warning sign ................................................................. 45

Fig. 5-3: Allocation of the scanning line(s) for the bar code and conveyor system ... 46

Fig. 5-4: Definition of the reading distance a and the aperture angle α.................... 46

Fig. 5-5: Line scanner: Reading angles that occur between the scanning line

and bar code .................................................................................................... 47

Fig. 5-6: Avoiding surface reflection using the line scanner as an example:

Angle between emitting light and bar code

(tilted away from the plumb line) .................................................................... 48

Fig. 5-7: Counting direction of the reading angle RA within the scanning line

and of the code angle CW with oscillating mirror .......................................... 49

Fig. 5-8: Line scanner: Installation example for positioning the external reading

pulse sensor ..................................................................................................... 51

Fig. 6-1: Standard version: Electrical connections at the bar code scanner

with connection cable....................................................................................... 54

Fig. 6-2: Ethernet version: Electrical connections at the bar code scanner

with connector unit ........................................................................................... 54

Fig. 6-3: Direction of rotation of the connector unit ..................................................... 58

Fig. 6-4: Wiring the serial host data interfaces (RS-232 or RS-422)

on the 15-pole D-Sub-HD plug ........................................................................ 60

Fig. 6-5: Function of the Ethernet interface .................................................................. 61

Fig. 6-6: Wiring the “Sensor 1“ switching input on the 15-pole D-Sub-HD plug ......... 62

Fig. 6-7: Wiring the “Sensor 2“ switching input on the 15-pole D-Sub-HD plug ......... 62

Fig. 6-8: Possible wiring of the "Result 1" switching output on the 15-pole

D-Sub-HD plug .................................................................................................. 63

Fig. 7-1: Configuration with SOPAS-ET and storage the parameter set....................... 70

Fig. 8-1: Cleaning the reading window .......................................................................... 77

Fig. 8-2: Cleaning of the external optical sensors (reading pulse generator) ............ 77

Chapter Operating Instructions

CLV65x Bar Code Scanner

Figures and Tables

Fig. 10-1: Meaning of selection 1, 2and 3in the reading area diagram

related to depth of focus diagram. .................................................................. 85

Fig. 10-2: Depth of field ranges of the CLV650 line scanner with front reading window:

Resolutions 0.25 mm (9.8 mil), 0.35 mm (13.8 mil), 0.5 mm (19.7 mil)

and 1.0 mm (39.4 mil) ..................................................................................... 86

Fig. 10-3: Depth of field ranges of the CLV650 line scanner with front reading window:

min. und max. reading distance depending on the focus position

and the aperture angle with a resolution of 0.25 mm (9.8 mil) ................... 87

Fig. 10-4: Depth of field ranges of the CLV650 line scanner with front reading window:

min. und max. reading distance depending on the focus position

and the aperture angle with a resolution of 0.35 mm (13.8 mil) ................. 88

Fig. 10-5: Depth of field ranges of the CLV650 line scanner with front reading window:

min. und max. reading distance depending on the focus position

and the aperture angle with a resolution of 0.5 mm (19.7 mil) ................... 89

Fig. 10-6: Depth of field ranges of the CLV650 line scanner with front reading window:

min. und max. reading distance depending on the focus position

and the aperture angle with a resolution of 1.0 mm (39.4 mil) ................... 90

Fig. 10-7: Depth of field ranges of the CLV650 line scanner with oscillating mirror

(side reading window):

Resolutions 0.25 mm (9.8 mil), 0.35 mm (13.8 mil), 0.5 mm (19.7 mil)

and 1.0 mm (39.4 mil) ..................................................................................... 91

Fig. 10-8: Depth of field ranges of the CLV650 line scanner with oscillating mirror

(side reading window): min. und max. reading distance depending

on the focus position and the aperture angle

with a resolution of 0.25 mm (9.8 mil) ........................................................... 92

Fig. 10-9: Depth of field ranges of the CLV650 line scanner with oscillating mirror

(side reading window): min. und max. reading distance depending

on the focus position and the aperture angle

with a resolution of 0.35 mm (13.8 mil) ........................................................ 93

Fig. 10-10: Depth of field ranges of the CLV650 line scanner with oscillating mirror

(side reading window): min. und max. reading distance depending

on the focus position and the aperture angle

with a resolution of 0.5 mm (19.7 mil) ........................................................... 94

Fig. 10-11: Depth of field ranges of the CLV650 line scanner with oscillating mirror

(side reading window): min. und max. reading distance depending

on the focus position and the aperture angle

with a resolution of 1.0 mm (39.4 mil) ........................................................... 95

Fig. 10-12: Depth of field ranges of the CLV651 line scanner with front reading window:

Resolution 0.5 mm (19.7 mil) and inclination angle 0°/45° ....................... 96

Fig. 10-13: Depth of field ranges of the CLV651 line scanner with front reading window:

Resolution 0.5 mm (19.7 mil); inclination angle 0°;

aperture angle 25°/55°................................................................................. 97

Fig. 10-14: Depth of field ranges of the CLV651 line scanner with front reading window:

Resolution 0.5 mm (19.7 mil); inclination angle 45°;

aperture angle 25°/55°................................................................................. 98

Fig. 10-15: Depth of field ranges of the CLV651 line scanner with oscillating mirror

(side reading window): Resolution 0.5 mm (19.7 mil)

and inclination angle 0°/45°.......................................................................... 99

Fig. 10-16: Depth of field ranges of the CLV651 line scanner with oscillating mirror

(side reading window): Resolution 0.5 mm (19.7 mil);

inclination angle 0°; aperture angle 25°/55° ...........................................100

Fig. 10-17: Depth of field ranges of the CLV651 line scanner with oscillating mirror

(side reading window): Resolution 0.5 mm (19.7 mil);

inclination angle 45°; aperture angle 25°/55° .........................................101

Operating Instructions Chapter

CLV65x Bar Code Scanner

Figures and Tables

Fig. 10-18: CLV650: Deflection range as a function of the reading distance,

deflection angle and resolution .....................................................................102

Fig. 10-19: CLV651: Deflection range as a function of the reading distance,

deflection angle and resolution of 0.5 mm (19.7 mil) .................................102

Fig. 10-20: Standard version: Dimensions of bar code scanners

with front reading window (CLV65x-0000)....................................................103

Fig. 10-21: Standard version: Dimensions of the bar code scanner

with oscilliating mirror (CLV65x-6000)..........................................................104

Fig. 10-22: Ethernet version: Dimensions of bar code scanners

with front reading window (CLV65x-0120)....................................................105

Fig. 10-23: Ethernet version: Dimensions of the bar code scanner

with oscilliating mirror (CLV65x-6120)..........................................................106

Fig. 11-1: Dimensions of the fixing bracket no. 2020410 ...........................................109

Fig. 11-2: Dimensions of the quick release clamp no. 2025526 ...............................110

Fig. 11-3: Dimensions of the fixing bracket no. 2042800............................................111

Fig. 11-4: Dimensions of the round rod holder no. 2042801 ......................................112

Fig. 11-5: EC Declaration of Conformity for the bar code scanner

(page 1, scaled down version) ......................................................................122

Fig. 11-6: Code samples of bar codes of various module widths

(print ratio 2:1) ...............................................................................................123

Chapter Operating Instructions

CLV65x Bar Code Scanner

Figures and Tables

Operating Instructions Chapter 1

CLV65x Bar Code Scanner

Notes on this document

1Notes on this document

1.1 Purpose

This document provides instructions for technical staff on the installation and operation of

the bar code scanner series CLV65x with autofocus in the following versions:

• Line scanner / line scanner with oscillating mirror

• With front / side reading window (oscillating mirror)

• With cable and connector (standard version) / with connector unit (Ethernet version)

A summary of all device versions is shown in chapter 4.3 Device versions, page 26.

This document contains the following information:

•Installation

• Electrical installation

• Startup and configuration

•Maintenance

•Troubleshooting

• Replacing the bar code scanner

A step-by-step approach is taken for all tasks.

1.2 Target group

The traget group of this document is persons assigned the following tasks:

Tab. 1-1: Target group

1.3 Depth of information

This document contains all the required information for installation, electrical installation

and operation of the bar code scanner at the installation location. The factory default set-

ting (basic configuration) of the bar code scanner is prepared for the use as a stand-alone

device.

Configuration of the bar code scanner for the application-specific reading conditions and

operation is carried out using the SOPAS-ET configuration software on a WindowsTM PC. The

SOPAS-ET configuration software contains an online help system to facilitate configuration.

Important Further information about the design of the bar code scanner as well as the bar code tech-

nology is available from SICK AG, Auto Ident division.

On the Internet at www.sick.com.

Tasks Target group

Installation, electrical installation, maintenance,

replacing the device

Qualified staff, e.g. service technicians and fac-

tory electricians

Startup and configuration Trained staff, e.g. technicians or engineers

Operation of the conveyor system Qualified staff for start-up and operation of the

conveyor system

Chapter 1 Operating Instructions

CLV65x Bar Code Scanner

Notes on this document

1.4 Used symbols

To gain easier access, some information in this documentation is emphasised as follows:

Notice!

Indicates a potential risk of damage or impair on the functionality of the bar code scanner

or other devices.

Carefully read and follow the notices!

Warning notice!

A warning notice indicates real or potential danger. This should protect you against acci-

dents.

The safety symbol next to the warning notice indicates why there is a risk of accident, e. g.

due to electricity. The warning levels (DANGER, WARNING, CAUTION) indicate the serious-

ness of the risk.

Carefully read and follow the warning notices!

Reference Italic script denotes a reference to further information.

Important This important note informs you about specific features.

Explanation An explanation provides background knowledge of technical nature.

Recommendation A recommendation helps you to carry out tasks correctly.

TIP A tip explains setting options in the SOPAS-ET configuration software.

PROJECT This type of script denotes a term in the user interface in the SOPAS-ET configuration software.

A symbol indicates a button in the user interface of the SOPAS-ET configuration software.

There is a procedure which needs to be carried out. This symbol indicates operational instructions

which only contain one operational step or operational steps in warning notices which do not have

to be followed in any particular order. Operational instructions comprising several steps are deno-

ted using consecutive numbers.

This symbol indicates a reference to other information in the glossary.

Note

This symbol denotes a section in which the operation steps with the SOPAS-ET configuration

software are described.

Important

This symbol indicates supplementary technical documentation.

Operating Instructions Chapter 2

CLV65x Bar Code Scanner

Safety information

2Safety information

This chapter deals with your safety and operator safety in the operational area.

Read this chapter carefully before using the bar code scanner.

2.1 Authorised users

For correct and safe functioning, the bar code scanner must be installed, operated and

maintained by sufficiently qualified staff.

Important Repairs to the bar code scanner should only be carried out by qualified and authorised

SICK AG service staff.

The operating instructions should be made available to the end user.

The end user should be briefed and urged to read the operating instructions by the

technicians.

The following qualifications are required for different activities:

Tab. 2-1: Required qualification for starting up the bar code scanner

Tasks Qualification

Installation, maintenance • Practical technical training

• Knowledge of current health and safety regulations at the work-

place

Electrical installation, device

replacement

• Practical electrical training

• Knowledge of current electrical safety regulations

• Knowledge of start-up and operation of the device in each operati-

onal area (e. g. conveyor system)

Startup and configuration • Basic knowledge of the WindowsTM operating system

• Basic knowledge of designing and setting up (addressing) Ethernet

connections for connecting the bar code system to the Ethernet

• Basic knowledge of working with an HTML browser (e. g. Internet

ExplorerTM) for using the online help

• Basic knowledge of data transfer

• Basic knowledge of bar code technology

Operation of the device in

each operational area

• Knowledge of start-up and operation of the device in each operati-

onal area (e. g. conveyor system)

• Knowledge of the software and hardware environment in each

operational area (e. g. conveyor system)

Chapter 2 Operating Instructions

CLV65x Bar Code Scanner

Safety information

2.2 Intended use

The CLV65x bar code scanner is an intelligent sensor for the automatic recognition and de-

coding of bar codes on objects e.g. in a conveyor system.

The intended use of the bar code system results from the following description of the func-

tion:

• In a reading station, the bar code scanner is installed in a holder, either on the side of

a conveyor system (side reading) or above it (reading from above).

• The bar code scanner transfers the reading data via the host interface to a superordi-

nate host computer for further processing.

• The bar code scanner is configured/operated using the SOPAS-ET configuration soft-

ware that runs on a standard client PC provided by the customer. Communication takes

place using RS-232 or Ethernet.

Important Any warranty claims against SICK AG shall be deemed invalid in case of changes to the bar

code scanner, such as opening the housing, this includes modifications during installation

and electrical installation or changes to the SICK software.

The bar code scanner is only to be operated in ambient air temperature limit.

2.3 General safety precautions and protection measures

Read the general safety precautions thoroughly and observe them during all bar code

scanner activities. Also observe the warning notices above the operational instructions

of each chapter.

2.3.1 Electrical installation work

Important Electrical installation must be performed by qualified staff.

Connect or release current linkages only under de-energised conditions.

Wire cross sections and their correct shields have to be selected and implemented accor-

ding to valid engineering standards.

UL certification

The CLV65x bar code scanner is certified according to UL60950-1 with the following requirements:

• Power supply by LPS or Class-2 power supply unit

• Use SICK connection cables (category AVL V2 according to UL 758) with a length of up

to 3 m (9.84 ft)

The certification applies for devices with appropriate marking on the type plate. The enclos-

ure rating (IP) is not UL certified.

Risk of injuries due to electrical current!

The optional power supply module CMP400/CMP490 is connected to the power supply

(100 ... 250 V AC/50 ... 60 Hz).

Observe current safety regulations when working with electrical equipment.

Operating Instructions Chapter 2

CLV65x Bar Code Scanner

Safety information

2.3.2 Laser radiation of the bar code scanner

Fig. 2-1: Outlet opening of the laser radiation at the reading window (shown here: Ethernet

version)

Important Bar code scanners in series CLV65x operate with a laser of wavelength λ= 658 nm (red

light). The radiation emitted is not harmful to human skin.

The product is classified in laser class 2 (laser class II) in accordance with EN 60825-1,

IEC 60825-1 and 21 CFR 1040.10 (see the warning sign on the device for the date of pu-

blication)

Maintenance is not required to ensure compliance with laser class 2.

Damage to the eyes through laser radiation!

The bar code scanner operates with a red light laser of class 2. Looking at the laser's light

path for a longer period of time can damage the eye's retina.

The entire reading window is the LED radiation outlet opening.

Caution - use of controls or adjustments or performance of procedures other than those

specified herein may result in hazardous radiation exposure.

Never look directly into the light path (similar to sun light).

Never direct the device's laser beam at the eyes of persons.

When installing and aligning the bar code scanner, avoid laser beam reflections from

reflective surfaces.

Do not open the housing. (Opening does not interrupt the activation of the laser diode

by the reading pulsing.)

Always observe the latest valid version of laser protection regulations.

Chapter 2 Operating Instructions

CLV65x Bar Code Scanner

Safety information

The bar code scanner displays a black and yellow laser warning sign.

Fig. 2-2: Laser warning sign attached to the bar code scanner at delivery

Tab. 2-2: Laser data of CLV65x

Important If the bar code scanner is installed in a machine/panelling in such a way that the bar code

scanner's laser warning sign is hidden, additional warning signs in the same language (not

included in delivery) have to be attached to the machine next to the outlet opening of the

laser radiation!

Standard version Ethernet version

Device CLV650 CLV651

Laser out radiation (maximum/average) 7.0 mW/ <1.0 mW 4.5 mW/ <1.0 mW

Emitted wavelength 658 nm 658 nm

Pulse duration < 80 μs < 80 μs

Operating Instructions Chapter 2

CLV65x Bar Code Scanner

Safety information

The bar code scanner works as follows in controlling the laser diodes:

• The bar code scanner has monitoring switches that deactivate the laser diode if irregu-

larities occur in the radiation emission.

• The reading pulse (pulse source) controls the on and off mechanism of the laser diode

during the reading process.

• During reading operation with "Sensor" and "Command" reading pulses, each time level

(laser timeout) switches off the laser diode automatically after 10 minutes (default set-

tings) when a permanent reading pulse has been started. However, it does not stop the

reading pulse.

The reading pulse can be stopped via an appropriate clock signal. The successive rea-

ding pulse switches on the laser diode.

• In SOPAS-ET on the "Illumination control" tab you can set or deactivate the laser timeout

within a range of 1 ... 1,500 min (= 25h).

• "Laser" LED:

During normal reading operation the "Laser" LED lights up when the laser diode is swit-

ched on.

When calling up functions via the two buttons of the bar code scanner (aborting normal

reading operation), the LEDs have got additional display functions. The "Laser" LED will

differ from its original function. It is possible that the "Laser" LED is flashing when Auto-

setup is selected, although the laser diode is still switched off or the laser diode is swit-

ched on, for example, in diagnostic mode (Read Diagn) and the "Laser" LED, however,

is not flashing.

2.4 Quick stop and quick restart

The bar code scanner can be switched on or off using the main switch for connection mo-

dules CDB620 or CDM420.

2.4.1 Switching off the bar code scanner

Switch off the power supply to the bar code scanner (the connection module)

- or -

Remove (pull out) the 15-pole D-Sub-HD connector of the bar code scanner's connec-

tion cable from the connection module.

When the bar code scanner is switched off, the following data is lost:

• Application-specific parameter sets in the bar code scanner that were only saved tem-

porarily in the device

• The last reading result of the bar code scanner

• Daily operating hours counter of the bar code scanner

2.4.2 Switching the bar code scanner back on

Switch the power supply to the bar code scanner (the connection module) back on

- or -

Connect the 15-pole D-Sub-HD connector of the bar code scanner's connection cable

to the connection module.

The bar code scanner starts up using the most recent permanently saved configurati-

on. The daily operating hours counter is reset.

Chapter 2 Operating Instructions

CLV65x Bar Code Scanner

Safety information

2.5 Environmental information

The bar code scanner has been constructed with minimum environmental pollution in mind.

Excluding the housing, the bar code scanner does not contain any materials using silicone.

2.5.1 Energy requirement

The bar code scanner series CLV65x consumes the following energy:

• Line scanner: Typically 8.5 W with 18 ... 30 V DC

• Line scanner with oscillating mirror: Typically 9.5 W with 18 ... 30 V DC

All values with unwired switching outputs.

2.5.2 Dispose of the device after decommissioning

SICK AG will not currently accept the return of any devices which can no longer be operated

or repaired.

Inoperable or irreparable devices must be disposed of in an environmentally friendly

manner and in accordance with valid country-specific waste disposal guidelines.

The design of the bar code scanner allows for its separation as recyclable secondary raw

materials and hazardous waste (electronic scrap).

Operating Instructions Chapter 3

CLV65x Bar Code Scanner

Quick-Start

3Quick-Start

3.1 Preparing the bar code scanner for the quick start

The bar code scanner can be operated quickly and easily using the supplied SOPAS-ET con-

figuration software.

The software offers the following options, among others:

• Fast connection with the bar code scanner

• Configuration of the most important reading parameters and display of the reading re-

sults on one register tab in the configuration software

System requirements for using the SOPAS-ET configuration software

See chapter 7.2.2 System requirements for the SOPAS-ET configuration software, page 68.

Additional accessories required (not in delivery)

• Connection module CDB620 or CDM420

• For the Ethernet version of the bar code scanner: Connection cable for data and func-

tion interfaces (see ordering information for " Bar Code Scanner CLV600" product infor-

mation)

• 3-wire RS-232 data cable (null modem cable no. 2014054)

- or -

To connect an Ethernet version of the bar code scanner to the PC's Ethernet interface:

relevant cable (see ordering information for " Bar Code Scanner CLV600" product infor-

mation)

Perform an electrical connection to the bar code scanner

1. Connect the bar code scanner to connection module CDB620/CDM420.

2. Switch on the power supply for CDB620/CDM420.

3. Switch on the PC for the configuration and install and start the supplied SOPAS-ET con-

figuration software.

4. Connect the bar code scanner.

To achieve this, connect the PC using a 3-wire RS-232 data cable (null modem cable)

to the "Aux“ connection in CDB620/CDM420.

- or -

Connect the PC to the bar code scanner's Ethernet interface (Ethernet version).

For detailed instructions, see chapter 5 Installation, page 43 and chapter 6 Electrical in-

stallation, page 53.

Important

An overview of in-stock cables is available in the "Bar Code Scanner CLV600" product infor-

mation (see chapter 11.5 Supplementary documentation, page 113).

Chapter 3 Operating Instructions

CLV65x Bar Code Scanner

Quick-Start

3.2 Establishing connection with the bar code scanner

Communicate with the bar code scanner according to the selected data interface (RS-

232 or Ethernet) (see chapter 7.3 Establish communication with the bar code scanner,

page 68) and perform a scan.

TIP To establish a connection quickly and easily via Ethernet, the SOPAS-ET configuration soft-

ware has a CONNECTION WIZARD in the TOOLS menu.

3.3 Performing the reading

Fig. 3-1: Quickstart register tab of SOPAS-ET configuration software

Note

For the SOPAS-ET configuration software, the QUICKSTART register tab contains the most im-

portant reading parameters for configuring and performing a bar code reading:

PROJECT TREE, CLV65X, QUICKSTART register tab.

This manual suits for next models

Table of contents

SICK CLV65 Series User manual

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