Siemens SINUMERIK 840D Setup guide

Diagnostics Guide 10/2004 Edition
sinumerik
SINUMERIK 840D/840Di/810D

Edition: 10.04
SINUMERIK 840D/840Di/810D
Diagnostics Guide
Valid for
Control
SINUMERIK 840D powerline
SINUMERIK 840DE powerline (export version)
SINUMERIK 840Di
SINUMERIK 840DiE (export version)
SINUMERIK 810D powerline
SINUMERIK 810DE powerline (export version)
Drive
SIMODRIVE 611 digital
Alarms 1
Abbreviations / 2
References

More information is available on the Internet at:
http://www.siemens.com/motioncontrol
This publication was created using FrameMaker V7.0.
Siemens AG, 1995-2004. All rights reserved
Other functions not described in this documentation might be execut-
able in the control. This does not, however, represent an obligation to
supply such functions with a new control or when servicing.
We have checked the contents of this manual for agreement with the
hardware and software described. Since deviations cannot be pre-
cluded entirely, we cannot guarantee full agreement.However, the
data in this manual is reviewed regularly and any necessary correc-
tions will be included in subsequent editions.Suggestions for improve-
ment are welcomed.
Technical data subject to change.
Order No. 6FC5298-7AA20-0BP1 Siemens Aktiengesellschaft
Printed in Germany
SINUMERIK® Documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the "Remarks" column.
Status code in the "Remarks" column:
A .... New documentation
B .... Unrevised reprint with new order number
C .... Revised edition with new status
If factual changes have been made on the page since the last edition, this is indicated by a new
edition code in the header on that page.
Edition Order No. Remarks
02.95 6FC5298-2AA20-0BP0 A
04.95 6FC5298-2AA20-0BP1 C
09.95 6FC5298-3AA01-0BP0 Description of differences
03.96 6FC5298-3AA20-0BP0 C
08.97 6FC5298-4AA20-0BP0 C
12.97 6FC5298-4AA20-0BP1 C
12.98 6FC5298-5AA20-0BP0 C
08.99 6FC5298-5AA20-0BP1 C
04.00 6FC5298-5AA20-0BP2 C
10.00 6FC5298-6AA20-0BP0 C
09.01 6FC5298-6AA20-0BP1 C
02.02 6FC5298-6AA20-0BP2 C
11.02 6FC5298-6AA20-0BP3 C
03.04 6FC5298-7AA20-0BP0 C
10.04 6FC5298-7AA20-0BP1 C
Trademarks
SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIROTEC®, SINUMERIK®, and SIMODRIVE® are
Siemens trademarks. Other product names used in this documentation may be trademarks, which, if
used by third parties, could infringe the rights of their owners.

V
Siemens AG, 2004. All rights reserved
SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition
10.04 Preface
Preface
Structure of the
documentation
The SINUMERIK documentation is organized in 3 parts:
•General documentation
•User documentation
•Manufacturer/service documentation
This manual is intended as a work of reference. It allows the operator at the machine tool:
- To correctly assess special situations when operating the machine.
- To ascertain the reaction of the system to the special situation.
- To utilize the possibilities for continued operation following the special situation.
- To follow references to other documentation containing further details.
Scope The manual deals with alarms from the NCK (NC kernel), the PLC and the
SIMODRIVE 611D drive.
Further alarms can occur in connection with MMC (Man Machine Communication). These
alarms are displayed on the operator panel in the form of self-explanatory text. They are
subsequently recorded as MMC messages.
For special situations related to the integrated PLC, please refer to the SIMATIC S7-300
system references.
Please contact your local SIEMENS office for more detailed information about documen-
tation for SINUMERIK 840D/810Di/810D and publications, which apply to all SINUMERIK
controls.
Audience This documentation is intended for manufacturers of machine tools with
SINUMERIK 840D/840Di/810D and SIMODRIVE 611D.

Preface 10.04
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SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition
Hotline If you have any questions, please contact our hotline:
A&D Technical Support
Phone: [phone]
Fax: [phone]
E-mail: www.siemens.com/automation/support-request
If you have any questions about the documentation (suggestions, corrections), please fax
or e-mail us at the following addresses:
Fax: [phone]
E-mail: [email protected]m
Fax form: See the reply form at the end of the document.
Website address http://www.siemens.com/motioncontrol
SINUMERIK 840D
powerline
Since September 2001, the
•SINUMERIK 840D powerline and
•SINUMERIK 840DE powerline
have been available with improved performance. The following hardware description con-
tains a list of the available powerline modules:
References: /PHD/SINUMERIK 840D Configuration Manual
SINUMERIK 810D
powerline
Since December 2001, the
•SINUMERIK 810D powerline and
•SINUMERIK 810DE powerline
have been available with improved performance. The following hardware description con-
tains a list of the available powerline modules:
References: /PHC/SINUMERIK 810D Configuration Manual
!
Important
This document is valid for:
•SINUMERIK 840D powerline software version 7
•SINUMERIK 810D powerline software version 7
•SINUMERIK 840Di controller software version 3

VII
Siemens AG, 2004. All rights reserved
SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition
10.04 Preface
Export version The following functions are not available in the export version:
Sorting The alarms are sorted by ascending alarm number in each section. There are gaps in the
sequence.
Structure of
alarm description
Each alarm consists of an alarm number and alarm text. There are four description cate-
gories:
•Explanation
•Reaction
•Remedy
•Program continuation
For a more detailed explanation of the "Reaction" category, please refer to the
Section: "System reactions on alarms"
For a more detailed explanation of the "Program continuation" category, please refer to
the section: "Clear criteria for alarms"
NCK alarms Table 1_1 Alarm number ranges
Function 810E 840DE
Five axis machining package - -
Handling transformation package (five axes) - -
Multiple-axes interpolation (> 4 axes) - -
Helical interpolation 2D+6 - -
Synchronized actions, stage 2 - O1)
Measurements, stage 2 - O1)
Adaptive control - O1)
Continuous dressing - O1)
Utilization of compile cycles (OEM) - -
Multidimensional sag compensation - O1)
000 000 - 009 999 General alarms
010 000 - 019 999 Channel alarms
020 000 - 029 999 Axis/spindle alarms
030 000 - 099 999 Functional alarms
060 000 - 064 999 Cycle alarms SIEMENS
065 000 - 069 999 Cycle alarms user
070 000 - 079 999 Compile cycles, manufacturer and
OEM

Preface 10.04
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SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition
HMI alarms/messages Table 1_2 Alarm number ranges, continued
611D alarms Table 1_3 Alarm number ranges, continued
PLC alarms/messages Table 1_4 Alarm number ranges, continued
1) More information is available via the diagnostic function (diagnostic buffer) in SIMATIC
STEP 7.
2) The PLC alarms in the range 500000 - 899999 are configured and described by the
machine manufacturer.
100000 - 100999 Basic system
101000 - 101999 Diagnostics
102000 - 102999 Services
103000 - 103999 Machine
104000 - 104999 Parameters
105000 - 105999 Programming
106000 - 106999 Reserve
107000 - 107999 OEM
109000 - 109999 Distributed systems (M to N)
110000 - 110999 HMI Embedded messages
111000 - 111999 ManualTurn, ShopMill, ShopTurn
120000 - 120999 HMI Advanced messages
300000 - 399999 Drive
400000 - 499999 General alarms
500000 - 599999 Channel alarms2)
600000 - 699999 Axis/spindle alarms2)
700000 - 799999 User area2)
800000 - 899999 Sequencers/graphs2)
(810001 - 810009 System error messages from PLC1) )

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Siemens AG, 2004. All rights reserved
SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition
10.04 Preface
Action list The actions described in the alarm texts ("Action %---") are explained in detail in the table
in the "Action list" section.
Finding information For better orientation, you are provided with a table of contents as well as the appendices:
•Abbreviations
•References
Safety
Explanation of symbols
Danger and
warning concept
The following warning notices with varying degrees of significance are used in the docu-
ment:
Danger
Please use the description of the alarms that have occurred to check the situation in
the system very carefully. Eliminate the causes for the occurrence of the alarms and
acknowledge in the manner indicated. Failure to observe this warning will place your
machine, workpiece, stored settings and possibly even your own safety at risk.
!Important
This notice indicates important facts that must be taken into consideration.
Danger
Indicates an imminently hazardous situation, which, if not avoided, will result in death
or serious injury or in substantial property damage.
Warning
Indicates a potentially hazardous situation, which, if not avoided, could result in death
or serious injury or in substantial property damage.
Caution
Used with the safety alert symbol to indicate a potentially hazardous situation, which, if
not avoided, may result in minor or moderate injury or in property damage.

Preface 10.04
XSiemens AG, 2004. All rights reserved
SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition
Caution
Used without the safety alert symbol to indicate a potentially hazardous situation,
which, if not avoided, may result in property damage.
Notice
Indicates a potential situation, which, if not avoided, may result in an undesirable result
or state.