Siemens SINAMICS G130 User manual

Manual · 05/2010
Safety Integrated
SINAMICS G130 / G150 / S120 Chassis /
S120 Cabinet Modules / S150
SINAMICS
s

Safety Integrated
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SINAMICS
G130, G150, S120 Chassis,
S120 Cabinet Modules, S150
Safety Integrated
Function Manual
Firmware Version 4.3 SP2
05/2010
A5E03264275A
Preface
Typicals and regulations
1
General information about
SINAMICS Safety Integrated
2
System Features
3
Supported functions
4
Safety Integrated Basic
Functions
5
Safety Integrated Extended
Functions
6
Controlling the safety
functions
7
Commissioning
8
Application examples
9
Acceptance test and
acceptance report
10

Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation for the specific task, in particular its warning notices and
safety instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E03264275A
Ⓟ 10/2010
Copyright © Siemens AG 2010.
Technical data subject to change

Safety Integrated
Function Manual, 05/2010, A5E03264275A 5
Preface
Technical Support
In case of questions, please contact us through the following hotline:
Time zone Europe / Africa
Phone [phone]
Fax [phone]
Internet http://www.siemens.com/automation/support-request
Time zone Americas
Phone [phone]
Fax [phone]
E-mail [email protected]
Time zone Asia/Pacific
Phone [phone]
Fax [phone]
E-mail [email protected]
Note
Country-specific telephone numbers for technical support are provided under the following
Internet address:
http://www.automation.siemens.com/partners
Spare parts
You will find spare parts on the Internet at:
http://support.automation.siemens.com/WW/view/en/16612315.
Internet address for SINAMICS
http://www.siemens.com/sinamics.
Internet address for Safety Integrated
http://www.siemens.com/safety
This address contains detailed application examples for Safety Integrated.

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6 Function Manual, 05/2010, A5E03264275A
Notation
The following notation and abbreviations are used in this documentation:
Notation for parameters (examples):
● p0918 Adjustable parameter 918
● r1024 Display parameter 1024
● p1070[1] Adjustable parameter 1070, index 1
● p2098[1].3 Adjustable parameter 2098, index 1, bit 3
● p0099[0...3] Adjustable parameter 99 indices 0 to 3
● r0945[2](3) Display parameter 945 index 2 of drive object 3
● p0795.4 Adjustable parameter 795 bit 4
Notation for faults and alarms (examples):
● F12345 Fault 12345
● A67890 Alarm 67890
ESD information
CAUTION
Electrostatic sensitive devices (ESD) are single components, integrated circuits or devices
that can be damaged by electrostatic fields or electrostatic discharges.
Regulations for the ESD handling:
During the handling of electronic components, pay attention to the grounding of the person,
workplace and packaging!
Electronic components may be touched by persons only when
•these persons are grounded using an ESD wristband, or
•these persons in ESD areas with a conducting floor wear ESD shoes or ESD grounding
straps.
Electronic components should be touched only when this is unavoidable. The touching is
permitted only on the front panel or on the circuit board edge.
Electronic components must not be brought into contact with plastics or clothing made of
artificial fibers.
Electronic components may only be placed on conducting surfaces (table with ESD coating,
conducting ESD foamed material, ESD packing bag, ESD transport container).
Electronic components may not be placed near display units, monitors or televisions
(minimum distance from the screen > 10 cm).
Measurements must only be taken on boards when the measuring instrument is grounded
(via protective conductors, for example) or the measuring probe is briefly discharged before
measurements are taken with an isolated measuring device (for example, touching a bare
metal housing).

Preface
Safety Integrated
Function Manual, 05/2010, A5E03264275A 7
Safety notices
DANGER
SINAMICS devices and AC motors must only be commissioned by suitably qualified
personnel.
The personnel must take into account the information provided in the technical customer
documentation for the product, and be familiar with and follow the specified danger and
warning notices.
When electrical equipment and motors are operated, the electrical circuits automatically
conduct a dangerous voltage.
When the machine or system is operated, hazardous axis movements can occur.
All of the work carried-out on the electrical machine or system must be carried-out with it in
a no-voltage condition.
Note
Machinery Directive (2006/42/EC)
When the European common market was launched, a decision was made that the domestic
Typicals and regulations of all of the EU Member States relating to the technical
implementation of machines would be harmonized. This meant that, as an internal market
directive, the content of the Machinery Directive had to be implemented by the individual
member states as national legislation. For the Machinery Directive, this was realized with the
objective to achieve standard protective goals thus removing trade barriers resulting from
technical differences. In accordance with the definition of a machine ("an assembly of linked
parts or components, at least one of which moves"), this directive has a very broad scope.
The revised version from 2006, which shall be binding as of Dec. 29, 2009, without
transitional period, has expanded its area of application and now includes "Logic units to
ensure safety functions".
The Machinery Directive involves the implementation of machines. It has 28 Articles and 12
Annexes. The basic safety and health requirements specified in Annex I of the Directive
must be fulfilled for the safety of machines.
The protective goals must be implemented responsibly to ensure compliance with the
Directive.
Manufacturers of a machine must verify that their machine complies with the basic
requirements. This proof is made more simple by applying harmonized Typicals.

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8 Function Manual, 05/2010, A5E03264275A
DANGER
Five safety rules
When carrying out any kind of work on electrical devices, the "five safety rules" according to
EN 50110 must always be complied with:
1. Disconnect the system.
2. Protect against reconnection.
3. Make sure that the equipment is de-energized.
4. Ground and short-circuit.
5. Cover or enclose adjacent components that are still live.
WARNING
Correct and safe operation of SINAMICS units assumes correct transportation in the
transport packaging, correct long-term storage in the transport packaging, setup and
installation, as well as careful operation and maintenance.
For special versions of the drive units and motors, information and data in the Catalogs and
quotations additionally apply.
In addition to the danger and warning information provided in the technical customer
documentation, the applicable national, local, and plant-specific regulations and
requirements must be taken into account.
According to EN 61800-5-1 and UL 508, only safely isolated protective extra-low voltages
on the electronic modules may be connected to any of the terminals on the electronic
modules.
CAUTION
The motors can have surface temperatures of over +80 °C.
This is the reason that temperature-sensitive components, e.g. cables or electronic
components may neither be in contact nor be attached to the motor.
When attaching the connecting cables, you must ensure that:
•they may not be damaged,
•they may not be stressed,
•they may not be able to come into contact with any rotating parts
Note
In the configuration specified in the corresponding EC Declaration of Conformity regarding
EMC requirements and when the EMC installation guideline (order no. 6FC5297-0AD30-
0*P2) is complied with, SINAMICS devices fulfill the EMC Directive 2004/108/EC
requirements.
(*A: German; *B: English)

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Safety Integrated
Function Manual, 05/2010, A5E03264275A 9
Note
When operated in dry operating areas, SINAMICS equipment with AC motors conforms to
Low-Voltage Directive 2006/95/EC.
CAUTION
Operating the equipment in the immediate vicinity (< 1.5 m) of mobile telephones with a
transmitting power of > 1 W may cause the devices to malfunction.
Safety notes on Safety Integrated
DANGER
High voltages
The drive is not disconnected from the mains by the "Safe Torque Off" function. Dangerous
voltages may be present on the motor and converter. This can result in death, serious
personal injury or severe material damage. Work on the electrical connections is not
allowed.
DANGER
Unexpected start up of the drive
If the function "Safe Torque Off" is not checked for proper function after service work, then
the drive can also start up unexpectedly after activating the "Safe Torque Off" function. This
can result in death, serious personal injury or severe material damage. Upon conclusion of
service work on all components with safety function (e.g., replacement of components), you
must verify and document proper function through a test activation.
DANGER
Restart
Drive systems, in which power supply to the motor is also possible via the load (e.g., ship's
drives, conveyors, fans, etc.) cannot be protected against restart using the "Safe Torque
Off" function. This can result in death, serious personal injury or severe material damage.
Take appropriate countermeasures such as mechanical braking.
WARNING
Only circuits that have been manufactured by I DT LD or by certified factories or that have
been installed by I DT LD Service for option K82 possess an approval. Possible plant-side
reproductions by non-certified manufacturers do not possess this approval!
An up-to-date list of authorized factories is available on request from your local Siemens
office.

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10 Function Manual, 05/2010, A5E03264275A
WARNING
Unexpected start up of the drive
If the function "Safe Torque Off" is deactivated, the drive can start up unexpectedly. This
can result in death, serious personal injury or severe material damage.
To demonstrate that the function "Safe Torque Off" is deactivated, the specified switches
(e.g., "Safe Torque Off" mushroom-head pushbutton on the system) must be removed.
Note
The components must be protected against conductive pollution (e.g., using a cabinet with
IP54 protection).
Provided that conducted interference can be prevented at the installation site, the degree of
protection for the cabinet can be decreased accordingly.