SICK i11s User manual

OPERATING INSTRUCTIONS
i11s
Safety switches

Described product
i11s
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
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reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
1 Scope.................................................................................................. 4
2 On Safety............................................................................................ 5
2.1 Qualified safety personnel....................................................................... 5
2.2 Applications............................................................................................... 5
2.3 Correct use................................................................................................ 5
2.4 General safety notes and protective measures...................................... 6
3 Mounting............................................................................................. 7
3.1 Reversing the actuating direction............................................................ 7
3.2 Protection against surroundings.............................................................. 8
4 Elektroinstallation............................................................................. 9
5 Commissioning.................................................................................. 11
5.1 Tests before the initial commissioning.................................................... 11
5.2 Periodic technical inspections................................................................. 11
6 Disposal.............................................................................................. 12
7 Technical data.................................................................................... 13
7.1 General system data................................................................................ 13
7.2 Dimensional drawing................................................................................ 14
8 Conformities and certificates.......................................................... 15
8.1 EU declaration of conformity.................................................................... 15
CONTENTS
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1 Scope
These operating instructions apply to the safety switches i11S from the date of manu‐
facture:
•1007
You will find the device’s date of manufacture on the type label in the field Date Code in
the format yyww (yy = year, ww = calender week).
These operating instructions are original operating instructions.
1 SCOPE
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2 On Safety
This chapter deals with your own safety and the safety of the equipment users.
bPlease read this chapter carefully before working with the i11S or with the
machine protected by the i11S.
The national/international rules and regulations apply to the installation, commission‐
ing, use and periodic technical inspections of the safety switches, in particular
•the machinery directive,
•the safety regulations as well as
•the work safety regulations/ safety rules.
2.1 Qualified safety personnel
The i11S safety switch must be mounted, installed and commissioned only by qualified
safety personnel. Qualified safety personnel are defined as persons who
•have undergone the appropriate technical training
and
•have been instructed by the responsible machine owner in the operation of the
machine and the current valid safety guidelines
and
•who have access to these operating instructions.
2.2 Applications
Safety switches of the i11S series are electromagnetic switching devices. They lock
guards (without locking device) so that
•the dangerous state of the machine can only be switched on when the protective
device is closed and locked,
•a STOP command is triggered if the protective device is opened with the machine
running.
For the control this means that
•starting is only possible when the protective device is in the closed position and
the dangerous motion should cease before opening the protective device.
Prior to the use of safety switches, a risk assessment must be performed on the
machine.
Important:
The user is responsible for the safe integration of the safety switch in a safe overall
system. For this purpose the overall system must be validated, e.g. in accordance with
EN ISO 13849-2.
If the safety switches are connected in series the Performance Level (PL) may be
reduced due to reduced fault detection, depending on the application (ISO/TR 24119).
2.3 Correct use
The i11S safety switch must be used only as defined in section 2.2 “Applications of
the safety switches”. The safety switch must be used only on the machine where it has
been mounted, installed and initialized by qualified safety personnel in accordance with
these operating instructions.
ON SAFETY 2
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All warranty claims against SICK AG are forfeited in the case of any other use, or
alterations being made to the safety switch, even as part of its mounting or installation.
Correct use includes the regular inspection of the protective device by qualified safety
personnel in accordance with section 5.2.
2.4 General safety notes and protective measures
Safety switches provide a protection function for persons. Incorrect installation or
manipulation can result in serious injuries.
WARNING
Safety switches are not allowed to be bypassed, turned away, removed or made ineffec‐
tive in any other manner. Take measures to reduce bypassing options as necessary.
Observe EN ISO 14119 for using interlocking devices associated with physical guards.
WARNING
The switching procedure may only be activated by actuators specifically designated for
that purpose, which are connected to the protective device in such a manner that they
cannot be detached.
Restrict access to replacement actuators, so they cannot be used for bypassing.
2 ON SAFETY
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3 Mounting
WARNING
Mounting is only allowed to be performed by qualified safety personnel.
bObserve EN ISO 14119 for using interlocking devices associated with physical
guards.
Fit the safety switches such that
•it is difficult for operators to access when the protective device is open,
•it is possible to inspect and replace the safety switches.
NOTICE
Safety switches and actuators must not be used as a mechanical stop.
NOTICE
Mount only in the assembled condition!
bInsert the actuator into the actuating head.
bMount the safety switch positively. For safety applications (fixed position), mount
safety switch using M5 × 30 screws.
bConnect the actuator to the protective device durably and non-detatchably, e.g.
using one-way bolts or by riveting or welding.
bFit additional stop for moving parts of the protective device.
3.1 Reversing the actuating direction
Figure 1: Reversing the actuating direction
1. Insert the actuator in the safety switch.
2. Loosen the bolts on the control cam.
3. Set the required direction.
4. Tighten screws to 0.8 Nm.
5. Fit enclosed plugs into unused actuator slots.
Figure 2: Minimum approach radius (the pivot point for the door must be in the same plane as
the insertion opening for the actuator)
MOUNTING 3
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3.2 Protection against surroundings
A precondition for a durable and perfect safety function is the protection of the control
cam against penetration by foreign matter such as shavings, sand, abrasive materials
etc.; seal unused actuating slots with the enclosed slot covers.
Cover the control slot, the actuator and the rating plate when painting. Use only solvent-
free cleaning materials when cleaning the safety switch.
3 MOUNTING
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4 Elektroinstallation
WARNING
The electrical connection is only allowed to be made by qualified safety personnel.
WARNING
Take note of the excess temperature in the casing when selecting insulation material or
pigtails (depending on the operating conditions)!
WARNING
To ensure a secure contact, strip the individual wires back about 6 mm (± 1 mm).
DANGER
For application and usage as per the requirement in cULus, a copper cable (60/70°C)
is to be used.
DANGER
For deployment and use according to the requirements of UL, a class 2 power supply
according to UL1310 must be used.
Figure 3: Opening the safety switch
1. Break open the desired lead-in.
2. Assemble screwed cable gland M16 with the corresponding enclosure rating.
3. Use wire cross section 0.34 to 1.5 mm2.
WARNING Operate all contact pairs in the same voltage range.
4. Connect all live parts to one side of the contact block.
Inserted
actuator
Extended
actuator
Figure 4: Switching elements and switching functions
5. Tighten the clamping bolts of the switching elements by 0.5 Nm.
ELEKTROINSTALLATION 4
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6. Take account of the density of the line entrance.
7. Close switch cover and tighten screws.
4 ELEKTROINSTALLATION
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5 Commissioning
5.1 Tests before the initial commissioning
•mechanical functional check It must be possible to insert the actuator into the
actuating head without any problem. Close the protective device several times to
verify.
•electrical functional check
bClose the guard.
bStart the machine.
WARNING
Check whether the machine stops when the guard is opened.
bSwitch off the machine.
bOpen the guard.
bAttempt to start the machine.
WARNING
The machine must not start with a guard open!
5.2 Periodic technical inspections
To ensure correct function over the long term, regular checks are necessary.
Daily or prior to the start of the shift the operator must check for:
•correct function
•no visible evidence of tampering
Regularly according to the machine maintenance schedule by qualified safety person‐
nel:
•correct switching function
DANGER
Check whether the machine stops when the guard is opened.
•safe mounting of the modules
•deposits and wear and tear
•correct sealing of the cable entry or plug connection
•loose cable connections or plug connectors
DANGER
The entire switch and actuator must be replaced in the case of damage or wear and
tear. It is not permitted to exchange individual components or modules!
Safety switches must be completely replaced after 1 million switching operations.
COMMISSIONING 5
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6 Disposal
Always dispose of serviceableness devices in compliance with local/ national
rules and regulations with respect to waste disposal.
6 DISPOSAL
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7 Technical data
7.1 General system data
Housing material Glass-fibre reinforced thermoplast
Enclosure rating in compliance with IEC 60529 IP67
Mechanical life 1 × 106 switching operations
B10d (ENISO13849) at DC-13 100mA/24V
(positive opening normally closed contact)
4 × 106 switching operations
Type Type 2 (EN ISO 14119)
Actuator coding level Low coding level (EN ISO 14119)
Operating temp. –20 ... +80 °C
Type of connection 3 × M16
Switching principle for switching elements Slow-action switch
Switching elements of forced opening/closing
devices
2/1
Approaching speed max. 20 m/min
Frequency of use (maximum) 7000/h
Actuation power 10 N
Retaining force 10 N
Rated withstand voltage Uimp 2,5 kV
Contamination level
(external, acc. to EN 60947-1)
3 (industry)
Rated insulation voltage Ui250 V
Usage category in compliance with EN
60947-5-1
AC-15: 230 V 4 A
DC-13: 24 V 4 A
Switching voltage min. 12 V DC
Switching current min. at 24 V DC 1 mA
Wire cross-section (rigid/flexible) 0,34 … 1,5 mm2
Conventional thermal flow Ith 4 A
Conditional short circuit current 100 A
Short-circuit protection (control safety IEC
60269-1)
4 A gG
Breakaway torque for screws
Mounting screws housing
Cover screws
Jam screws contacts
Head screw
1,5 Nm
0,8 Nm
0,5 Nm
0,8 Nm
Minimum approach radius see figure 2
TECHNICAL DATA 7
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7.2 Dimensional drawing
Fixed position for safety
applications (M5)
Insertion
depth
Insertion
depth
Figure 5: Dimensional drawing i11S-S213 (A, B, C, D: Directions of approach)
7 TECHNICAL DATA
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8 Conformities and certificates
You can obtain declarations of conformity, certificates and the current documentation
for the product at www.sick.com. To do so, enter the product part number in the search
field (part number: see the entry in the “P/N” or “Ident. no.” field on the type label).
8.1 EU declaration of conformity
Excerpt
The undersigned, representing the manufacturer, herewith declares that the product is
in conformity with the provisions of the following EU directive(s) (including all applicable
amendments), and that the standards and/or technical specifications stated in the EU
declaration of conformity have been used as a basis for this.
•ROHS DIRECTIVE 2011/65/EU
•MACHINERY DIRECTIVE 2006/42/EC
CONFORMITIES AND CERTIFICATES 8
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