SICK DL100 User manual

EN
DL100 – CANopen®
Distance measuring device
OPERATING INSTRUCTIONS

Operating instructions Distance measuring device DL100 – CANopen®
2 © SICK AG • Subject to change without notice • 8015416/ZPN2/2017-09-08
Copyright protection!
This work is copyright-protected. The rights founded by
this shall remain with company SICK AG. Reproduction
of the work or parts of this work shall only be permissible
within the limits of the legal provisions of copyright law.
Changes and abbreviations of this work are prohibited
without the express written agreement of SICK AG.

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Operating instructions Distance measuring device DL100 – CANopen®
Table of contents
Table of contents
Important safety notes............................................................................. 11
Importantes consignes de sécurité......................................................... 11
1 General ............................................................................................. 12
1.1 Information on the operating instructions ............................ 12
1.2 Explanation of symbols .......................................................... 13
1.3 Limitations of liability ............................................................. 14
1.4 Delivery.................................................................................... 14
1.5 Customer service.................................................................... 14
1.6 EC Declaration of Conformity................................................. 15
1.7 Environmental protection....................................................... 15
2 Safety................................................................................................ 16
2.1 Intended use........................................................................... 16
2.2 Non-Intended use ................................................................... 16
2.3 Changes and conversions...................................................... 17
2.4 Requirementstoskilledpersonsandoperatingsta .......... 17
2.5 Work safety and special danger ........................................... 17
2.6 Warning at the device............................................................. 18
2.7 Danger notes and operational safety.................................... 19
3 Identication .................................................................................... 20
3.1 Type label ................................................................................ 20
4 Setup and function .......................................................................... 21
4.1 Setup ....................................................................................... 21
4.2 Function................................................................................... 22
4.3 Display and operating elements............................................ 23
4.4 Display..................................................................................... 24
5 Transport and storage ..................................................................... 25
5.1 Transport ................................................................................. 25
5.2 Transport inspection............................................................... 25
5.3 Storage .................................................................................... 26
6 Mounting .......................................................................................... 27
6.1 Mounting process................................................................... 27
6.2 Mounting notes....................................................................... 27
6.3 Chooseandmountreector .................................................. 28
6.4 Placement of multiple distance measuring device .............. 29

Operating instructions Distance measuring device DL100 – CANopen®
Table of contents
4 © SICK AG • Subject to change without notice • 8015416/ZPN2/2017-09-08
6.5 Place the distance measuring device towards the
adjacent data transmission photoelectric switch................. 31
6.6 Aligndistancemeasuringdeviceandreectoragainst
each other ............................................................................... 32
6.7 Mount alignment bracket and distance measuring device . 33
6.8 Distance measuring device above alignment bracket ......... 35
7 Electrical connection ...................................................................... 36
7.1 Safety....................................................................................... 36
7.2 Wiring notes ............................................................................ 36
7.3 Electrically connect distance measuring device................... 39
7.4 Connection diagrams ............................................................. 40
7.4.1 Connection diagram supply voltage .................... 40
7.4.2 Connection diagram Ethernet.............................. 40
7.4.3 Connection diagram CANopen®output............... 41
7.4.4 Connection diagram CANopen®input................. 41
8 Operation at the measuring device ................................................ 42
8.1 Measured value display ......................................................... 42
8.2 Choose parameter.................................................................. 42
8.3 Choose option......................................................................... 42
8.4 Change value .......................................................................... 43
8.5 Parameter description............................................................ 43
8.5.1 Main menu............................................................ 43
8.5.2 Menu „SwVers“..................................................... 44
8.5.3 Menu „HwVers“..................................................... 44
8.5.4 Menu „CANopen®“................................................ 45
8.5.5 Menu „more“ ........................................................ 46
8.5.6 Menu „MFx On“ .................................................... 47
8.5.7 Menu „MF1“ ......................................................... 48
8.5.8 Submenu „MF1 – Dist“........................................ 49
8.5.9 Submenu „MF1 – Speed“.................................... 50
8.5.10 Submenu „MF1 – Srvice“ .................................... 51
8.5.11 Submenu „Preset“ – move to initialization
position.................................................................. 52
8.5.12 Menu „MF2“ ......................................................... 54
8.5.13 Menu„Oset“ ....................................................... 55
8.5.14 Menu “SpecFu”..................................................... 55
8.6 Perform reset .......................................................................... 57

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Operating instructions Distance measuring device DL100 – CANopen®
Table of contents
9 Operation via Ethernet (Ethernet interface) .................................. 58
9.1 IP-networkconguration ........................................................ 58
9.2 Ethernet parameter list .......................................................... 59
9.2.1 Device information ............................................... 59
9.2.2 User information................................................... 60
9.2.3 Measurement values............................................ 61
9.2.4 Diagnostic data..................................................... 62
9.2.5 Parameter settings............................................... 63
9.2.6 Methods ................................................................ 71
10 CANopen®-interface......................................................................... 72
10.1 Basics ...................................................................................... 72
10.2 Gerneral CANopen®installation notes .................................. 73
10.2.1 Topology ................................................................ 73
10.2.2 Baud rates, length of bus line (trunk line) and
drop lines .............................................................. 74
10.3 Address assignment (Node-ID).............................................. 74
10.3.1 Setting the Node-ID via the display..................... 74
10.3.2 Setting the Node-ID via SOPAS ET....................... 74
10.3.3 Setting the Node-ID via LSS................................. 75
10.4 Baud rate setting .................................................................... 76
10.4.1 Setting the baud rate via the display................... 76
10.4.2 Setting the baud rate via SOPAS ET.................... 76
10.4.3 Setting the baud rate via LSS .............................. 77
10.5 Gerneral information on CANopen®communication............ 78
10.5.1 CommunicationproleCiA301........................... 78
10.5.2 DeviceproleCiA406.......................................... 78
10.5.3 Object directory..................................................... 78
10.5.4 EDSle.................................................................. 78
10.5.5 Telegram setup ..................................................... 79
10.5.6 COB-ID ................................................................... 79
10.5.7 Setup 11-bit CAN-ID ............................................. 80
10.5.8 Identierpriority.................................................... 81
10.5.9 CANopen®services and CAN-IDs......................... 81
10.5.10 PDO and SDO........................................................ 83
10.6 Communication....................................................................... 85
10.6.1 Network Management Commands ..................... 85

Operating instructions Distance measuring device DL100 – CANopen®
Table of contents
6 © SICK AG • Subject to change without notice • 8015416/ZPN2/2017-09-08
10.7 Synchronous and Asynchronous PDOs ................................ 86
10.7.1 Synchronous PDO................................................. 86
10.7.2 Asynchronous PDO ............................................... 86
10.7.3 Transmission Type ................................................ 86
10.8 Emergency messages (EMCY messages) ............................. 89
10.8.1 Overview of general EMCY massages ................. 89
10.8.2 Overviewofmanufacturer-specicEMCY
massages.............................................................. 90
10.8.3 Transmission behavior of the EMCY message.... 90
10.8.4 Properties of EMCY messages ............................ 90
10.9 Overview Object directory....................................................... 91
10.10 Communications segment ..................................................... 97
10.10.1 Object 1000h Device Type................................... 97
10.10.2 Object 1001h Error Register................................ 97
10.10.3 Object1003hPre-denedErrorField ................. 97
10.10.4 Object 1005h COB-ID SYNC................................. 98
10.10.5 Object 1008h Manufacturer Device Name ........ 98
10.10.6 Object 1009h Manufacturer Hardware Version . 98
10.10.7 Object 100Ah Manufacturer Software Version .. 98
10.10.8 Object 1010h Store Parameter Field.................. 98
10.10.9 Object 1011h Restore Default Parameters........ 98
10.10.10 Object 1014h COB-ID EMCY................................ 99
10.10.11 Object 1016h Heartbeat Consumer Entries....... 99
10.10.12 Object 1017h Producer Heartbeat Time ............ 99
10.10.13 Object 1018h Identity Object ............................ 100
10.10.14 Object1019hSynchronousCounterOverowValue
100
10.10.15 Object 1029h Error Behaviour........................... 101
10.10.16 Object 1200h Server SDO Parameter 1 ........... 101
10.10.17 Object 1800h Transmit PDO Communication
Parameter 1........................................................ 102
10.10.18 Object 1801h Transmit PDO Communication
Parameter 2........................................................ 102
10.10.19 Object 1804h Transmit PDO Communication
Parameter 5........................................................ 102
10.10.20 Object 1805h Transmit PDO Communication
Parameter 6........................................................ 103

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Operating instructions Distance measuring device DL100 – CANopen®
Table of contents
10.10.21 Object 1A00h Transmit PDO Mapping
Parameter 1........................................................ 103
10.10.22 Object 1A02h Transmit PDO Mapping
Parameter 2........................................................ 104
10.10.23 Object 1A04h Transmit PDO Mapping
Parameter 5........................................................ 104
10.10.24 Object 1A05h Transmit PDO Mapping
Parameter 6........................................................ 104
10.11 Manufacturer-specicsegment(2000hto5FFFh) ............ 104
10.11.1 Object 2000h Distance...................................... 104
10.11.2 Object 2001h Velocity........................................ 105
10.11.3 Object 2002h Time Stamp ................................ 105
10.11.4 Object 4000h Distance Resolution................... 105
10.11.5 Object 4001h Velocity Resolution..................... 105
10.11.6 Object 4002h Device Product Code.................. 106
10.11.7 Object 4003h Software Versions ...................... 106
10.11.8 Object 4004h Device Temperature ................... 106
10.11.9 Object 4005h Laser Operating Hours............... 106
10.11.10 Object 4006h Command ................................... 106
10.11.11 Object 4007h Reset Preset ............................... 106
10.12 DeviceproleCiA406(Absolutelinearencoder)............... 107
10.12.1 Object 6000h Operating Parameters................ 107
10.12.2 Object 6001h Measuring Units per Revolution 108
10.12.3 Object 6002h Total Measuring Range
in Measuring Units.............................................. 108
10.12.4 Object 6003h Preset Value................................ 109
10.12.5 Object 6004h Position Value............................. 110
10.12.6 Object 6005h Linear Encoder Measuring
Step Settings....................................................... 110
10.12.7 Object 6010h Preset Values for Multi-Sensor
Devices................................................................ 111
10.12.8 Object 6020h Position Values for Multi-Sensor
Devices................................................................ 111
10.12.9 Object 6030h Speed Value................................ 111
10.12.10 Object 6200h Cyclic Timer................................. 111
10.12.11 Object 6500h Operating Status......................... 111
10.12.12 Object 6501h Single-turn Resolution and
Measuring Step................................................... 111
10.12.13 Object 6502h Number of Distinguishable
Revolutions ......................................................... 112

Operating instructions Distance measuring device DL100 – CANopen®
Table of contents
8 © SICK AG • Subject to change without notice • 8015416/ZPN2/2017-09-08
10.12.14 Object 6503h Alarms ......................................... 112
10.12.15 Object 6504h Supported Alarms ...................... 112
10.12.16 Object 6505h Warnings..................................... 113
10.12.17 Object 6506h Supported Warnings .................. 113
10.12.18 Object6507hProleandSoftwareVersion ..... 113
10.12.19 Object 6508h Operating Time ........................... 114
10.12.20 Object6509hOsetValue ................................ 114
10.12.21 Object650AhModuleIdentication ................. 114
10.12.22 Object 650Bh Serial Number ............................ 114
10.12.23 Parameterize linear absolute value encoders.. 115
10.13 TPDO behavior at distance value......................................... 115
10.14 Dynamic mapping................................................................. 115
10.15 Status LED............................................................................. 119
11 Cleaning and maintenance ........................................................... 120
11.1 Cleaning ................................................................................ 120
11.2 Maintenance......................................................................... 120
12 Troubleshooting .............................................................................121
12.1 LED status indicators ........................................................... 121
12.2 Warning messages ............................................................... 122
12.3 Error messages..................................................................... 122
12.4 Return.................................................................................... 123
12.5 Disposal................................................................................. 123
13 Repair..............................................................................................124
14 Technical data................................................................................124
14.1 Dimensions ........................................................................... 125
14.2 Device selection for CANopen®interface............................ 126
14.3 Laser/optics.......................................................................... 126
14.4 Performance ......................................................................... 127
14.5 Supply.................................................................................... 127
14.6 Inputs..................................................................................... 127
14.7 Outputs.................................................................................. 128
14.8 Interfaces .............................................................................. 128
14.9 Ambient conditions............................................................... 128
14.10 Constructive setup................................................................ 129

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Operating instructions Distance measuring device DL100 – CANopen®
Table of contents
15 Accessories ....................................................................................130
15.1 Reectorsandreectivetape .............................................. 130
15.1.1 Reectors ............................................................ 130
15.1.2 Reectivetape .................................................... 133
15.2 Connection systems ............................................................. 134
15.2.1 Cable socket with cable ..................................... 134
15.2.2 Cable connector with cable ............................... 134
15.2.3 Terminator........................................................... 134
15.2.4 Connection cables.............................................. 134
15.3 Mounting systems................................................................. 135
15.3.1 Alignment bracket .............................................. 135
15.3.2 Deectormirrorformountingatalignment
bracket ................................................................ 135
15.4 Other accessories................................................................. 136
16 Menu structure...............................................................................137
Index ........................................................................................................140

Operating instructions Distance measuring device DL100 – CANopen®
10 © SICK AG • Subject to change without notice • 8015416/ZPN2/2017-09-08

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Operating instructions Distance measuring device DL100 – CANopen®
Important safety notes
IND. CONT. EQ.
4R97
NFPA79 applications only.
UL-listedadaptersprovidingeldwiringleadsareavailable.
Refer to the product information. →See "www.sick.com/dl100".
CAUTION!
Use of controls or adjustments or performance of
proceduresotherthanthosespeciedhereinmayresult
in hazardous radiation exposure.
Importantes consignes de sécurité
IND. CONT. EQ.
4R97
À utiliser pour les applications NFPA79 uniquement.
Desadaptateurshomologuésfournissantdeslsdecâblageclientsont
disponibles.
Se reporter aux informations du produit.
→Voir « www.sick.com/dl100 ».
ATTENTION!
Tout usage de commandes, réglages ou toute application
de procédures autres que ceux décrits dans ce
document peut entraîner une exposition dangereuse au
rayonnement.

Operating instructions Distance measuring device DL100 – CANopen®
General
12 © SICK AG • Subject to change without notice • 8015416/ZPN2/2017-09-08
1 General
1.1 Information on the operating instructions
Theseoperatinginstructionsoerimportantnotesonhandlingofthedis-
tance measuring devices DL100 of SICK AG. A prerequisite for safe work is
compliance with all indicated safety notes and instructions.
Furthermore, the local work safety regulations and general safety provi-
sions applicable for the application of the distance measuring device must
be complied with.
The operating instructions must be read carefully before taking up any
work! They are part of the product and must be kept in direct proximity of
thedistancemeasuringdevice,accessibleforthestaatalltimes.
When passing on the distance measuring device to third parties, the
operating instructions must be passed on as well.
NOTE!
These operating instructions describe all distance mea-
suring devices DL100 with a CANopen®interface.

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Operating instructions Distance measuring device DL100 – CANopen®
General
1.2 Explanation of symbols
Warnings Warnings are marked by icons in the operating instructions. The notes are
initiated by signal words that express the degree of danger.
Always comply with the notes and act carefully to avoid accidents, injury
and property damage.
DANGER!
… indicates a directly dangerous situation that will lead to
death or severe injury if not avoided.
WARNING!
… indicates a possibly dangerous situation that may lead
to death or severe injury if not avoided.
CAUTION!
… indicates a potentially dangerous situation that may
lead to minor or light injury if not avoided.
ATTENTION!
… indicates a potentially harmful situation that may lead
to property damage if not avoided.
Advice and recommendations
NOTE!
… emphasizes useful advice and recommendations, as
well as information for ecient and trouble-free opera-
tion.

Operating instructions Distance measuring device DL100 – CANopen®
General
14 © SICK AG • Subject to change without notice • 8015416/ZPN2/2017-09-08
1.3 Limitations of liability
All notes and information in these instructions were collected under con-
sideration of the applicable standards and regulations, the state of the art
and our long-term experience and insights.
The manufacturer does not assume any liability for damage due to:
• Non-observation of the operating instructions
• Non-intended use
• Useofuntrainedsta
• Unauthorized conversions
• Technical changes
• Use of unapproved wear and tear parts
The actual delivery may deviate from the features and presentations de-
scribed here for special designs, when additional order options are used or
due to the latest technical changes.
1.4 Delivery
The following is included in the delivery:
• Distance measuring device DL100
• Optional: Accessories (→page 130, chapter 15).
Included documentation per distance measuring device:
• Quickstart.
1.5 Customer service
Our customer service is available for technical information.
Youcanndyourlocaloceonthereverse.
NOTE!
For quick processing of the call, keep the data of the type
label, such as type code, serial number, etc. ready.

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Operating instructions Distance measuring device DL100 – CANopen®
General
1.6 EC Declaration of Conformity
→The EC Declaration of Conformity can be downloaded from
"www.sick.com/dl100".
1.7 Environmental protection
ATTENTION!
Danger for the environment from improper disposal of
the distance measuring device!
Improper disposal of the distance measuring device may
cause damage for the environment.
Therefore:
• Always observe the applicable environmental protec-
tion provisions.
• Upon proper disassembly, send the disassembled
components to recycling.
• Separate the materials by type and recycle them.

Operating instructions Distance measuring device DL100 – CANopen®
Safety
16 © SICK AG • Subject to change without notice • 8015416/ZPN2/2017-09-08
2 Safety
2.1 Intended use
The distance measuring device DL100 is a measuring device consisting
of an opto-electronic sensor and assessment electronics. The measuring
device is only intended for non-contact recording of distances from linearly
movedsystemparts.Distancemeasurementisperformedbyareector.
SICK AG assumes no liability for direct or indirect loss or damage result-
ingfromuseoftheproduct.Thisinparticularappliesforanydieringuse
of the product that does not meet the intended purpose and that is not
described or mentioned in this documentation.
2.2 Non-Intended use
The distance measuring devices DL100 are no safety component accord-
ing to the EC Machinery Directive (2006/42/EC).
The distance measuring devices must not be used in explosion-hazardous
areas.
All uses not described in intended use are prohibited.
No accessories must be connected or installed that are not expressly speci-
edinamountandcharacteristicsandapprovedbySICKAG.
WARNING!
Danger from non-intended use!
Any non-intended use may cause dangerous situations.
Therefore:
• Only use the distance measuring device according to
its intended use.
• All information in the operating instructions must be
strictly complied with.

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Operating instructions Distance measuring device DL100 – CANopen®
Safety
2.3 Changes and conversions
Changes and conversions at the distance measuring device or the installa-
tion may cause unexpected dangers.
The manufacturer's written approval is required before any technical
changes and expansions of the distance measuring device.
2.4 Requirements to skilled persons and operatingsta
WARNING!
Dangerofinjuryincaseofinsucientqualication!
Improper use may cause considerable injury and property
damage.
Therefore:
• Any work must be performed by the designated per-
sons only.
Thefollowingqualicationrequirementsforthedierentareasofactivity
are described in the operating instructions:
• Instructed persons
were instructed in the tasks assigned to them and possible dangers in
case of improper conduct in the scope of instruction by the operator.
• Skilled persons
are able to perform the tasks assigned to them based on their techni-
cal training, knowledge and experience, as well as knowledge of the
relevant provisions, and to independently recognize possible danger.
• Electricians
are able to perform work at electrical systems based on their techni-
cal training, knowledge and experience, as well as knowledge of the
relevant standards and provisions, and to independently recognize pos-
sible dangers.
In Germany, the electrician must meet the provisions of the accident pre-
vention provisions BGV A3 (e.g. Elektroinstallateur-Meister). Other coun-
tries are subject to corresponding regulations that must be observed.
2.5 Work safety and special danger
Observe the safety notes listed here and the warnings in the other chapters
of these instructions to reduce dangers to health and avoid dangerous situ-
ations.

Operating instructions Distance measuring device DL100 – CANopen®
Safety
18 © SICK AG • Subject to change without notice • 8015416/ZPN2/2017-09-08
2.6 Warning at the device
The distance measuring device DL100 has a category 2 laser installed. The
measuring device is marked with a warning.
Complies with 21 CFR 1040.10
and 1040.11 except for
deviations
pursuant to laser
notice
No. 50,
date June 24, 2007
EN/IEC 60825-1:2014
MEAN OUTPUT PO<1mW
CW-MODULATION ± 0.85 PO
WAVELENGTH = 655nm
FREQUENCY ≥ 90 MHz
Fig. 1: Warning at the device: Laser category 2 (EN/IEC 60825-1:2014)
Identical laser class for issue EN/IEC 60825-1:2007
Complies with 21CFR1040.10
and 1040.11 except for deviations
pursuant to laser notice No. 50,
date June 24, 2007
Laser radiation - Do not look into
the laser beam - Laser class 2
(EN/IEC 60825-1:2014)
Laser aperture

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Operating instructions Distance measuring device DL100 – CANopen®
Safety
2.7 Danger notes and operational safety
Laser irradiation The following notes must be observed and complied with for your own
safety:
CAUTION!
Optical radiation: Laser class 2
Thehumaneyeisnotatriskwhenbrieyexposedtothe
radiation for up to 0.25 seconds. Exposure to the laser
beam for longer periods of time may cause damage to
the retina. The laser radiation is harmless to human skin.
• Do not look into the laser beam intentionally.
• Never point the laser beam at people’s eyes.
• If it is not possible to avoid looking directly into the
laser beam, e.g., during commissioning and mainte-
nance work, suitable eye protection must be worn.
• Avoidlaserbeamreectionscausedbyreective
surfaces. Be particularly careful during mounting and
alignment work.
• Do not open the housing. Opening the housing will not
switchothelaser.Openingthehousingmayincrease
the level of risk.
• Current national regulations regarding laser protection
must be observed.

Operating instructions Distance measuring device DL100 – CANopen®
Identication
20 © SICK AG • Subject to change without notice • 8015416/ZPN2/2017-09-08
3 Identication
3.1 Type label
The type label is located on the measuring device.
MAC
SN:
DL100-11AA2109
1060392
2013
1109 1234
00:06:77:AC:2E:08
1
2
3
4
5
M
4
1
2
3
4
5
M
3
1
2
3
4
2
1
1
2
3
4
M
1
2
3
6
5
4
7
8
9
Fig. 2: Type Label
1 Type code →See page 126, chapter 14.2.
2 Supply voltage, multifunction output current
3 Device number
4 MAC address
5 Serial number
6 Assignment for supply voltage plug, Ethernet and CANopen®
7 Icon: Distance sensor reector mode
8 Barcode
9 Production year and month