SICK RE1 User manual

OPERATING INSTRUCTIONS
RE1
Magnetic safety switch
DM-RE1

Contents
1 Ordering information........................................................................ 3
1.1 Scope of delivery....................................................................................... 3
1.2 Ordering Information................................................................................ 3
2 About this document........................................................................ 4
3 On safety............................................................................................. 5
3.1 Qualified safety personnel....................................................................... 5
3.2 Application................................................................................................ 5
3.3 Correct use................................................................................................ 5
3.4 General safety notes and protective measures...................................... 5
4 Function description.......................................................................... 7
4.1 Evaluating the switching signals.............................................................. 7
5 Mounting............................................................................................. 8
6 Electrical installation........................................................................ 10
7 Commissioning.................................................................................. 11
7.1 Tests before the initial commissioning.................................................... 11
7.2 Periodic technical checks......................................................................... 11
7.2.1 Regular examinations.............................................................. 11
7.2.2 Inspection by qualified safety personnel............................... 12
8 Maintenance...................................................................................... 13
9 Compliance with EU directives........................................................ 14
10 Technical specifications................................................................... 15
10.1 Data sheet................................................................................................. 15
10.2 Dimensional drawings.............................................................................. 16
10.3 Typical response range............................................................................. 16
CONTENTS
2O P E R A T I N G I N S T R U C T I O N S | RE1 8022165/2017-11-14 | SICK
Subject to change without notice

1 Ordering information
1.1 Scope of delivery
•Magnetic safety switch
•Actuator
•4 safety screws M4 x 14
•Safety note
•Operating instructions for download: www.sick.com
1.2 Ordering Information
Type Part number
DM-RE1 1090444
ORDERING INFORMATION 1
8022165/2017-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | RE1 3
Subject to change without notice

2 About this document
These operating instructions are original operating instructions.
2 ABOUT THIS DOCUMENT
4O P E R A T I N G I N S T R U C T I O N S | RE1 8022165/2017-11-14 | SICK
Subject to change without notice

3 On safety
This chapter deals with your own safety and the safety of the equipment operators.
bPlease read this chapter carefully before working with the safety switch or with the
machine protected by the safety switch.
The national/international rules and regulations apply to the installation, commission‐
ing, use and periodic technical inspections of the safety switch, in particular the work
safety regulations and safety rules.
3.1 Qualified safety personnel
The switch must be mounted, installed and commissioned only by qualified safety per‐
sonnel. Qualified safety personnel are defined as persons who …
•have undergone the appropriate technical training
and
•who have been instructed by the responsible machine operator in the operation of
the machine and the current valid safety guidelines
and
•who have access to the operating instructions.
3.2 Application
The safety switch is a magnetically operated, non-contact safety switch. In combination
with a suitable safety-related evaluation unit, they protect movable guards in the follow‐
ing way:
•The dangerous state of the machine can only be switched on when the guard is
closed.
•If the guard is opened while the machine is running, a stop command is triggered.
For the control this means:
•Activation commands that result in dangerous states are only allowed to become
effective if the guard is in the protective position.
•Dangerous states must have been terminated before the protective position is left.
Prior to the use of safety switches, a risk assessment must be performed on the
machine.
3.3 Correct use
The safety switch must be used only as defined in section "Application", page 5. The
safety switch must be used only on the machine where it has been mounted, installed
and initialized by qualified safety personnel in accordance with these operating instruc‐
tions.
All warranty claims against SICK AG are forfeited in the case of any other use, or alter‐
ations being made to the safety switch, even as part of its mounting or installation.
Correct use includes also regular inspection of the guard by qualified safety personnel
in accordance with chapter 7.2.
3.4 General safety notes and protective measures
Safety switches provide a protection function for persons. Incorrect installation or
manipulation can result in serious injuries.
ON SAFETY 3
8022165/2017-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | RE1 5
Subject to change without notice

DANGER
Safety switches are not allowed to be bypassed, turned away or made ineffective in any
other manner.
3 ON SAFETY
6O P E R A T I N G I N S T R U C T I O N S | RE1 8022165/2017-11-14 | SICK
Subject to change without notice

4 Function description
The safety switch is magnetically coded. Its contacts are operated by the related actua‐
tor. The safety switch is equipped with 2 normally open contacts (NO/NO).
The switching signals are sampled by a suitable safety-related evaluation unit, e.g. a
safe programmable logic controller.
4.1 Evaluating the switching signals
On integrating magnetic safety switches into suitable safe evaluation units, the follow‐
ing must be taken into account:
•It is imperative all contact signals are evaluated separately.
•On the detection of a fault related to the safety switch, the safe evaluation unit
must shut down and adopt a locked state.
•Both contacts must change output state, before it can be reset. Compliance with
this sequence must be monitored by the safe evaluation unit (see figure 2).
•On the connection of the safety switch to a safe evaluation unit, the input module
should be configured such that the discrepancy time set has no effect on the shut‐
down time for the evaluation (typical configuration “provide 0”). If this is not possi‐
ble, the calculation must take into account the response time.
NOTICE
The safe evaluation unit’s inputs and outputs connected to the safety switch must meet
the requirements of EN 61 131.
It must be ensured the possible current through the contacts on the switch does not
exceed the specified maximum value.
1
6
5
4
3
7
2
8
Figure 1: Plug assignments
Function Unactivated
3 / 4 Normally open contact (NO) Open
7 / 8 Normally open contact (NO) Open
Output behavior
a
b
a
b
Sequence to be monitored
Input
behavior
Figure 2: Switching behavior (unactivated)
FUNCTION DESCRIPTION 4
8022165/2017-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | RE1 7
Subject to change without notice

5 Mounting
DANGER
Mounting is only allowed to be performed by qualified safety personnel.
bPay attention to EN ISO 14119 on mounting the safety switch and the actuator.
bPay attention to EN ISO 14119 on reducing possible ways of bypassing an inter‐
locking device.
Figure 3: Protection example for bypassing a magnetic safety switch in compliance with
EN ISO 14 119
bDo not mount the safety switch in an environment with interfering magnetic fields.
bNote the possible operating positions (figure 5).
bFit safety switch and actuating element such that they do not touch each other:
minimum distance between the front faces with the guard closed 1 mm (figure 4).
bFit an additional stop and guide for the moving part of the protective device
(figure 4).
bMount the actuator on guard so that it cannot be detached (e.g. using safety
screws).
bMount safety switch and actuator on non-ferrous materials to prevent any effect on
the switching distance. If necessary, use spacers.
bTighten self-locking screws to 1.0 Nm.
bDo not use anaerobic adhesive (e.g. Loctite) to lock the screws, as this will attack
the plastic housing.
bMinimum distance between two adjacent magnetic safety switches: 40 mm. On
swiveling doors the actuator is to be fitted to the closing edge (figure 6).
5 MOUNTING
8O P E R A T I N G I N S T R U C T I O N S | RE1 8022165/2017-11-14 | SICK
Subject to change without notice

Min. 1 mm
Stop
Figure 4: Mounting example for safety switch and actuator
Alignment
mark
Direction of
approach
Figure 5: Alignment of sensor and actuator
Min. 40 mm
Figure 6: Mounting example on swiveling doors
MOUNTING 5
8022165/2017-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | RE1 9
Subject to change without notice

6 Electrical installation
DANGER
An incorrect connection may result in the loss of the safety function!
An incorrect connection may cause the device to malfunction or become damaged.
The electrical connection is only allowed to be made by qualified safety personnel
trained in EMC.
bOnly use copper wires. In case of use in high ambient temperatures, the tempera‐
ture data for the field cable must not be lower than the ambient temperature.
bThe connecting cables must be protected when laid in order to prevent the risk of
cross-circuits.
6 ELECTRICAL INSTALLATION
10 O P E R A T I N G I N S T R U C T I O N S | RE1 8022165/2017-11-14 | SICK
Subject to change without notice

7 Commissioning
7.1 Tests before the initial commissioning
•Mechanical functional check:
– Safety switch and actuating element must not touch when the guard is
closed.
– Minimum distance with guard closed 1 mm
•Electrical functional check:
bClose the guard.
bStart machine.
bOpen the guard.
DANGER
Check whether the machine stops when the guard is opened.
bSwitch off machine.
bOpen the guard.
bStart machine.
DANGER
The machine must not start with a guard open!
7.2 Periodic technical checks
To ensure correct function over the long term, regular checks are necessary. Check that
the protective device functions reliably, particularly …
•after every commissioning process
•every time a component is replaced
•after a prolonged period of downtime
•after any kind of error
Aside from these checks, the reliable functioning of the protective device should be
checked at appropriate intervals as part of the maintenance program. For information
on possible intervals refer to EN ISO 14 119.
7.2.1 Regular examinations
Check the safety switch for the following points:
•correct function
•visible signs of tampering
At appropriate intervals, it is also necessary to check:
•the safe mounting of actuators and safety switches
•the sealing of the cable glands on the safety switches
•the placement of the cable connections on the evaluation unit
•the shutdown distances
DANGER
Damaged or worn system components must be replaced.
COMMISSIONING 7
8022165/2017-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | RE1 11
Subject to change without notice

7.2.2 Inspection by qualified safety personnel
The inspection by qualified safety personnel must be performed regularly as per the
applicable national and international regulations within the intervals defined. This pro‐
cedure ensures that any changes on the machine or manipulations of the guard after
commissioning are detected.
7 COMMISSIONING
12 O P E R A T I N G I N S T R U C T I O N S | RE1 8022165/2017-11-14 | SICK
Subject to change without notice

8 Maintenance
bRemove iron filings from the safety switch and actuator at regular intervals.
bOnly use solvent-free cleaning agents to clean the safety switches and actuators.
MAINTENANCE 8
8022165/2017-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | RE1 13
Subject to change without notice

9 Compliance with EU directives
EU declaration of conformity (excerpt)
The undersigned, representing the following manufacturer herewith declares that the
product is in conformity with the provisions of the following EU directive(s) (including all
applicable amendments), and that the respective standards and/or technical specifica‐
tions are taken as the basis.
Complete EU declaration of conformity for download: www.sick.com
9 COMPLIANCE WITH EU DIRECTIVES
14 O P E R A T I N G I N S T R U C T I O N S | RE1 8022165/2017-11-14 | SICK
Subject to change without notice

10 Technical specifications
10.1 Data sheet
Table 1: Data sheet
Safety-related parameters
B10d 20 × 106 with low load (EN ISO 13 8491:2008)
PFHD1)2.5 × 10–8
Type Type 4 (EN ISO 14 119)
Actuator coding level Low coding level (EN ISO 14 119)
Safe state in the event of a fault The switch has no internal fault detection and is unable to
assume a safe state in the event of a fault. Fault detec‐
tion is performed by the connected safety-related logic
unit.
TM (mission time) 20 years (EN ISO 13 849)
General data
Housing material Glass fibre-reinforced PPS
Enclosure rating IP 67 (IEC 60 529)
Function Magnetic
Storage temperature –20 … +60 °C
Switching voltage Umax (UL Class2) 30 V DC
Max. switching current 100 mA
Max. switching frequency 30/minute
Shock resistance 30 g/11 ms
Vibration resistance 10 … 55 Hz, ampl. 1 mm
Mechanical life 100 × 106 switching operations
Mounting orientation Any, note alignment to actuator (mark)
Switching distances see table 2
Type of connection Cable 0.2 m with 8-pin M12 plug
Cable material PVC
Table 2: Response range
Type RE13-1090444
Internal circuitry (not actuated)
3
4
7
8
Safe switch on distance Sao [mm]2)7
Safe switch off distance Sar [mm] 20
1) At low load with a switching frequency of 1 operation/minute, 24 hours/day, 365 days/year, there are 525,600 switching operations
per year.
2) There must not be any ferro-magnetic material near the sensor or actuator.
All data apply for approach from the front and alignment offset m = 0.
TECHNICAL SPECIFICATIONS 10
8022165/2017-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | RE1 15
Subject to change without notice

10.2 Dimensional drawings
M12 plug
47
36
22 7
5
13
26.2
19.2
Ø 4.5
Ø 8.5
M12
Figure 7: Dimensional drawing
10.3 Typical response range
Switch on range
Switch off range
Figure 8: Typical response range
10 TECHNICAL SPECIFICATIONS
16 O P E R A T I N G I N S T R U C T I O N S | RE1 8022165/2017-11-14 | SICK
Subject to change without notice

TECHNICAL SPECIFICATIONS 10
8022165/2017-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | RE1 17
Subject to change without notice

10 TECHNICAL SPECIFICATIONS
18 O P E R A T I N G I N S T R U C T I O N S | RE1 8022165/2017-11-14 | SICK
Subject to change without notice

TECHNICAL SPECIFICATIONS 10
8022165/2017-11-14 | SICK O P E R A T I N G I N S T R U C T I O N S | RE1 19
Subject to change without notice

Further locations at www.sick.com
Australia
Phone [phone]
1800 334 802 – tollfree
E-Mail [email protected]
Austria
Phone [phone]
E-Mail [email protected]
Belgium/Luxembourg
Phone [phone]
E-Mail [e-mail]
Brazil
Phone [phone]
E-Mail market[email protected]
Canada
Phone [phone]
E-Mail infor[email protected]
Czech Republic
Phone [phone]
E-Mail [email protected]
Chile
Phone [phone]
E-Mail [e-mail]
China
Phone [phone]
E-Mail info[email protected]
Denmark
Phone [phone]
E-Mail [email protected]
Finland
Phone [phone]
E-Mail [email protected]
France
Phone [phone]
E-Mail [e-mail]
Germany
Phone [phone]
E-Mail [e-mail]
Hong Kong
Phone [phone]
E-Mail [email protected]
Hungary
Phone [phone]
E-Mail [email protected]
India
Phone [phone]
E-Mail [e-mail]
Israel
Phone [phone]
E-Mail [e-mail]
Italy
Phone [phone]
E-Mail [e-mail]
Japan
Phone [phone]
E-Mail [email protected]
Malaysia
Phone [phone]
E-Mail enquiry[email protected]
Mexico
Phone [phone]
E-Mail mario[email protected]
Netherlands
Phone [phone]
E-Mail [e-mail]
New Zealand
Phone [phone]
0800 222 278 – tollfree
E-Mail [email protected]z
Norway
Phone [phone]
E-Mail [email protected]
Poland
Phone [phone]
E-Mail [e-mail]
Romania
Phone [phone]
E-Mail [email protected]
Russia
Phone [phone]
E-Mail [e-mail]
Singapore
Phone [phone]
E-Mail [email protected]
Slovakia
Phone [phone]
E-Mail [e-mail]
Slovenia
Phone [phone]
E-Mail [email protected]
South Africa
Phone [phone]
E-Mail [e-mail]
South Korea
Phone [phone]
E-Mail [e-mail]
Spain
Phone [phone]
E-Mail [e-mail]
Sweden
Phone [phone]
E-Mail [e-mail]
Switzerland
Phone [phone]
E-Mail [email protected]
Taiwan
Phone [phone]
E-Mail [email protected]
Thailand
Phone [phone]
E-Mail Ronnie[email protected]
Turkey
Phone [phone]
E-Mail [e-mail]
United Arab Emirates
Phone [phone]
E-Mail [e-mail]
United Kingdom
Phone [phone]
E-Mail [e-mail]
USA
Phone [phone]
E-Mail [e-mail]
Vietnam
Phone [phone]
E-Mail Ngo.Duy[email protected]
SICK AG | Waldkirch | Germany | www.sick.com
8022165/2017-11-14/en