Siemens SIMATIC NET CP 5603 User manual

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SIMATIC NET
PG/PC - PROFIBUS
CP 5603
Operating Instructions
08/2016
A5E02146341A
-04
Preface
1
Description of the device
2
Software installation
3
Hardware installation
4
Project engineering
5
Technical specifications
6
Approvals
A

Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: A5E02146341A
Ⓟ
09/2016 Subject to change
Copyright © Siemens AG 2016.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

CP 5603
Operating Instructions, 08/2016, A5E02146341A-04 3
Table of contents
1 Preface ................................................................................................................................................... 5
2 Description of the device......................................................................................................................... 9
2.1 Product characteristics..............................................................................................................9
2.2 PROFIBUS interface...............................................................................................................10
2.3 Meaning of the LED display....................................................................................................12
3 Software installation.............................................................................................................................. 13
3.1 Installing the "SIMATIC NET PC Software"............................................................................13
3.2 Uninstalling the "SIMATIC NET PC Software"........................................................................14
4 Hardware installation............................................................................................................................. 15
4.1 Safety notices .........................................................................................................................15
4.2 Installing hardware..................................................................................................................16
5 Project engineering ............................................................................................................................... 23
6 Technical specifications ........................................................................................................................ 25
6.1 Dimension drawings................................................................................................................27
A Approvals.............................................................................................................................................. 29

Table of contents
CP 5603
4Operating Instructions, 08/2016, A5E02146341A-04

CP 5603
Operating Instructions, 08/2016, A5E02146341A-04 5
Preface
1
Scope of delivery
Below, 5 delivery packages are introduced.
CP 5603 communications processor – 6GK1 560-3AA00
The following components ship with the product:
●Communications processor CP 5603 consisting of a PCI-104 basic module with an active
RS-485 module and 12-pin ribbon cable
●Installation fittings: To secure the CP 5603 basic module on the PCI-104 stack, 4 bolts
(M3, 15 mm) are supplied. To secure the RS-485 module in the expansion frame, 2
locking bolts are supplied (4-40 UNC, 8 mm).
●"SIMATIC NET PC Software" DVD
Installation kit CP 5603 for Microbox PC – 6GK1 560-3AA00-0AU0
The following components ship with the product:
●22 mm expansion frame for installation with a slot for the active RS-485 module
●Required installation fittings: 6 bolts (M3, 20 mm)
Installation kit CP 5603 for S7-mEC – 6GK1 560-3AA00-0AE0
The following components ship with the product:
●Shelf for installation with slots for the active RS-485 module
CP 5603 Microbox Package – 6GK1 560-3AU00
The following components ship with the product:
●Communications processor CP 5603 – 6GK1 560-3AA00
●Installation kit CP 5603 for Microbox PC – 6GK1 560-3AA00-0AU0
CP 5603 S7-mEC (modular Embedded Controller) Package – 6GK1 560-3AE00
The following components ship with the product:
●Communications processor CP 5603 – 6GK1 560-3AA00
●Installation kit CP 5603 for S7-mEC – 6GK1 560-3AA00-0AE0

Preface
0 Scope of delivery
CP 5603
6Operating Instructions, 08/2016, A5E02146341A-04
Validity of this documentation
These operating instructions are valid for the following product:
●CP 5603
Article number: 6GK1 560-3AA00
Content of this documentation
These operating instructions contain information about the installation and configuration of
the CP 5603 communications processor.
Updated operating instructions on the Internet
You will find the current version of these operating instructions on the Product Support pages
under the following entry ID: 62611947
(http://support.automation.siemens.com/WW/view/en/62611947)
Further documentation
The documents listed below contain more detailed information on commissioning and using
the communications processor. You will find this documentation on the Product Support
pages on the Internet under the following entry link:
Support (https://support.industry.siemens.com/cs/ww/en/ps)
Enter the entry ID shown below of the relevant manual as the search item.
●
Configuration manual Commissioning PC Stations
This provides you with detailed information on commissioning and configuring SIMATIC
NET PC communications modules.
Entry ID:
109488960 (https://support.industry.siemens.com/cs/ww/en/view/109488960)
●
System manual SIMATIC NET Industrial Communication with PG/PC
–
Volume 1– Basics
Entry ID:
77376110 (https://support.industry.siemens.com/cs/ww/en/view/77376110)
–
Volume 2– Interfaces
Entry ID:
77378184 (https://support.industry.siemens.com/cs/ww/en/view/77378184)
The system manuals introduce the topic of industrial communication and explain the
communications protocols used. There is also a description of the OPC interface as
user programming interface.

Preface
0 Scope of delivery
CP 5603
Operating Instructions, 08/2016, A5E02146341A-04 7
●
Installation manual "SIMATIC NET PC Software"
This document contains detailed information on installing the "SIMATIC NET
PC Software".
Entry ID:
109459606 (https://support.industry.siemens.com/cs/ww/en/view/77377602)
●
System manual PROFIBUS Network Manual
In this document you will find detailed information about setting up a PROFIBUS network.
Entry ID:
35222591 (https://support.industry.siemens.com/cs/ww/en/view/35222591)
SIMATIC NET documentation
You will find the entire SIMATIC NET documentation on the pages of Product Support:
15247 (https://support.industry.siemens.com/cs/ww/en/ps/15247)
Go to the required product group and make the following settings:
→Entry list → Entry type "Manuals / Operating Instructions"
Trademarks
The following and possibly other names not identified by the registered trademark sign ® are
registered trademarks of Siemens AG:
SIMATIC NET, HARDNET, SOFTNET, CP 1612, CP 1613, CP 5612, CP 5613, CP 5614,
CP 5622
Industry Online Support
In addition to the product documentation, the comprehensive online information platform of
Siemens Industry Online Support at the following Internet address:
(http://support.automation.siemens.com/WW/llisapi.dll?func=cslib.csinfo2&aktprim=99&lang=
en)
Apart from news, there you will also find:
●Project information: Manuals, FAQs, downloads, application examples etc.
●Contacts, Technical Forum
●The option submitting a support query:
(https://support.automation.siemens.com/WW/llisapi.dll?func=cslib.csinfo&lang=en&objid
=38718979&caller=view)
●Our service offer:
Right across our products and systems, we provide numerous services that support you
in every phase of the life of your machine or system - from planning and implementation
to commissioning, through to maintenance and modernization.

Preface
0 Scope of delivery
CP 5603
8Operating Instructions, 08/2016, A5E02146341A-04
You will find contact data on the Internet at the following address:
(http://www.automation.siemens.com/partner/guiwelcome.asp?lang=en)
SITRAIN - Training for Industry
The training offer includes more than 300 courses on basic topics, extended knowledge and
special knowledge as well as advanced training for individual sectors - available at more
than 130 locations. Courses can also be organized individually and held locally at your
location.
You will find detailed information on the training curriculum and how to contact our customer
consultants at the following Internet address:
(www.siemens.com/sitrain)
SIMATIC NET glossary
Explanations of many of the specialist terms used in this documentation can be found in the
SIMATIC NET glossary.
You will find the SIMATIC NET glossary on the Internet at the following address:
50305045 (http://support.automation.siemens.com/WW/view/en/50305045)

CP 5603
Operating Instructions, 08/2016, A5E02146341A-04 9
Description of the device
2
2.1
Product characteristics
Properties
The CP 5603 communications processor has the following properties:
●PCI-104 interface
●Fast commissioning due to plug and play capability
●DP master operation (DP Base) with up to 124 DP slaves with full data consistency
●Relieves the PC due to event mechanisms (automatic detection of data changes)
●"Fast logic" support - automatic linking of input and output data can be set by the user
●Support of all data transmission speeds from 9.6 kbps to 12 Mbps according to the
PROFIBUS standard
●LED display
●Support of PCI-104 5V. (If the PCI signal voltage is 3.3 V, the host must provide a 5 V
power supply for the PCI-104 modules.)
●Floating active RS-485 connector with 12-pin ribbon cable

Description of the device
2.2 PROFIBUS interface
CP 5603
10 Operating Instructions, 08/2016, A5E02146341A-04
Representation
The following figure shows the CP 5603 communications processor with the active RS-485
module:
2.2
PROFIBUS interface
PROFIBUS network
The physical link between the PROFIBUS interface and the PROFIBUS network is via a
floating RS-485 interface that is part of the module. Depending on the network configuration,
data rates of 9.6 Kbps up to a maximum of 12 Mbps are possible in the PROFIBUS network.
Note
You will find information about the structure of a PROFIBUS network in the system manual
"PROFIBUS Network Manual". The document is part of the Manual
Collection. You will also
find this on the Product Support pages under the following entry ID:
Auto
-Hotspot

Description of the device
2.2 PROFIBUS interface
CP 5603
Operating Instructions, 08/2016, A5E02146341A-04 11
PIN assignment
The D-sub female connector has the following pin assignment:
PIN
Short name
Meaning
Input/output
1
NC
Socket pin 1 is not connected.
-
2 NC (M24) Socket pin 2 is not connected. With other MPI/DP components,
the return line of the floating 24 V power supply may be via this
pin.
-
3
LTG_B
Signal line B of the PROFIBUS connector.
Input/output
4 RTSAS RTSAS, input signal for direct MPI link. The control signal is "1"
active when the automation system connected over a special
MPI cable is sending.
Input
5 M5EXT M5EXT return line (GND) of the 5 V power supply. The current
load of an external consumer connected between P5EXT and
M5EXT must not exceed a maximum of 90 mA.
Output
6 P5EXT P5EXT supply (+5 V) of the 5 V power supply. The current load
of an external consumer connected between P5EXT and
M5EXT must not exceed a maximum of 90 mA (short-circuit
proof).
Output
7 NC (P24V) Socket pin 7 is not connected. With other MPI/DP components,
the P24V supply of the floating 24 V power supply may be via
this pin.
-
8 LTG_A Signal line A of the PROFIBUS connector. Input/output
9 RTS RTS output signal of the CP module. The control signal is "1"
active when the device (PG or PC) is sending.
Output
Shield The shield is connected to components of the connector hous-
ing.

Description of the device
2.3 Meaning of the LED display
CP 5603
12 Operating Instructions, 08/2016, A5E02146341A-04
2.3
Meaning of the LED display
Display
Description
Lit green Shows the token rotation
(in other words, normal operation)
Green off Incorrect bus parameters, defective bus or CP
not in operation
Green flashes at one second intervals
Bad database
Green and yellow flashing alternately Module is being addressed by diagnostics tool to
check installation
Green flashing fast Module not started (normal status following "re-
set")
Green and yellow flashing synchronized
Exception status (unexpected runtime error)
One of the two LEDs is on, the second flashes
quickly
Error initializing the module

CP 5603
Operating Instructions, 08/2016, A5E02146341A-04 13
Software installation
3
3.1
Installing the "SIMATIC NET PC Software"
"SIMATIC NET PC Software"
The "SIMATIC NET PC software" is one of several software packages with which you can
operate the communications processor in your PG/PC.
To configure the communications processor, you require additional configuration software.
You will find information on the configuration software in the section "Project engineering
(Page 23)".
Condition
The plug and play function is activated in the BIOS of your PG/PC.
Prior to hardware installation
Install the software as described in the installation manual "SIMATIC NET PC Software".
You will find this installation manual on the Product Support pages under the following entry
ID: 77377602 (https://support.industry.siemens.com/cs/ww/en/view/77377602)
You should also note the current information on the "SIMATIC NET PC software" on the
Product Support pages:
Support (https://support.industry.siemens.com/cs/ww/en/ps/15362/pm)
After the hardware installation
After installing the communications processor, your PG/PC automatically searches for a
suitable driver.
1. Follow the instructions of the Hardware Wizard of Windows.
2. Do not activate the search for drivers on the Internet.

Software installation
3.2 Uninstalling the "SIMATIC NET PC Software"
CP 5603
14 Operating Instructions, 08/2016, A5E02146341A-04
3.2
Uninstalling the "SIMATIC NET PC Software"
Condition
The "SIMATIC NET PC Software" is installed on the PG/PC.
Procedure
Note
The recommended procedure removes the entire "SIMATIC NET PC Software" on the
PG/PC, not only the driver for the communications processor.
Uninstall the entire software package as described and recommended in the installation
manual "SIMATIC NET PC Software".
You will find the installation manual on the "SIMATIC NET PC Software" DVD or on the
Product Support pages under the following entry ID:
77377602 (https://support.industry.siemens.com/cs/ww/en/view/77377602)
Requirement
The Plug & Play manager is enabled in the BIOS.
Installing the CP 5603 driver
The driver is installed automatically when you install the "SIMATIC NET PC software" or the
program WinAC.
Uninstalling the CP 5603 driver
The driver is removed automatically when you uninstall the "SIMATIC NET PC software" or
the program WinAC.

CP 5603
Operating Instructions, 08/2016, A5E02146341A-04 15
Hardware installation
4
4.1
Safety notices
WARNING
Electric shock possible - work only when the power supply is off
Opening the PG/PC and plugging or pulling the communications processor is permitted
only when the power is off.
Turn off your PG/PC and pull the power cable connector before you start the hardware
installation.
NOTICE
Note the EC directives
Components can be damaged or destroyed by electrostatic discharge. When installing,
keep to the rules for electrostatically sensitive devices (ESD).
•Pick up components and modules only by their edges. Do not touch the pins or
conductors.
•Before opening the PG/PC, make sure that you discharge any electrostatic charge from
your body. You can do this by touching metal parts on the back panel of the PG/PC
pulling the power plug.
•Make sure that you also discharge any electrostatic charge from tools you intend to use
for the work on the PG/PC.
•Do not operate the PG/PC with the housing open.
NOTICE
Firm mounting
The communications processor must sit firmly and uniformly in the slot. Check that the
module sits firmly in the slot as described in the manual accompanying your PG/PC.
Note
Oblique installation position is permitted
Some PG/PC designs require oblique installation of the communications processor. This is
permitted.

Hardware installation
4.2 Installing hardware
CP 5603
16 Operating Instructions, 08/2016, A5E02146341A-04
4.2
Installing hardware
CAUTION
Electrostatic charge
When handling the module, do not touch the connectors or electronic components.
Please keep to the measures for avoiding electrostatic charges (ESD - electrostatic
discharge).
Setting the PCI-104 module address
Every PCI-104 module must be given a module address according to its position. The
module address is set with the address switch (see below).
The module address is set with the address switch as described below:
Module address
Switch 1
Switch 2
Comment
1
on
on
Factory settings
2
off
on
3
on
off
4
off
off
NOTICE
Module address 4
Module address 4 is not permitted in the SIMATIC Microbox.
NOTICE
Setting the module addresses
Note that all module addresses matching the slot must be set before the device is put into
operation.

Hardware installation
4.2 Installing hardware
CP 5603
Operating Instructions, 08/2016, A5E02146341A-04 17
CAUTION
Operation of more than one CP 5603 in the SIMATIC Microbox
Due to thermal requirements, a maximum of two CP 5603 may be operated in the SIMATIC
Microbox at the same time.
If you want to operate other PCI-104 modules along with the CP 5603 in a SIMATIC
Microbox, note the section relating to thermal requirements in the manual of the SIMATIC
Microbox.
Procedure for installation in the SIMATIC Microbox PC
The following figure shows the CP 5603 communications processor installed in a SIMATIC
Microbox PC.

Hardware installation
4.2 Installing hardware
CP 5603
18 Operating Instructions, 08/2016, A5E02146341A-04
To install and connect up the CP 5603 follow the steps outlined below:
1. Shut down your PC and disconnected it from the power supply.
2. Open the PC housing as described in the manual accompanying your Microbox.
3. Set the module address on the CP 5603 as described in chapter 4.
4. Insert the CP 5603 into the prepared PCI-104 slot. Make sure that the CP 5603 sits firmly
and uniformly.
5. Take the 4 supplied M3, 15 mm spacing bolts, wrench size 5 mm and screw the CP 5603
to the underlying spacing bolts.
6. Using the screws supplied, screw the Microbox expansion frame for CP 5603 to the
housing of the Microbox PC.
7. Screw the active RS 485 module to the Microbox expansion frame. To do this use the
supplied locking bolts, 4-40 UNC, 8 mm, wrench size 4.5 mm.
8. Close the housing of the PC by screwing the top panel onto the expansion frame.
9. Insert the PROFIBUS cable into the corresponding PROFIBUS socket of the active RS-
485 module.
10.Connect the computer to the power supply again and restart the computer.

Hardware installation
4.2 Installing hardware
CP 5603
Operating Instructions, 08/2016, A5E02146341A-04 19
Procedure for installing a SIMATIC S7 modular Embedded Controller (mEC)
The following figure shows the CP 5603 communications processor installed in a SIMATIC
S7-mEC (modular Embedded Controller)

Hardware installation
4.2 Installing hardware
CP 5603
20 Operating Instructions, 08/2016, A5E02146341A-04
To install and connect up the CP 5603 follow the steps outlined below:
1. Shut down your PC and disconnected it from the power supply.
2. Open the extension box as described in the manual of the mEC.
3. Set the module address on the CP 5603 as described in chapter 4.
4. Insert the CP 5603 into the prepared PCI-104 slot. Make sure that the CP 5603 sits firmly
and uniformly.
5. Take the 4 supplied M3, 15 mm spacing bolts, wrench size 5 mm and screw the CP 5603
to the underlying spacing bolts.
6. Replace the shelf of the extension box with the shelf for the CP 5603.
7. Screw the active RS-485 module to the shelf of the modular Embedded Controller. To do
this use the supplied locking bolts, 4-40 UNC, 8 mm, wrench size 4.5 mm.
8. Open the extension box as described in the manual of the mEC.
9. Insert the PROFIBUS cable into the corresponding PROFIBUS socket of the active RS-
485 module.
10.Connect the controller to the power supply again and restart the computer.
Marking
Position of the markings