Siemens SIJECT15 User manual

SIJECT15/16
Operation Manual
Software Version 1
User Manual 06.2003 Edition
User Documentation

User Manual: Operator Manual
SINUMERIK
802S
SIJECT 15/16 Document Structure
SINUMERIK
802S
Technical Manual: Start-Up
SINUMERIK
802S
General Documentation:
Ctl
Short
Guide for
Start-up
Operation
Manual
Start-up

Valid for
Control System Software Version
SIJECT 15/16 1.08
06.2003 Edition
SIJECT 15/16
Operation Manual
Software Version 1
User Manual
Introduction
Operator panel keys
SIJECT OP15B Screen
1
2
3

SIJECT® Documentation
Key to editions
The editions listed below have been published prior to the current edition.
The column headed "Note" lists the amended sections, with reference to the previous edition.
Marking of edition in the "Note" column:
A .... New documentation.
B .... Unchanged reprint with new order number
C .... Revised edition of new issue.
If any technical details presented on one of these pages have been changed with reference to
the previous edition, it is indicated by another edition number in the header of the respective
page.
Edition
12.2000
06.2001
07.2002
06.2003
Order No.
6AT1931-5AB41-0KA0
6AT1931-5AB41-0KA0
6AT1931-5AB41-0KA1
Remark
A
C
A
Tested Siemens quality for software and training to
DIN ISO 9001, Reg. No. 2160-01
This publication was made with WinWord V 7
and Designer V 6.0
Passing on and reproduction of this document, and utilization and disclosure of its
contents is not allowed unless specifically authorized.
Violations shall be cause for damage liability. All rights reserved, particularly in the
event a patent is issued or a utility model patent is registered.
© Siemens AG 2003. All Rights Reserved.
Other functions which are not described in this Documentation can possibly also
be performed on the control system. However, the customer is not entitled to
demand these functions when new equipment is supplied or servicing is carried
out.
Although we have checked the contents of this publication for agreement with the
hardware and software described, we do not accept liability for total agreement
since differences cannot be totally ruled out. The information in this publication is
checked at regular intervals and necessary correction included in the next release.
Suggestions are welcome.
Subject to change without prior notice.
Order No.
Printed in People’s Republic of China
Siemens-Aktiengesellschaft.

Table of Content
1 Introduction .................................................................................................. 1-1
1.1 Operating panel layout ......................................................................... 1-2
1.2 Overview of screens............................................................................. 1-4
1.3 Working process of injection molding machine.................................... 1-6
2 Operator panel keys .................................................................................... 2-1
2.1 Liquid crystal display (LCD) ................................................................. 2-2
2.2 Soft keys............................................................................................... 2-3
2.3 Screen hot keys.................................................................................... 2-6
2.4 Manual Operating Keys........................................................................ 2-8
2.5 Number Keys...................................................................................... 2-11
2.6 Cursor Keys........................................................................................ 2-11
2.7 Operating mode keys ......................................................................... 2-12
2.8 Motor keys and Heater keys .............................................................. 2-15
3 SIJECT OP15B Screens ............................................................................. 3-1
3.1 Hot key Screens ................................................................................... 3-2
3.1.1 Information Screen 3-9
3.1.2 Monitoring screen 3-12
3.1.3 Alarm screen 3-14
3.1.4 Temperature screen 3-16
3.1.5 Timer screen 3-17
3.1.6 Counter screen 3-19
3.1.7 Function screen 3-20
3.1.8 Save/load screen 3-22
3.1.9 Data screen 3-24
3.1.10 Service screen 3-26
3.2 Manual operation screen.................................................................... 3-38
3.2.1 Mold open/close screen 3-38
3.2.2 Ejector screen 3-40
3.2.3 Carriage Screen 3-42
3.2.4 Injection screen 3-43
3.2.5 Charging screen 3-45
3.2.6 Core 1 screen 3-47
3.2.7 Core 2 screen 3-50
3.2.8 Air blow screen 3-52
3.2.9 Mold adjustment screen 3-53

SIJECT 15/16 Operation Manual June, 2003 1-1
1 Introduction
Contents
Section Heading Page
1.1 Operator panel layout 1-2
1.2 Overview of screens 1-4
1.3 Working process of injection
molding machine 1-6

Introduction
SIJECT 15/16 Operation Manual June, 2003
1-2
1.1 Operating panel layout
Fig. 1-1 Operator panel layout

Introduction
SIJECT 15/16 Operation Manual 1-3
Description of softkey area Explanation of the function of each softkey area is in Table 1-1.
Table 1-1 Description of softkey area
Operating area Key numbers Meaning
1
Liquid crystal display - Display different control screens.
2
Soft keys 5 keys Call selected pictures from different screens.
3
Screen hot keys 10 keys
Press each key and corresponding screen will be
displayed. Parameters setting, production
monitoring and data saving can be executed.
4
Manual operating keys 26 keys Call the parameter-setting screen with the key,
then control the machine movement manually.
5
Number keys 12 keys Input number parameter. Create recipe data.
5
Cursor keys 6 keys
Move the cursor to the required position with
“Cursor key”, then press ”Enter” key to confirm
the setting.
Or, when screen displays the message “press
ACK key”, press “ACK” key to confirm.
7
Operating mode keys
7 keys
Select machine mode with “Mode key”. When in
Semi Auto/Auto mode, press Run/Stop key to
start/stop the Semi Auto/Auto mode cycle.
Or, use “Manual Mode” key to select manual
mode, then you can press manual control key for
manual movement.
Or, press “Mode adjustment key” to select mold
adjustment mode, then you can do manual or
auto mold adjustment.
8
Motor keys and heater
keys
4 keys
Control the motor start/stop, and heater on/off.

Introduction
SIJECT 15/16 Operation Manual June, 2003
1-4
1.2 Overview of screens
Hot key screen These screens are configured in different nested level. For instance, the
structure Service screen is designed in multistage structure, It is oriented to the
OEM-customer. Therefor it comprises the most important function
parameters for OEMs. Altogether nine different screens can be
displayed.
All hot key screens are listed in Table 1-2 for reference.
Table 1-2 Hot key screen structure
Screen 1
Temperature
Screen 1
Timer
Screen 1
Counter
Screen 1
Function
Screen 1
Load/save
Screen 1
Data
Screen 1
Service
Screen 1
Version inf
o
Screen 2
Data
(
con'd
)
Screen 1.1
Password
Screen 1.2
Load/save
Screen 1.1
OEM
Screen 1.3
Set prop.valve
Screen 2
Linear scale
Screen 1
Alarm
Screen 1
Monitoring
Screen 1.1
Event
Screen 2.1
Pump
Screen 2.2
Lubrication
Screen 2.3
Set function
Screen 2.4
Set ramp
Screen 1.2
DI
Screen 1.3
DO
Screen 2
PLC/CI Info
Screen 1.1
Event
Screen 1.2
Purge
Screen 1.3
Manual lube
Screen 2
A
larm(con'd)

Introduction
SIJECT 15/16 Operation Manual 1-5
Screen structure of
manual operating keys
The screen structure here is relative simple in comparison with hot key
screen structure. It has only one level, and only the screens of core 1
in/out and core2 in/out have the 2nd level, that is, they are used for core 3
function.
The parameters like position, press, flow, delay, time, counter and mode
selection can be set in these screens.
Table 1-3 Screen structure of manual operating keys
Screen 1
Mld Clo/Opn
Screen 1
Eject
Screen 1
Carriage
Screen 1
Injection
Screen 1
Charging
Screen 1
Core 1
Screen 1
Core 2
Screen 1
A
ir blow
Screen 1
Mold adjust
Screen 2
Core 3
Screen 2
Core 3

Introduction
SIJECT 15/16 Operation Manual June, 2003
1-6
Working process of injection molding machine
General The most important components in the injection molding machine are:
— Injection unit
— Mold close unit
— Electrical and hydraulic control
Fig. 1-2 Injection molding machine
SIJECT 15/16 Siject 15/16 is a compact control system. It can be widely used to control
injection molding machine from low end to middle and high end
customer. It is a series product and consists of different versions, i.e.
SIJECT 15+, SIJECT 16, SIJECT 16 international and SIJECT 16DP
international version.
Please see the manufacturer documentation “SIJECT 15/16 Start-up”
for detailed information.
Control process The configuration of individual injection molding machine can be
different, but the working process should be implemented in a similar
way. Thus we describe it roughly in the following diagram.
It is provided in the diagram that the Core-in acts before Mold Close Start
or during Mold Close Process, the Core-out acts before Mold Open Start
or during Mold Open Process.
!Caution
Other functions not described in the following diagram might be executed
in the control system. It is only available for reference.

Introduction
SIJECT 15/16 Operation Manual 1-7
Full auto
Semi auto
Time-full auto
Cycle start
Sensor-full
auto
Safety door
close
Cycle key
start
Core 2 in
Core 1 in
Ejector
retract end?
Core3 in
Mold close
end?
Injection/
holding
Back
feeding?
Suck back
Front
feeding?
Core 2 out
Mold open
end?
Ejector
shake?
Ejector
stay?
Ejector
auto-
retract?
Counter
arrive
Cycle end
Start cooling time
Core 1 out
Yes
No
No
Yes
No
Yes
No
Yes
Yes
No
No
No
Stay time
Yes
No
Yes
Yes
No
Shake
times
arrive?
Ejector shake
Yes
Yes
Carriage
advance
Carriage
retract
Open mold
Core 3 out
Ejector
advance
Ejector retract
Carriage
retract
Charging
Close mold
A
ir blow
Ejector shake time
No
Fig. 1-3 Flow chart for one cycle in injection molding machine

SIJECT 15/16 Operator manual June, 2003 2-1
2 Operator panel keys
Contents
Section Heading Page
2.1 Liquid crystal display 2-2
2.2 Soft keys 2-3
2.3 Screen hot keys 2-6
2.4 Manual operating keys 2-8
2.5 Number keys 2-11
2.6 Cursor keys 2-11
2.7 Operating mode keys 2-12
2.8 Motor keys and heater keys 2-14

Operator panel keys
SIJECT 15/16 Operation Manual June, 2003
2-2
2.1 Liquid crystal display (LCD)
General The LCD display with CCFL back-light has a good performance to
display:
— Alarms
— Recipe data
— Customer specific picture
— Operation status
Performance The LCD has the following characteristics:
— 320x240 pixel
— 5.7” Chinese/English languages
— the brightness can be adjusted manually