SICK i16S User manual

OPERATING INSTRUCTIONS
i16S
Safety switches

Described product
i16S
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
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reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
1 Scope.................................................................................................. 4
2 On safety............................................................................................. 5
2.1 Qualified safety personnel....................................................................... 5
2.2 Applications of the safety switches......................................................... 5
2.3 Correct use................................................................................................ 6
2.4 General safety notes and protective measures...................................... 6
3 Mounting............................................................................................. 7
3.1 Reversing the actuating direction............................................................ 8
3.2 Protection against surroundings.............................................................. 9
4 Electrical installation........................................................................ 10
4.1 Variants with M20 cable entry................................................................. 10
4.2 Variants with M12 plug connector........................................................... 10
5 Commissioning.................................................................................. 11
5.1 Tests before the initial commissioning.................................................... 11
5.2 Periodic technical inspections................................................................. 11
6 Disposal.............................................................................................. 12
7 Technical specifications................................................................... 13
7.1 General system data................................................................................ 13
7.2 Dimensional drawings.............................................................................. 14
7.3 Minimum door radius............................................................................... 16
8 Conformities and certificates.......................................................... 17
8.1 EU declaration of conformity.................................................................... 17
8.2 UK declaration of conformity................................................................... 17
CONTENTS
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1 Scope
These operating instructions are applicable to the i16S safety switch.
These operating instructions are original operating instructions.
1 SCOPE
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2 On safety
This chapter deals with your own safety and the safety of the equipment operators.
bPlease read this chapter carefully before working with the i16S or with the
machine protected by the i16S.
The national/international rules and regulations apply to the installation, commission‐
ing, use and periodic technical inspections of the safety switches, in particular
•the Machinery Directive,
•the Low Voltage Directive,
•the Work Equipment Directive,
•the safety regulations as well as
•the work safety regulations/safety rules.
Manufacturers and operators of the machine on which the protective devices are used
are responsible for obtaining and observing all applicable safety regulations and rules.
2.1 Qualified safety personnel
The i16S safety switch must be mounted, installed and commissioned only by qualified
safety personnel. Qualified safety personnel are defined as persons who
•have undergone the appropriate technical training
and
•have been instructed by the responsible machine owner in the operation of the
machine and the current valid safety guidelines
and
•who have access to these operating instructions.
2.2 Applications of the safety switches
Safety switches of the i16S series are electromagnetic switching devices.
They secure moving protective devices with a guard function so that
•the dangerous state of the machine can only be switched on when the guard is
closed,
•a STOP command is triggered if the protective device is opened while the machine
is operating.
For the control this means that
•activation commands that cause dangerous conditions, may only become active
when the guard is in the protective position and the dangerous conditions have
been terminated before the protective position is cancelled.
Prior to the use of safety switches, a risk assessment must be performed on the
machine.
ON SAFETY 2
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WARNING
The user is responsible for the safe integration of the safety switch in a safe overall
system. For this purpose the overall system must be validated, e.g. in accordance with
EN ISO 13849-2.
If the simplified procedure in accordance with section 6.3 EN ISO 13849-1 is used for
validation, the Performance Level (PL) may be reduced if several devices are connected
one after the other.
To determine the necessary reliability (Performance Level PL, SIL) for the safety func‐
tion the related standards should be used:
•EN ISO 13849, Safety of machinery — Safetyrelated parts of control systems
•EN 62061, Safety of machinery — Functional safety of safety-related electrical,
electronic and programmable electronic control systems
2.3 Correct use
The i16S safety switch must be used only as defined in section 2.2 “Applications of
the safety switches”.The safety switch must be used only on the machine where it has
been mounted, installed and initialized by qualified safety personnel in accordance with
these operating instructions.
The product may be used in safety functions.
All warranty claims against SICK AG are forfeited in the case of any other use, or
alterations being made to the safety switch, even as part of its mounting or installation.
Correct use includes the regular inspection of the protective device by qualified safety
personnel in accordance with section 5.2.
2.4 General safety notes and protective measures
Safety switches provide a protection function for persons. Incorrect installation or
manipulation can result in serious injuries.
WARNING
Safety switches are not allowed to be bypassed, turned away, removed or made ineffec‐
tive in any other manner. Take measures to reduce bypassing options as necessary.
Observe EN ISO 14119 for using interlocking devices associated with physical guards.
WARNING
The switching procedure may only be activated by actuators specifically designated for
that purpose, which are connected to the protective device in such a manner that they
cannot be detached.
Restrict access to replacement actuators, so they cannot be used for bypassing.
2 ON SAFETY
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3 Mounting
WARNING
Mounting is only allowed to be performed by qualified safety personnel.
bObserve EN ISO 14119 for using interlocking devices associated with physical
guards.
Fit the safety switches such that
•it is difficult for operators to access when the protective device is open,
•it is possible to inspect and replace the safety switches.
NOTICE
Safety switches and actuators must not be used as a mechanical stop.
2 x M5 CSK
3 x M20
2 x M5
2 x M5
1,4 N m
12.39 lb in
IP67
Figure 1: Monting safety switch
2mm
Figure 2: Mounting
bMount the safety switch positively.
bTighten the safety switch using 2 × M5 screws to 1.4Nm (see figure 1).
bConnect the actuator to the protective device durably and non-detatchably, e.g.
using one-way bolts or by riveting or welding.
bFit an additional stop for moving parts of the guard (see figure 2).
bInsert the actuator into the actuating head.
MOUNTING 3
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3.1 Reversing the actuating direction
4
1
8
180
1,2 N m
(10.62 lb in)
Figure 3: Reversing the actuating direction
bInsert the actuator.
bUndo the cover screws.
bRelease catch on the actuating head.
bRotate head by 180°.
bEngage.
bTighten the cover screws.
bSeal unused actuating slots with the enclosed slot covers.
3 MOUNTING
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50 N
Figure 4: Mounting the catch and retainer kit iE16- SCR, only in conjunction with actuator
iE16-S1
Figure 5: Mounting the alignment aid with actuator iE16-F1 or iE16-F2
3.2 Protection against surroundings
A precondition for a durable and perfect safety function is the protection of the
actuating head against penetration by foreign matter such as shavings, sand, abrasive
materials etc.
Cover the control slot, the actuator and the type label when painting.
MOUNTING 3
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4 Electrical installation
WARNING
The electrical connection is only allowed to be made by qualified safety personnel.
4.1 Variants with M20 cable entry
bBreak open the desired opening.
bFit the M20 cable gland with the corresponding enclosure rating.
bContact assignments see figure 6, page 10.
bOperate all contact pairs in the same voltage range.
bConnect all live parts to one side of the contact block.
20
11
Inserted
actuator
Extended
actuator
Figure 6: Switching elements and switching functions for variants with M20 cable entry
bTighten the clamping bolts to 1.0Nm.
bEnsure the cable entry is leak-proof.
bClose and screw switch cover in place.
bTighten screw to 1.2 Nm.
4.2 Variants with M12 plug connector
Pin Assignment
1/2 Positively guided NC contacts
11/12
3/4 Positively guided NC contacts
21/22
4 ELECTRICAL INSTALLATION
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5 Commissioning
5.1 Tests before the initial commissioning
•mechanical functional check It must be possible to insert the actuator into the
actuating head without any problem. Close the protective device several times to
verify.
•electrical functional check
bClose the guard.
bStart the machine.
WARNING
Check whether the machine stops when the guard is opened.
bSwitch off the machine.
bOpen the guard.
bAttempt to start the machine.
WARNING
The machine must not start with a guard open!
5.2 Periodic technical inspections
To ensure correct function over the long term, regular checks are necessary.
Daily or prior to the start of the shift the operator must check for:
•correct function
•no visible evidence of tampering
Regularly according to the machine maintenance schedule by qualified safety person‐
nel:
•correct switching function
DANGER
Check whether the machine stops when the guard is opened.
•safe mounting of the modules
•deposits and wear and tear
•correct sealing of the cable entry or plug connection
•loose cable connections or plug connectors
DANGER
The entire switch and actuator must be replaced in the case of damage or wear and
tear. It is not permitted to exchange individual components or modules!
Safety switches must be completely replaced after 1 million switching operations.
COMMISSIONING 5
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6 Disposal
Always dispose of serviceableness devices in compliance with local/ national
rules and regulations with respect to waste disposal.
6 DISPOSAL
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7 Technical specifications
7.1 General system data
i16-SA113
i16-SA203
i16-SA205
Housing material Glass-reinforced polybutylene terephthalate
Enclosure rating (IEC 60529) IP67
Mechanical life 1 × 106 switching operations
B110D (EN ISO 13849-1) 2 × 106 switching operations with low load
Type Type 2 (EN ISO 14119)
Actuator coding level Low coding level (EN ISO 14119)
Operating temperature –20 … +80 °C
Type of connection Cable entry
3 × M20
Plug connection
1 × M12 (4-pin)
Approach speed max. 10 m/min
Retaining force max. 30 N
Actuation frequency max. 7200/h
Contact elements positively guided
NC contacts/NO contacts
i16-SA113: 1/1 i16-
SA203: 2/0
2/0
Rated impulse withstand voltage
Uimp contacts referred to housing
2500 V 1500 V
Rated insulation voltage Ui250 V 30 V
Usage category (IEC 60947-5-1) AC-15: 240 V/3 A
DC-13: 24 V/2 A
DC-13: 24 V/2 A
Switching voltage min. 5 V DC
Switching current min. at 5 V DC 5 mA
Connection cross-section 1 × 1,5 mm² –
Short-circuit protection T10/10 A 2 A
Torque requirements for screws
Mounting screws housing
Cover screws
Jam screws contacts
1,4 Nm
1,2 Nm
1,0 Nm
Minimum door radius Minimum door radius
TECHNICAL SPECIFICATIONS 7
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7.2 Dimensional drawings
Figure 7: Dimensional drawing i16-SA113 and i16-SA203
7 TECHNICAL SPECIFICATIONS
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Figure 8: Dimensional drawing i16-SA205
M5 CSK
40
52
5
31,2
17,5
3,5
14,5
Figure 9: Dimensional drawing i16-SA205
TECHNICAL SPECIFICATIONS 7
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15,5 8,5
14 46,5
55,5
M5
40
Figure 10: Dimensional drawing iE16-F2
13 19 51
20 6,8 8
18
2 x M3
31
40
4 x 5.5
52
Figure 11: Dimensional drawing iE16-F1
7.3 Minimum door radius
iE16-S1 175 mm 175 mm 175 mm 175 mm
iE16-F2 175 mm 60 mm 60 mm 175 mm
iE16-F1 60 mm 60 mm 60 mm 60 mm
7 TECHNICAL SPECIFICATIONS
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8 Conformities and certificates
You can obtain declarations of conformity, certificates, and the current operating
instructions for the product at www.sick.com. To do so, enter the product part number
in the search field (part number: see the entry in the “P/N” or “Ident. no.” field on the
type label).
8.1 EU declaration of conformity
Excerpt
The undersigned, representing the manufacturer, herewith declares that the product is
in conformity with the provisions of the following EU directive(s) (including all applicable
amendments), and that the standards and/or technical specifications stated in the EU
declaration of conformity have been used as a basis for this.
•ROHS DIRECTIVE 2011/65/EU
•MACHINERY DIRECTIVE 2006/42/EC
8.2 UK declaration of conformity
Excerpt
The undersigned, representing the following manufacturer herewith declares that this
declaration of conformity is issued under the sole responsibility of the manufacturer.
The product of this declaration is in conformity with the provisions of the following
relevant UK Statutory Instruments (including all applicable amendments), and the
respective standards and/or technical specifications have been used as a basis.
•Restriction of the Use of Certain Hazardous Substances in Electrical and Elec‐
tronic Equipment Regulations 2012
•Supply of Machinery (Safety) Regulations 2008
CONFORMITIES AND CERTIFICATES 8
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8 CONFORMITIES AND CERTIFICATES
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CONFORMITIES AND CERTIFICATES 8
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