Siemens SIMATIC 6ES7673-2CC40-0YA0 User manual

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Preface, Contents
Product Overview 1
Installing the CPU 41x-2 PCI 2
Getting Started 3
Controller Operations 4
STEP 7 Operations and
Components 5
Troubleshooting 6
Getting Started: Communication
between a CPU 416-2 PCI and an
S7-400 7
Getting Started: Connecting
the Controller to the SIMATIC
NET OPC Server 8
Reference Information 9
Glossary, Index
SIMATIC
Windows Automation Center
WinAC Slot Version 4.0
Hardware Installation and Operating
Manual
This manual is part of the documentation
package WinAC Slot V4.0 with the order number:
6ES7673-2CC40-0YA0 (CPU 412-2 PCI) or
6ES7673-6CC40-0YA0 (CPU 416-2 PCI)
Edition 02/2006
A5E00273193-02

Siemens AG
Automation and Drives
Postfach 4848
90437 NÜRNBERG
GERMANY
A5E00273193-02
02/2006
Copyright © Siemens AG 2006
Technical data subject to change
Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to
prevent damage to property. The notices referring to your personal safety are highlighted in the manual
by a safety alert symbol, notices referring to property damage only have no safety alert symbol. The
notices shown below are graded according to the degree of danger.
!Danger
indicates that death or severe personal injury will result if proper precautions are not taken.
!Warning
indicates that death or severe personal injury may result if proper precautions are not taken.
!Caution
with a safety alert symbol indicates that minor personal injury can result if proper precautions are not
taken.
Caution
without a safety alert symbol indicates that property damage can result if proper precautions are not
taken.
Notice
indicates that an unintended result or situation can occur if the corresponding notice is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of
danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a
warning relating to property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning
and operation of a device/system may only be performed by qualified personnel. Within the context of
the safety notices in this documentation qualified persons are defined as persons who are authorized to
commission, ground and label devices, systems and circuits in accordance with established safety
practices and standards.
Prescribed Usage
Note the following:
!
Warning
This device and its components may only be used for the applications described in the catalog or the
technical description, and only in connection with devices or components from other manufacturers
which have been approved or recommended by Siemens.
Correct, reliable operation of the product requires proper transport, storage, positioning and assembly
as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG.
The remaining trademarks in this publication may be trademarks whose use by third parties for their
own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and
software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency.
However, the information in this publication is reviewed regularly and any necessary corrections are
included in subsequent editions.
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Windows Automation Center, WinAC Slot Version 4.0
Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02 3
Preface
Purpose of the Documentation
This documentation provides detailed information about the WinAC Slot software
and hardware that includes the CPU 412-2 PCI and the CPU 416-2 PCI. You install
the WinAC Slot software and documentation from the installation CD.
The CPU 412-2 PCI and the CPU 416-2 PCI are the programmable logic
controllers (PLCs) for the Windows Automation Center (WinAC). A CPU 41x-2 PCI
is a card that fits in a PC in a PCI slot for 3/4-length cards. The CPU 41x-2 PCI is
part of the WinAC family of PC-based controllers. You can also use SIMATIC
products with PC-based controllers, such as WinCC flexible.
The PC-based controllers use a PROFIBUS DP network to communicate with
distributed I/O, such as an ET 200M. In addition, you can use PG/OP
communication (PROFIBUS, MPI, or Industrial Ethernet) to connect the PC-based
controllers to STEP 7 or to another computer.
Basic Knowledge Requirements
General knowledge about automation systems is needed to understand this
documentation.
In addition, the following knowledge is required:
• Comprehensive knowledge of the S7-400
• Comprehensive knowledge of STEP 7
Scope of Documentation
This documentation applies to the following modules:
Product Version (or higher)CPU Order number
Firmware Hardware
CPU 412-2 PCI 6ES7 612-2QH10-0AB4 4.0 1
CPU 416-2 PCI 6ES7 616-2QL10-0AB4 4.0 1
This documentation describes all applicable modules at the time of publication. We
reserve the right to provide product information bulletins containing current
information for any new modules or modules with a new release number.
This documentation describes how the CPU 412-2 PCI and CPU 416-2 PCI differ
from the CPUs of the S7-400 family. For more information, refer to the manuals for
S7-400.

Preface
Windows Automation Center, WinAC Slot Version 4.0
4Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02
What's New?
The following changes have been made compared to WinAC Slot 41x, Version 3.4:
• Enhanced performance
• The PS Extension Board is integrated on the CPU. As a result, the CPU 41x-2
PCI only requires one slot.
• The fan interface of the PC fan is improved. The PC fan is not regulated and
no longer runs continuously.
Location of Documentation
The installation of WinAC Slot V4.0 includes the following documentation:
• WinAC Slot as online help and as a PDF file
• WinAC Time Synchronization V4.0 as online help and as a PDF file (if
installed)
• SIMATIC S7-400 instruction list containing the programming instructions for the
CPU 41x-2 PCI.
The online help is started from the controller panel. The PDF files are accessible
from the Start > Simatic > Documentation menu command.
Approvals
The CPU 41x-2 PCI has the following approvals:
Underwriters Laboratories (UL) in accordance to
• Standard UL 60950, File-No. E115352 and Canadian Standard C22.2
No. 60950 (I.T.E) and
• Standard UL 508, File-No. E85972 and Canadian Standard C22.2 No. 14 05
(IND.CONT.EQ)
CE Mark
The CPU 41x-2 PCI meets the requirements and protection goals of the following
EC directives.
• EC Directive 89/336/EWG “EMC Directive”
C-Tick Mark
The CPU 41x-2 PCI meets the requirements of AS/NZS CISPR 22 (Australia and
New Zealand).

Preface
Windows Automation Center, WinAC Slot Version 4.0
Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02 5
Standards
The CPU 41x-2 PCI satisfies the requirements and criteria of IEC 61131-2.
Relationship to Other Manuals
This manual describes how the CPU 412-2 PCI and CPU 416-2 PCI differ from the
CPUs of the S7-400 family. The following documents are also needed:
• STEP 7 - Programming with STEP 7. This manual provides basic information
on designing and programming a WinAC Slot STEP 7 user program.
• STEP 7 - System and Standard Functions for S7-300 and S7-400. This manual
provides you with descriptions of the system functions, organization blocks,
and loadable standard functions.
• STEP 7 - Working with STEP 7. This manual explains the usage and the
functions of the STEP 7 automation software. This manual provides you with
an overview of the procedures used to configure WinAC Slot and to develop
STEP 7 user programs.
• SIMATIC NET - Commissioning PC Stations This manual supports you when
commissioning your SIMATIC NET PC modules in a PC station. All SIMATIC
NET software tools and their operation are described (available once SIMATIC
NET is installed).
• SIMATIC NET - Industrial Communication with PG/PC, Parts 1 and 2. This
manual helps you with setting up industrial communications over PROFIBUS
and Industrial Ethernet communications networks (available if you install
SIMATIC NET)
• SIMATIC S7-400 Programmable Controllers CPU Specifications Reference
Manual. This manual describes the operation of the S7-400 with PROFIBUS
DP, the memory concept, and the estart methods.
• SIMATIC S7-400 Programmable Controllers Hardware and Installation
Installation Manual. This manual describes the networking and commissioning
(resetting the CPU with the mode selector; warm restart and hot restart with
mode selector).
• SIMATIC S7-400 Programmable Controllers Module Specifications Reference
Manual. This manual provides a description of the RS 485 repeater.
• SIMATIC S7-400 Instruction List. This manual provides you with a complete list
of instructions that are applicable to the WinAC Slot PLCs as well as
information on addressing and performance data. The instruction list is
included as a PDF file in this documentation package. The CPU 412-2 PCI
corresponds to the specifications for the CPU 412-2 (6ES7 412-2XG04-0AB0),
and the CPU 416-2 PCI to those for CPU 416-2 (6ES7 416-2XK04-0AB0).
The SIMATIC manuals can be accessed on the PC with the installed SIMATIC
software using the Start > Simatic > Documentation menu command.

Preface
Windows Automation Center, WinAC Slot Version 4.0
6Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02
Guide
The manual contains the following tools to help you locate information quickly:
• At the beginning of the manual, you will find a complete table of contents as
well as a list of figures and a list of tables.
• Following the appendices, you will find a glossary containing the important
terms used in the manual along with their definitions.
• At the end of the manual, you will find a detailed index enabling you to access
needed information quickly.
Recycling and Disposal
The CPU 41x-2 PCI can be recycled due to their non-toxic material content. For
environmentally safe recycling or disposal of your old device, contact a waste
disposal company certified to handle electronic scrap.
Further Support
If you have questions regarding the products described in this manual, contact your
Siemens representative.
To locate your representative, point your browser to:
http://www.siemens.com/automation/partner
You can find a guide to the technical documentation offered for the individual
SIMATIC Products and Systems at:
http://www.siemens.de/simatic-tech-doku-portal
The online catalog and online ordering system is available at:
http://mall.automation.siemens.com/
Training Center
We offer training courses to help you get started using SIMATIC S7. For more
information, contact your regional training center or the main training center at P.O.
Box 4844, D-90327 Nuremberg.
Telephone: [phone].
Internet: http://www.sitrain.com

Preface
Windows Automation Center, WinAC Slot Version 4.0
Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02 7
Technical Support
Technical support for all A&D products is available
• By filling out a Support Request at
http://www.siemens.de/automation/support-request
• Telephone: + 49 180 5050 222
• Fax: + 49 180 5050 223
For additional information regarding technical support, point your browser to
http://www.siemens.de/automation/service
Service & Support on the Internet
In addition to documentation, you can access our complete knowledge base on the
Internet at
http://www.siemens.com/automation/service&support
There, you will find:
• Newsletters with the latest information on your products.
• Relevant documentation via the search function in Service & Support.
• A forum where users and specialists from around the world exchange
information.
• Your local Siemens Automation & Drives representative.
• Information on local service, repairs, and spare parts and much more is
available under "Services“.

Preface
Windows Automation Center, WinAC Slot Version 4.0
8Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02

Windows Automation Center, WinAC Slot Version 4.0
Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02 9
Table Of Contents
1Product Overview............................................................................................................ 13
1.1 Introduction to PC-Based Automation ............................................................... 13
1.2 Components of a PLC with a CPU 41x-2 PCI ................................................... 14
1.3 Introduction to the Controller Panel................................................................... 18
1.4 Key Communication Data.................................................................................. 19
1.5 System Requirements ....................................................................................... 20
1.6 Windows User Privileges................................................................................... 21
1.7 Using Help ......................................................................................................... 21
1.7.1 Accessing Help from the Controller Panel......................................................... 22
1.7.2 Using the Index.................................................................................................. 23
1.7.3 Using Full-Text Search ...................................................................................... 24
1.7.4 Printing Help Topics........................................................................................... 24
1.7.5 Changing the Language of a Help Topic........................................................... 24
2Installing the CPU 41x-2 PCI and the Software............................................................ 25
2.1 Interfaces ........................................................................................................... 25
2.2 Fitting the CPU 41x-2 PCI ................................................................................. 27
2.3 Connecting the CPU 41x-2 PCI to the Power Supply ....................................... 30
2.3.1 Important Information......................................................................................... 30
2.3.2 When are the Warm Restart and Autoload Features Available? ...................... 32
2.4 Installing and Connecting the Backup Battery................................................... 34
2.5 Connecting the Fan ........................................................................................... 38
2.6 Checks Before the Initial Turn-On of the PC with the CPU 41x-2 PCI.............. 40
2.7 Installation of WinAC Slot 41x Software............................................................ 41
2.7.1 Installing the WinAC Slot 41x Software............................................................. 41
2.7.2 Uninstalling the WinAC Slot 41x Software......................................................... 44
3Getting Started ................................................................................................................ 45
3.1 Definition of Terms............................................................................................. 45
3.1.1 What Is a PC Station? ....................................................................................... 45
3.1.2 What Is an Index?.............................................................................................. 47
3.2 Configuring the Controller in STEP 7 ................................................................ 48
3.2.1 Hardware Configuration in STEP 7 ................................................................... 48
3.2.2 Connecting STEP 7 to the Controller ................................................................ 50
3.3 Using the Station Configuration Editor to Configure PC Components within
the PC................................................................................................................ 53
3.4 Commissioning .................................................................................................. 54
3.4.1 Recommended Procedure for Commissioning.................................................. 54
4Operating the Controller - CPU 41x-2 PCI .................................................................... 57
4.1 Turning On and Turning Off the Controller........................................................ 57
4.1.1 Powering On the CPU 41x-2 PCI ...................................................................... 57
4.1.2 Turning Off the CPU 41x-2 PCI ......................................................................... 57
4.2 Restart Options for the Controller...................................................................... 58
4.2.1 Selecting the Restart Method ............................................................................ 58
4.2.2 Setting the Autoload Feature............................................................................. 59
4.2.3 Enabling a Warm Restart after Power On ......................................................... 61
4.2.4 Enabling a Hot Restart after Power On ............................................................. 61
4.3 Changing the Operating Mode of the Controller................................................ 62
4.3.1 Operating Mode (RUN/STOP) and Status Indicators........................................ 62
4.3.2 Allowed and Prohibited Actions for each Operating Mode................................ 63
4.4 Resetting the Memory Area : MRES Command (CPU Menu)........................... 64