Siemens SINUMERIK 880 SW 6 Technical manual
RGB ELEKTRONIKA AGACIAK CIACIEK
SPÓŁKA JAWNA
Jana Dlugosza 2-6 Street
51-162 Wrocław
Poland
biuro@rgbelektronika.pl
+48 71 325 15 05
www.rgbautomatyka.pl
www.rgbelektronika.pl
DATASHEET
www.rgbautomatyka.pl
www.rgbelektronika.pl
OTHER SYMBOLS:
6FC3496-0CA-Z
6FC34960CAZ, 6FC34960CA Z, 6FC34960CA-Z, 6FC3496 0CAZ, 6FC3496 0CA Z, 6FC3496 0CA-Z, 6FC3496-0CAZ,
6FC3496-0CA Z, 6FC3496-0CA-Z
SIEMENS
YOUR
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Planning Guide 01.93 Edition
Manufacturer Documentation
SINUMERIK 880 SW 6
SINUMERIK 880 GA2, SW 1
Interface Description
Part 1: Signals
SINUMERIK 880 SW 6
SINUMERIK 880 GA2, SW 1
Interface Description
Part 1: Signals
Planning Guide
Manufacturer Documentation
January 1993 Edition
Valid for:
Control Software version
SINUMERIK 880 T/M6
SINUMERIK 880 GA2 T/M1
840/840C
880/880 GA2
Manufacturer Documentation
840/840C
880/880 GA2
Accessories
Interface:
- Signals
- Cables and
Connections
Operator's Guide
Programming Guide
User/Manufacturer/Service Documentation
Catalog NC 90Technical data
SINUMERIK
840/850/880
Manufacturer Documentation
800
880
SINUMERIK
User Documentation
General Documentation
SINUMERIK
800
SINUMERIK 880
880M
880T
SINUMERIK
Programming
Guide
Cycles, ASM 4
SINUMERIK
880
Function Manual:
- Electronic Gearbox
- Integrated Drive Control
SINUMERIK
880
Function block
Packages
Function Macros
SINUMERIK
SINUMERIK
880/880 GA2
Measuring Cycles
Version 20
800
SINUMERIK
WS 800A
CL 800 Cycle
Language
SINUMERIK
SINUMERIK
880
Function Manual:
- Extended Functions for Spindles
- VT340 Terminal Emulator
Instruction
Manual
Spare parts list
Universal
Interface
880M
880T
SINUMERIK
SINUMERIK
Catalog NC 28
SINUMERIK
PLC 135 WB
- Quick Reference
- Configuring
- S5-HLL
- PLC S5-155U
Diff. Description
Service Documentation
840/850/880
SINUMERIK
880
Measuring Cycles
Version 20
SINUMERIK /
SIROTEC
SINUMERIK
Workshop UMS
Installation Guide
- Instructions
- Lists
810/820M
850/880M
SINUMERIK
Computer link
SINUMERIK
840/840C
880//880 GA2
840
880
SINUMERIK
®
documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the ”Remarks” column.
Status code in
”Remarks”
column
:
A . . . New Documentation.
B . . . Unrevised reprint with new Order No.
C . . . Revised edition with new status.
If actual changes have been made on the page since the last edition, this is
indicated by a new edition coding in the header on that page.
Other functions not described in this documentation might be
executable in the control. This does not, however, represent an
obligation to supply such functions with a new control or when
servicing.
This publication was produced on the Siemens 5800 Office
System.
Subject to change without prior notice.
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
created by patent grant or registration of a utility model or
design, are reserved.
©
Siemens AG 1991 All Rights Reserved
Edition Order No. Remarks
05.91 6ZB5 410-0HE02-0AA0 A
01.93 6ZB5 410-0HE02-0AA1 C
Preliminary Remarks
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Notes for the Reader
This manual is intended for users, manufacturers and servicers of machine tools with a SINU-
MERIK 880 control. It includes information on internal communication and data transfer bet-
ween the NC and PLC as well as the interfaces of the PLC to the hardware signals of the ma-
chine and refers to the two software versions SW6 and GA2, SW1. The GA2 is a further deve-
lopment of the SW6. The GA2 is based on faster hardware with standard CPU modules for the
COM and NC areas.
With every new software version certain functions, conditions, modules etc. are either removed
or are added. Parts of this documentation affected by such changes are marked by the follo-
wing footnotes:
c) up to and including software version 6
d) with GA2, software version 1 and higher
In other documentation you might also find the following footnotes:
a) up to and including software version 4
b) with software version 6 and higher
SINUMERIK documentation comprises four parts:
• General Documentation
• User Documentation
• Manufacturer Documentation and
• Service Documentation
The Manufacturer Documentation for the SINUMERIK 880 control is divided into the
following parts:
• Instruction Manual
• Interface Description
Part 1: Signals
Part 2: Connection Conditions
• Function Macros
• Function Blocks
Package 0: Basic Functions
Package 1/2:Tool Management
Package 4/5:Computer Link
Package 6: Loading and Unloading Tools with Code Carriers
Package 7: Code Carriers
Package 8: PLC-controlled Data Input/Output
• PLC 135WB Planning Guide
• S5-HLL Higher-Level Language Programming
Further SINUMERIK publications apply to all SINUMERIK controls (e.g. Universal Interface,
Measuring Cycles, CL 800 Cycle Language).
Consult your local Siemens office for further details.
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Notes on the signal descriptions
• In the signal descriptions, the interface signals are written in upper case characters (e. g.
READ-IN DISABLE).
• In the signal charts, the interface signals are represented by thick lines. Thin lines
represent signals symbolically or refer to internal messages.
• Signals with an asterisk (*) in front of the signal name are so-called inverse signals, i. e.
a 0-signal has an effect rather than a 1-signal (e. g. *TEMPERATURE FAULT).
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Technical comments
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This Guide applies to software version 6
and GA2, software version 1!
Please refer to the following publications if using a SIMATIC S5-155U:
SIMATIC Manual for the S5-155U
Order No. 6ES5 998-0UM12 (Gerätewerk-Karlsruhe)
SIMATIC Manual for U I/Os
Order No. 6ES5 998-0PC11 (Gerätewerk-Karlsruhe)
SINUMERIK 880 with S5-155U, Difference Description to PLC 135WB
Order No. 6ZB5 410-0GC02-0BA0 (ZVW Fürth/Bislohe)
2
General Overview 1
Reserved Areas
Description of Machine Control Panel Signals 4
Description of Basic Signals (FY 0 ... FY 24) 5
NC Channel/PLC Interface (DB 10 ... DB 25) 6
ELG-Specific Signals (DB 29) 7
Spindle/PLC Interface (DB 31) 8
Axis/PLC Interface (DB 32) 9
Tool Management SINUMERIK 880N (DB 33) 10
Data Transfer PLC/NC/COM (DB 36) 11
Serial Interface (DB 37) 12
Operator Panel Interface (DB 40) 13
Command Channel (DB 41) 14
Communication Area/PLC Interface (DB 48) 15
PLC/PLC Interface (DB 50 ... DB 53, DB 59) 16
Setup DBs for User (DB 68, DB 71) 17
Decoding Lists for M Signals (DB 80 ... DB 95) 18
Display Programs for PLC Data and Messages 19
Error List with System Stop 20
Terms and Abbreviations 21
Alphabetical List of Signal Names 22
Signal Overview 3
Contents
Page
1 General Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1.1 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1.1.1 Control structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1.1.2 COM area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2
1.1.3 NC area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4
1.1.4 PLC area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–6
1.1.5 SINUMERIK 880 units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–8
1.2 PLC program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–11
1.2.1 Tasks of the PLC program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–11
1.2.2 PLC program structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–12
1.2.2.1 PLC operating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–12
1.2.2.2 PLC user program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–14
1.2.2.3 Communication via data blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–15
1.2.2.4 Communication via data areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–16
1.2.2.5 Difference between dynamic/static signals . . . . . . . . . . . . . . . . . . . . . 1–17
1.2.3 Reaction to interrupt and alarm signals . . . . . . . . . . . . . . . . . . . . . . . 1–17
1.3 PLC interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–18
1.3.1 Interfaces, definition and overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–18
1.3.2 Loading PLC machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–20
1.3.3 Provision of I/O signals, process image . . . . . . . . . . . . . . . . . . . . . . . 1–21
1.3.4 Provision of basic signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–25
1.3.5 Signal transfer via NC/PLC interface . . . . . . . . . . . . . . . . . . . . . . . . . . 1–27
1.3.6 Data transfer between NC and PLC . . . . . . . . . . . . . . . . . . . . . . . . . . 1–29
1.3.7 Command channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–31
1.3.8 Display of messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–32
1.4 I/O devices (machine signals) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–34
1.4.1 Central I/O devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–34
1.4.2 Distributed I/O devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–34
1.4.3 Interrupt-generating I/O devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–37
1.4.4 Connections on the operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–40
1.5 Operation with two PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–41
1.5.1 NC/PLC interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–41
1.5.2 I/O device assignment with 2 PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . 1–41
1.5.3 PLC/PLC communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–44
2 Reserved Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.1 Data blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.1.1 Class DB data blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.1.2 Class DX data blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–6
2.2 Function blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–7
2.2.1 Class FB function blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–7
2.2.2 Class FX function blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–11
3 Signal Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3.1 Assignment of I/O submodule inputs . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3.2 Assignment of I/O submodule outputs . . . . . . . . . . . . . . . . . . . . . . . . 3–2
3.3 Assignment of inputs by machine control panel . . . . . . . . . . . . . . . . . . 3–3
3.3.1 SINUMERIK 880T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
3.3.2 SINUMERIK 880M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
3.3.3 Machine control panel expansion key group . . . . . . . . . . . . . . . . . . . . 3–4
3.4 Basic signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–6
3.5 Diagnostics (DB 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–9
3.6 NC/PLC interface (DB 10...DB 25) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–14
3.6.1 Channel-specific signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–14
3.6.1.1 Signals to NC channel (DB 10...DB 25) . . . . . . . . . . . . . . . . . . . . . . . 3–15
3.6.1.2 Signals from NC channel (DB 10...DB 25) . . . . . . . . . . . . . . . . . . . . . . 3–19
3.6.1.3 Auxiliary functions from NC channel (DB 10...DB 25) . . . . . . . . . . . . . . 3–20
3.6.2 ELG-specific signals (DB 29) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–26
3.6.3 M signals (DB 30) decoded according to list . . . . . . . . . . . . . . . . . . . . 3–27
3.6.4 Spindle-specific signals (DB 31) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–28
3.6.4.1 Spindle basic functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–28
3.6.4.2 Extended spindle basic functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–29
3.6.5 Axis-specific signals (DB 32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–30
3.6.6 Tool management for SINUMERIK 880N (DB 33) . . . . . . . . . . . . . . . . 3–31
3.7 Data transfer interface PLC/NC/COM (DB 36) . . . . . . . . . . . . . . . . . . . 3–32
3.8 Serial interface (DB 37) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–33
3.9 Operator panel/PLC interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–34
3.9.1 Key signals from operator panel (DB 40) . . . . . . . . . . . . . . . . . . . . . . . 3–34
3.9.2 Operator panel switchover (DB 40) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–36
3.9.3 Display dialog line (DB 40) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–37
3.9.4 Menu selection (DB 40) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–38
3.9.5 Cursor data (DB 40) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–39
3.10 Command channel (DB 41) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–40
3.11 COM/PLC interface (DB 48) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–42
3.12 PLC/PLC interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–43
3.12.1 Input signals from PLC I (DB 50) and PLC II (DB 52) . . . . . . . . . . . . . . 3–43
3.12.2 Output signals to PLC I (DB 51) and PLC II (DB 53) . . . . . . . . . . . . . . . 3–45
3.13 PLC messages (DB 58) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–48
3.14 Central user DB (DB 59) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–53
3.15 PLC machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–54
3.15.1 PLC machine data words for PLC operating system (DB 60) . . . . . . . . . 3–54
3.15.2 PLC machine data words for function blocks (DB 61) . . . . . . . . . . . . . . 3–62
3.15.3 PLC machine data words for users (DB 62) . . . . . . . . . . . . . . . . . . . . . 3–63
3.15.4 PLC machine data bits for PLC operating system (DB 63) . . . . . . . . . . 3–64
3.15.5 PLC machine data bits for function blocks (DB 64) . . . . . . . . . . . . . . . 3–72
3.15.6 PLC machine data bits for users (DB 65) . . . . . . . . . . . . . . . . . . . . . . 3–73
3.16 Set-up DBs for users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–74
3.16.1 Set-up user DB, words DB 68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–74
3.16.2 Set-up user DB, bits (DB 71) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–75
3.17 Decoding lists for M signals (DB 80 ... DB 95) . . . . . . . . . . . . . . . . . . . 3–76
4 Description of Machine Control Panel Signals . . . . . . . . . . . . . . . . 4–1
4.1 Machine control panel signals 880T . . . . . . . . . . . . . . . . . . . . . . . . . . 4–3
4.2 Machine control panel signals 880M . . . . . . . . . . . . . . . . . . . . . . . . . . 4–8
4.3 Double slide expansion key group . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–13
4.4 Auxiliary axes expansion key group . . . . . . . . . . . . . . . . . . . . . . . . . . 4–14
4.5 Rapid traverse override expansion key group . . . . . . . . . . . . . . . . . . . 4–15
5 Description of Basic Signals (FY 0 ... FY 24) . . . . . . . . . . . . . . . . . . 5–1
5.1 PLC auxiliary signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
5.2 PLC ready signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–6
5.3 Signals for alarm-controlled processing . . . . . . . . . . . . . . . . . . . . . . . . 5–7
5.4 NC ready signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–9
5.5 Individual signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–11
5.6 Diagnostics (DB 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–14
6 NC Channel/PLC Interface (DB 10 ... DB 25) . . . . . . . . . . . . . . . . . 6–1
6.1 Introduction to channel structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1
6.2 Mode groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3
6.3 Interface to NC channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–4
6.4 Signals to NC channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–6
6.4.1 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–6
6.4.2 Submodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–8
6.4.3 Feedrate modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–9
6.4.4 Program modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–12
6.4.5 General feed disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–19
6.4.6 Read-in disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–20
6.4.7 NC start disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–22
6.4.8 Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–22
6.5 Signals from NC channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–23
6.5.1 Program commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–23
6.5.2 Softkey select functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–30
6.5.3 Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–33
6.5.4 Ready signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–35
6.6 Output of auxiliary functions and block information . . . . . . . . . . . . . . . . 6–38
6.6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–38
6.6.2 Behaviour in different modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–41
6.6.3 Description of information signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–42
6.6.4 T/H word routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–46
7 ELG-Specific Signals (DB 29) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1
7.1 Switching ELG functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1
7.2 Signals from ELG (DB 29) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2
7.3 Signals to ELG (DB 29) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–13
8 Spindle/PLC Interface (DB 31) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1
8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1
8.2 Signals from spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–5
8.3 Signals to spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–13
8.4 Signals for synchronous mode from spindle . . . . . . . . . . . . . . . . . . . . 8–27
8.5 Signals for synchronous mode to spindle . . . . . . . . . . . . . . . . . . . . . . 8–33
9 Axis/PLC Interface (DB 32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
9.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
9.2 Signals from axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
9.3 Signals to axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–8
10 Tool Management SINUMERIK 880N (DB 33) . . . . . . . . . . . . . . . . . 10–1
11 Data Transfer PLC/NC/COM (DB 36) . . . . . . . . . . . . . . . . . . . . . . . . 11–1
11.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–1
11.2 Data transfer PLC/Initiative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–3
11.2.1 Structure and signal path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–3
11.2.2 Description of job-specific interface signals . . . . . . . . . . . . . . . . . . . . . 11–9
11.3 Data transfer NC initiative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–11
11.4 Data transfer COM initiative (available soon) . . . . . . . . . . . . . . . . . . . . 11–11
12 Serial Interface (DB 37) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–1
12.1 Description of interface signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–1
13 Operator Panel Interface (DB 40) . . . . . . . . . . . . . . . . . . . . . . . . . . 13–1
13.1 Operator controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13–1
13.2 Key signals from operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13–2
13.3 Softkey function signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13–6
13.4 Menu selection interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13–15
13.5 Cursor data to PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13–23
14 Command Channel (DB 41) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–1
14.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–1
14.2 Signals in command channel head . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–2
14.3 User interface signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–3
14.4 User data for command channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–8
14.4.1 User data for "path dimension" function . . . . . . . . . . . . . . . . . . . . . . . 14–8
14.4.2 User data for "division increment" function . . . . . . . . . . . . . . . . . . . . . 14–9
14.4.3 User data for "S external" function . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–10
14.4.4 User data for "dynamic path dimension" function . . . . . . . . . . . . . . . . 14–13
14.4.5 User data for "M19 over several revolutions
(incremental spindle position)" function . . . . . . . . . . . . . . . . . . . . . . . . 14–15
14.4.6 User data of "transformation" function . . . . . . . . . . . . . . . . . . . . . . . . 14–18
14.4.7 User data for "coupled motion" function . . . . . . . . . . . . . . . . . . . . . . . 14–19
14.4.8 User data for "dynamic path dimension with exact stop" function . . . . . 14–20
14.4.9 Useful data of the function "temperature compensation" . . . . . . . . . . . 14–22
14.4.10 Useful data of the function "read/write NC data via command channel" . 14–25
14.4.10.1 Useful data of the data group 03H(IKA data) . . . . . . . . . . . . . . . . . . . . 14–28
14.5 Error codes, general errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–33
14.6 Error codes, function-related . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–34
14.6.1 Errors with functions 1, 4 and 8, "path dimension" . . . . . . . . . . . . . . . 14–34
14.6.2 Errors with function 2, "division increment" . . . . . . . . . . . . . . . . . . . . . 14–35
14.6.3 Errors with function 3, "S external" . . . . . . . . . . . . . . . . . . . . . . . . . . 14–36
14.6.4 Errors with function 5, "M19 over several revolutions" . . . . . . . . . . . . . 14–37
14.6.5 Errors with function 6, "transformation" . . . . . . . . . . . . . . . . . . . . . . . 14–38
14.6.6 Errors with function 7, "coupled motion" . . . . . . . . . . . . . . . . . . . . . . . 14–39
14.6.7 Errors in function 9 "temperature compensation" . . . . . . . . . . . . . . . . . 14–40
14.6.8 Errors in functions 10 and 11"read/write NC data via command channel" 14–41
15 Communication Area/PLC Interface (DB 48) . . . . . . . . . . . . . . . . . . 15–1
15.1 Signals to communication area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15–1
15.2 Signals from communication area . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15–6
16 PLC/PLC Interface (DB 50 ... DB 53, DB 59) . . . . . . . . . . . . . . . . . . 16–1
16.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16–1
16.2 Static signal transfer (DB 50 ... DB 53) . . . . . . . . . . . . . . . . . . . . . . . . 16–2
16.3 Job-controlled data transfer (DB 50 ... DB 53) . . . . . . . . . . . . . . . . . . . 16–3
16.3.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16–3
16.3.2 Interface signals for passive PLCs (DB 50, DB 52) . . . . . . . . . . . . . . . 16–8
16.3.3 Interface signals for active PLCs (DB 51, DB 53) . . . . . . . . . . . . . . . . . 16–8
16.4 Central user DB (DB 59) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16–9
16.4.1 Semaphore technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16–10
17 Setup DBs for User (DB 68, DB 71) . . . . . . . . . . . . . . . . . . . . . . . . 17–1
18 Decoding Lists for M Signals (DB 80 ... DB 95) . . . . . . . . . . . . . . . 18–1
18.1 Selection of M decoding according to list . . . . . . . . . . . . . . . . . . . . . . 18–1
18.2 Channel assignment of decoding lists . . . . . . . . . . . . . . . . . . . . . . . . . 18–1
18.3 Structure of decoding lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18–2
19 Display Programs for PLC Data and Messages . . . . . . . . . . . . . . . 19–1
19.1 Structure of display programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19–1
19.2 PLC status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19–3
19.3 Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19–3
19.3.1 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19–5
19.3.2 Operational messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19–6
19.3.3 Message groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19–7
19.3.4 Bit fields for messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19–8
19.3.5 Assigned areas for messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19–12
19.3.6 PLC machine data for messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19–13
19.3.7 Message texts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19–14
19.4 Message signals interface (DB 58) . . . . . . . . . . . . . . . . . . . . . . . . . . . 19–15
20 Error List with System Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20–1
21 Terms and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21–1
22 Alphabetical List of Signal Names . . . . . . . . . . . . . . . . . . . . . . . . . 22–1
05.91 1 General Overview
1.1 Control
1 General Overview
1.1 Control
The following Subsections are intended as an introduction to the SINUMERIK 880 control.
They describe
• The breakdown of the SINUMERIK 880 into areas
• The tasks of the individual areas and
• The basic mechanical structure of the control.
1.1.1 Control structure
The SINUMERIK 880 comprises three areas:
Area Task
COM area (communication) Operation, communication, computer link,
management
NC area (numerical control) Control of axes and spindles
PLC area (programmable logic control) Adaptation to the machine
The three areas communicate by means of a link RAM. The NC, PLC and COM areas are
described below.
Schematic structure of the SINUMERIK 880
Drives, encoders Machine signals
Machine
Operator elements
Computer link
COM area
Servo CPU
PLC
I/O interface
NC area PLC area
COM
NC CPU
Link RAM
© Siemens AG 1991 All Rights Reserved 6ZB5 410-0HE02 1–1
SINUMERIK 880 (PJ)
1 General Overview 05.91
1.1.2 COM area
1.1.2 COM area
The COM area accommodates the following principal elements:
• Operator devices
• COM CPU
• Part program management
• Computer links and
• Parameters for the control (machine data (MD), user memory submodule (UMS)).
Structure of COM area
Link RAM
NC area PLC area
Display programs
Input processing
Computer link
Simulation
UMS
Part pro-
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Handwheels
Part program management
Serial link (MPC)
SINEC H1
RS 232/RS 422
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SINUMERIK SIEMENS
1–2 © Siemens AG 1991 All Rights Reserved 6ZB5 410-0HE02
SINUMERIK 880 (PJ)
01.93 1 General Overview
1.1.2 COM area
Operator devices
These comprise operator panels, machine control panels and handwheels. The machine
control panels and handwheels are connected to the operator panel. A serial link exists
between the operator panel and COM CPU. The COM CPU transfers the data and signals
from the operator panel to the PLC by means of the link RAM.
Illustrations of the operator panel and machine control panels are contained in the
"SINUMERIK 880 units" Section.
Part program management
The part programs for workpiece machining are stored and managed in the COM area. They
can be edited at the operator panel or read in via the universal interfaces.
When machining a workpiece, the COM CPU transfers the running part program in blocks to
the NC area via the link RAM.
Computer link and interfaces
A SINEC H1 industrial bus interface is provided for integrating the control in automated
manufacturing systems. The COM area also offers RS 232 C or RS 422 interfaces for
connecting data terminals (e.g. tape reader, programmer).
Machine data (MD)
All the data specified by the machine manufacturer for matching the control to the machine
tool in question are stored in the machine data. These include, for example, the position of the
machine zero and reference point, traversing range limits, acceleration and deceleration
characteristics, spindle speeds, feedrates etc..
The machine data are stored and managed in the COM area. They are entered at the operator
panel or read in via the universal interfaces. When the control starts up the machine data are
made accessible to the other areas by means of the link RAM. The machine data are protect-
ed by a settable codeword.
Configuring (UMS)
Configuring describes the procedure used to match the control's functionality to the machine
concerned and to the operator's requirements. Machine-specific functions (e.g. cycles) or ope-
rator interfaces (images, menus, messages) can be compiled on a WS 800A NC workstation.
The configured functions, texts and images are stored in the user memory submodule (UMS).
The UMS is located in the COM area.
Maximum complement
Up to 3 operator panels, up to 3 machine control panels and up to 3 handwheels can be con-
nected.
© Siemens AG 1991 All Rights Reserved 6ZB5 410-0HE02 1–3
SINUMERIK 880 (PJ)
1 General Overview 01.93
1.1.3 NC area
1.1.3 NC area
The NC area comprises:
• Block preparation for the part program blocks (NC-CPU),
• Interpolators for setpoint assignment for axes and spindles and (NC-CPU)
• Position controllers for the axes and spindles. (SERVO-CPU).
The NC area is subdivided into channels, each of which behaves like an independent numeric-
al control. Each NC channel has its own block preparation function and interpolator. The NC
CPU does the block preparation and interpolation.
The NC channels are grouped together to form mode groups. The axes and spindles of the
machine are assigned to the mode groups by machine data. Each NC channel in a mode
group can control the axes and spindles that belong to its group, but an axis or spindle can be
controlled by only one NC channel at any time. (Mode groups are explained in greater detail in
a later Section.)
Each drive (axis or spindle) has a position controller that implements the setpoint assignments
of the interpolator. As far as the PLC is concerned, a drive's position controller is the same as
the drive itself; at the interfaces of the PLC, therefore, reference is made to axes and spindles.
The SERVO CPU does the position control.
The NC channels (block preparation, interpolators), axes and spindles communicate with the
PLC by means of the link RAM. The PLC can influence the NC channels, axes and spindles
and react to their conditions (see "Tasks of the PLC program" Section).
The SINUMERIK 880 can be equipped with up to four NC CPUs c) or two NC CPUs d) and up
to four SERVO CPUs. This permits the implementation of 30 measuring circuits (24 axes and
six spindles). The axes and spindles can be controlled by 16 NC channels c) or by eight NC
channels d) that can be distributed over eight mode groups.
_______
c) up to and including software version 6
d) with GA2, software version 1 and higher
1–4 © Siemens AG 1991 All Rights Reserved 6ZB5 410-0HE02
SINUMERIK 880 (PJ)
01.93 1 General Overview
1.1.3 NC area
Structure of NC area, example with 4 mode groups
Link RAM
COM area PLC area
Position controllers 1 to 30
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Mode group
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Mode group
a
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Mode
group
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Mode
group
a
a
a
a
a
a
a
a
1
a
a
a
a
a
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a
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2
a
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3
a
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4
a
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5
a
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6
a
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7
a
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8
a
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9
a
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10
a
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11
a
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12
a
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13
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14
a
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15
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a
16
Acknowledgements
Setpoints Actual values
Setpoints
up to 16 NC channelsc) or 8 channelsd)
each with 1 block preparation function
1 interpolator
subdivided into up to 8 mode groups
NC operating system
Drives 1 to 30
_______
c) up to and including software version 6
d) with GA2, software version 1 and higher
© Siemens AG 1991 All Rights Reserved 6ZB5 410-0HE02 1–5
SINUMERIK 880 (PJ)
1 General Overview 05.91
1.1.4 PLC area
1.1.4 PLC area
The PLC area accommodates the interface control. This is where the machine-specific signals
(machine I/Os) are evaluated and switched.
The interface control
• Adapts the control to the machine
• Implements functions supported by the machine but not by the NC area and
• Coordinates the machine-specific functions with the tasks of the NC.
The interface control is implemented by the PLC user program. The PLC user program is
compiled by the machine manufacturer. If required, the tasks of the interface control can be
divided between two PLC CPUs.
Notes:
• This publication describes the (maximum) signal complement that can be processed by the
PLC user program.
• The tasks of the PLC user program are explained in greater detail in a later Section.
1–6 © Siemens AG 1991 All Rights Reserved 6ZB5 410-0HE02
SINUMERIK 880 (PJ)
This manual suits for next models
1
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