Siemens CP-8000 User manual

DC8-037-2.02 Unrestricted
SICAM A8000 Series
CP-8000, CP-8021, CP-8022
User Manual
Preface
Open Source Software
Table of Contents
General Information
1
System Overview
2
Function Packages
3
Ambient Conditions
4
System Components and Technical Data
5
Installation and Circuitry
6
Preparing the Engineering
7
Engineering via SICAM TOOLBOX II
8
Engineering via SICAM WEB
9
Engineering via SICAM Device Manager
10
Service
11
Order Information
A
Examples for Instruction Lists
B
Error Handling
C
Set Up Dial-Up Connection on
Engineering
PC
D
Use Cases
E
Glossary

Unrestricted
Siemens AG Order No.: DC8-037-2.02
Energy Automation
Humboldtstraße 59
90459 Nürnberg
Deutschland
Note
Please take notice of the notes and warnings for your safety in the preface.
Disclaimer of Liability
Although we have carefully checked the contents of this publication
for conformity with
the hardware and software described, we cannot
guarantee complete conformity since errors cannot be excluded.
The information provided in this manual is checked at regular
intervals and any corrections that might become necessary are
included in the next
releases. Any suggestions for improvement are
welcome.
Subject to change without prior notice.
Document Label: SIC8000-HBCP802xCP8000-ENG_V2.02
Release Date: 2017-10-05
Copyright
Copyright © Siemens AG 2017
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority. Of-
fenders will be liable for damages. All rights, including rights
created by patent grant or registration of a utility model or design,
are reserved.

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Preface
Purpose of this manual
This manual describes the characteristics and functions of the following products:
•CP-8000
•CP-8021
•CP-8022 (GPRS)
Particularly it contains the following information:
•Safety instructions
•Fields of application and advantages of the system
•Configuration possibilities
•Functional overviews
•Technical specifications
•Order information
•Installation instructions
•Hardware descriptions (modules)
•Engineering options
•Parameterization of telecontrol applications
•Programming of open-/closed-loop control functions
•Saving and loading of application data
•Test functions
•Loading of firmware
•Diagnosis
Target Group
The document you are reading right now is addressed to users, who are in charge of the fol-
lowing engineering tasks:
•Evaluation of the suitability of the system
•Evaluation of the module specifications
•Evaluation of quotation criteria, such as technical specifications of the system or environ-
mental conditions
•Conceptual activities, such as design and configuration
•Mechanical installation
•Creation of the assembly technical documentation
•Engineering and testing with the designated engineering tools
•Technical system maintenance and service, module handling
Within this manual there are hints how to obtain information or files by means of the website
http://www.siemens.com/sicam. If you have no access please consult your project manager at
Siemens.

Preface
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Recommendations for Third-party Products
Siemens does neither receive liability nor warranty for recommendations which are given or
implied by this manual. For the correct and intended use of the respective product the associ-
ated technical descriptions must be paid attention to in any case.
Links to Third-Party Websites
Siemens is not responsible for the contents of third-party websites mentioned in this docu-
ment, as well as the correctness of the publications and links. For all product information the
respective manufacturer is responsible.
Conventions Used
•Manuals to be referred to are represented in italics, such as for instance SICAM RTUs
Common Functions Protocol Elements, chapter "Dial-Up Traffic (DIA)".
•Outputs visible on the screen are described in this font.
•Inputs via keyboard or mouse keys and visible on the screen are described in this
font.
•Menu positions visible on the screen are described in this font.
•Unchangeable texts that are contained in windows and are visible on the screen ARE
DESCRIBED IN THIS FONT.
•Buttons in windows visible on the screen and to be operated by keyboard or mouse
are described in this font.
•Operation code from programs and variable names are described in this font.
•Path statements in the directory tree, which lead to parameters, are described in this
font.
•Names of parameters are described in this font.
•Names of values are described in this font.
•Symbolic names, program names and file name extensions are described in this font.
Note
Within this manual described functions for operation, diagnosis and test of CP-8000/CP-802xhave been
recorded by means of an industrial PC with operating system Microsoft Windows 7 Enterprise ® (Service
Pack 1) [64 bit] and web browser Microsoft Internet Explorer ® 10. They are valid likewise –
sometimes with
inessential deviations – for other operating systems and web browsers.

Preface
SICAM A8000 / CP-8000 • CP-8021 • CP-8022 Manual Unrestricted 5
DC8-037-2.02, Edition 10.2017
Placement into the Information Landscape
Document name Item number
SICAM RTUs IEC 60870-5-101/104 Interoperability DC0-013-2
SICAM RTUs IEC 60870-5-103 Interoperability DC0-026-2
SICAM RTUs TG800 Interoperability DC0-041-2
SICAM RTUs DNP3 Interoperability DC0-046-2
SICAM RTUs MODBUS Interoperability DC0-073-2
Data Sheet CM-0819 MC0-043-2
Data Sheet CM-0821 MC0-031-2
Data Sheet CM-0822 MC0-033-2
Data Sheet CM-0823 MC0-035-2
Data Sheet CM-0827 MA0-025-2
SICAM TM System Data Sheet MC6-007-2
SICAM TM I/O Modules Manual DC6-041-2
SICAM I/O Modules Manual DC8-012-2
SICAM RTUs Common Functions Peripheral Elements According to
IEC 60870-5-101/104 DC0-011-2
SICAM RTUs Common Functions System and Basic System Elements DC0-015-2
SICAM RTUs • Ax 1703 Common Functions Protocol Elements DC0-023-2
SICAM RTUs Common Functions MODBUS DC0-088-2
SICAM RTUs Common Functions DNP3 DC0-090-2
SICAM RTUs Common Functions Printer Logging (ASCII) and SMS Alarms DC0-096-2
SICAM RTUs Common Functions Landis & Gyr TELEGYR 800 GV-S DC0-103-2
SICAM RTUs Common Functions ABB RP5UT1 MPT-S DC0-105-2
SICAM RTUs • SICAM TOOLBOX II Administrator Security Manual DC0-115-2
Folder SICAM TOOLBOX II M30-001-5
SICAM TOOLBOX II License Catalog D30-017-5
SICAM TOOLBOX II Online Help *)
CAEx plus Online Help *)
SICAM Device Manager Product Information D51-001
SICAM Device Manager User Manual D51-003
PC Products Reference List D95-003-1
*) available in the engineering system SICAM TOOLBOX II

Preface
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Further Support
For more information, please contact our Customer Support Center:
Phone: [phone]
Fax: [phone]
(charges depending on provider)
e-mail: support.ene[email protected]
The Siemens Power Academy offers a comprehensive program of professional training events
in the fields of power generation, distribution and transmission.
Main training centers are:
Nuremberg, Germany (Head Office)
Phone: [phone]
Fax: [phone]
[e-mail]
Vienna, Austria
Phone: [phone]
Fax: [phone]
[e-mail]
Schenectady, NY, USA
Phone: [phone]
Fax: [phone]
[e-mail]
Hebburn, United Kingdom
Phone: [phone]
Fax: [phone]
[e-mail]
Notes on Safety
This manual does not constitute a complete catalog of all safety measures required for operat-
ing the equipment (module, device) in question because special operating conditions might
require additional measures. However, it does contain notes that must be adhered to for your
own personal safety and to avoid damage to property. These notes are highlighted with a
warning triangle and different keywords indicating different degrees of danger.
Danger
means that death, serious bodily injury or considerable property damage will occur, if the appropriate
precautionary measures are not carried out.
Warning
means that death, serious bodily injury or considerable property damage can occur, if the appropriate
precautionary measures are not carried out.
Caution
means that minor bodily injury or property damage could occur, if the appropriate precautionary measures
are not carried out.
Note
is important information about the product, the handling of the product or the respective part of the docu-
mentation, to which special attention is to be given.

Preface
SICAM A8000 / CP-8000 • CP-8021 • CP-8022 Manual Unrestricted 7
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Qualified Electrical Engineering Personnel
Qualified electrical engineering personnel may commission and operate the device described
in this document. Qualified electrical engineering personnel in the sense of this document are
people who can demonstrate up to date technical qualifications as electrical technicians in-
cluding safety and first aid training. These person may commission, isolate, ground and label
devices, systems and circuits according to the standards of safety engineering.
Use as Prescribed
The device may only be used for such applications as set out in the catalogs and the technical
description, and only in combination with third-party equipment recommended and approved
by Siemens.
Correct and safe operation of the product requires adequate transportation, storage, installa-
tion and mounting in a control cabinet, as well as appropriate use and maintenance.
During operation of electrical equipment, it is unavoidable that certain parts of this equipment
will carry dangerous voltages. Severe injury or damage to property can occur if the appropri-
ate measures are not taken:
•Before making any connections, ground the equipment and the grounding terminal.
•Hazardous voltages can be present on all switching components connected to the power
supply.
•The device does not represent a safety-oriented application.
•Even after the supply voltage has been disconnected, hazardous voltages can still be pre-
sent in the equipment (capacitor storage).
•LED display does not ensure that the connectors are free of voltage.
•The limit values indicated in the manual must not be exceeded; that also applies to testing
and commissioning.
Danger
Consider obligatory the safety rules for the accomplishment of works at electrical plants:
1. Switch off electricity all-pole and on all sides!
2. Ensure that electricity cannot be switched on again!
3. Double check that no electrical current is flowing!
4. Discharge, ground, short circuit!
5. Cover or otherwise isolate components that are still electrically active!

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Information on Conformity
The product described conforms to the regulations of the following European Directives:
•2014/30/EU
Directive of the European Parliament and of the Council of 26 February 2014 on the harmonization of
the laws of the Member States relating to electromagnetic compatibility; Official Journal of the EU L96,
29/03/2014, p. 79–106
•2014/35/EU
Directive of the European Parliament and of the Council of 26 February 2014 on the harmonization of
the laws of the Member States relating to the making available on the market of electrical equipment
designed for use within certain voltage limits; Official Journal of the EU L96, 29/03/2014, p. 357–374
•2014/53/EU (applies for CP-8022)
Directive of the European Parliament and of the Council of 16 April 2014 on the harmonisation of the
laws of the Member States relating to the making available on the market of radio equipment and repeal-
ing Directive 1999/5/EC; Official Journal of the EC L153, 22/05/2014, p. 62–106
•2011/65/EU
Directive of the European Parliament and of the Council of 8 June 2011 on the restriction of the use of
certain hazardous substances in electrical and electronic equipment; Official Journal of the EU L174,
01/07/2011, p. 88–110
The conformity of the product with the regulations of the above mentioned directives is proven through the
observance of the following harmonized standards:
•EN 60870-2-1:1996 for 2014/30/EU
•EN 61010-1:2010 for 2014/35/EU
•EN 301489-1:2011 and EN 301511:2003 for 2014/53/EU
•EN 50581:2012 for 2011/65/EU
This declaration certifies the conformity with the specified directives, but is not an assurance of character-
istics in the sense of the product liability law.
The product is intended exclusively for use in an industrial environment.
Maintenance, Cleaning and Disposal
•Maintenance
─The device is maintenance-free.
─With handling on the bus – or its vicinity – a sufficient ESD protection must be consid-
ered.
•Cleaning
─If necessary, wish the device with a clean, dry, soft and fluff-freecotton cloth.
─Detergents may cause damage. Do not use a detergent.
─Humidity and wetness may impair the functionality of the components. Make sure that
humidity or wetness does not enter into the device.
•Disposal
─For the disposal of the device it is necessary to observe the local and national direc-
tives.

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Open Source Software
This product contains, among other things, Open Source Software developed by third parties.
The Open Source Software used in this product and the license agreements concerning this
software can be found in the Readme_OSS. These Open Source Software files are protected
by copyright.
Your compliance with those license conditions will entitle you to use the Open Source Soft-
ware as foreseen in the relevant license. In the event of conflicts between Siemens license
conditions and the Open Source Software license conditions, the Open Source Software con-
ditions shall prevail with respect to the Open Source Software portions of the software. The
Open Source Software is licensed royalty-free.
Insofar as the applicable Open Source Software License Conditions provide for it you can or-
der the source code of the Open Source Software from your Siemens sales contact - against
payment of the shipping and handling charges - for a period of at least 3 years since purchase
of the Product.
We are liable for this product including the Open Source Software contained in it pursuant to
the license conditions applicable to the Product. Any liability for the Open Source Software
beyond the program flow intended for this product is explicitly excluded. Furthermore any lia-
bility for defects resulting from modifications to the Open Source Software by you or third par-
ties is excluded. We do not provide any technical support for this Product if it has been modi-
fied.
The Open Source Software used in this product and the license agreements concerning this
software can be found on the SICAM RTUs SD card in the file ReadmOSS.htm.
Path for Readme_OSS: SD card:\OSS\<Firmwarenumber>\<Revision>\ReadmOSS.htm
(e.g.: SD card:\OSS\CPC80\01.01\ReadmOSS.htm).
You need a SD card reader and a webbrowser to read the htm file.

Open Source Software
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Table of Contents
1General Information....................................................................................................27
1.1 The Basic Units CP-8000, CP-8021, CP-8022................................................28
1.1.1 High Performing ........................................................................................29
1.1.2 Different Fields of Application....................................................................30
1.1.3 Mechanical Design....................................................................................31
1.1.4 Local Operation with CP-8000...................................................................31
1.1.5 Versatile Communication, Integrated Node Functionality............................32
1.1.6 Expandibility..............................................................................................33
1.1.7 Data Storage on SD Card..........................................................................34
1.1.8 Compatibility..............................................................................................34
1.2 Performance Characteristics...........................................................................35
1.3 System Architecture.......................................................................................36
1.3.1 CP-8000....................................................................................................36
1.3.2 CP-8021 and CP-8022 ..............................................................................36
2System Overview ........................................................................................................37
2.1 Modules.........................................................................................................38
2.1.1 Power Supply............................................................................................38
2.1.1.1 CP-8000...............................................................................................38
2.1.1.2 CP-8021 and CP-8022 .........................................................................38
2.1.2 Master Module...........................................................................................40
2.1.3 Protocol Elements .....................................................................................41
2.1.3.1 Supported Protocols.............................................................................41
2.1.4 I/O Master Module.....................................................................................42
2.1.5 I/O Modules...............................................................................................43
2.1.5.1 Internal I/O Modules.............................................................................43
2.1.5.2 External SICAM I/O Modules................................................................44
2.1.5.3 External SICAM TM I/O Modules..........................................................45
2.1.5.4 Configuration Rules for I/O Modules.....................................................46
2.2 Communication..............................................................................................47
2.2.1 Interfaces..................................................................................................47
2.2.2 Configuration Examples.............................................................................49
2.2.3 Transmission Facilities ..............................................................................50
2.3 Firmware Structure and Data Flow..................................................................51
2.4 Engineering....................................................................................................52
2.4.1 SICAM TOOLBOX II..................................................................................52
2.4.2 SICAM WEB for Simple Applications.........................................................53
2.4.3 Differences with the Engineering Tools......................................................54

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3Function Packages .....................................................................................................55
3.1 System Services.............................................................................................56
3.1.1 IPSec VPN................................................................................................56
3.1.2 Security Logging........................................................................................56
3.1.3 Communication with the Engineering System (SICAM TOOLBOX II) .........57
3.1.4 Simplified Engineering via SICAM WEB.....................................................57
3.1.5 Data Flow Control......................................................................................58
3.1.5.1 Messages with Process Information......................................................58
3.1.6 Addressing................................................................................................59
3.1.6.1 Addressing of Automation Units............................................................59
3.1.6.2 Addressing of Process Information .......................................................59
3.1.7 Time Management.....................................................................................59
3.1.7.1 Clock....................................................................................................59
3.1.7.2 Time Setting and Synchronization.........................................................60
3.1.8 General Interrogation.................................................................................60
3.1.9 Monitoring Functions.................................................................................60
3.1.10 Failure Management..................................................................................61
3.1.11 Diagnostics and Signaling..........................................................................61
3.1.12 Storage of Application Data.......................................................................61
3.1.13 Storage of Firmware..................................................................................62
3.1.14 Autonomy..................................................................................................62
3.2 Telecontrol.....................................................................................................63
3.2.1 Communication with other Stations............................................................63
3.2.1.1 Protocol Elements................................................................................63
3.2.1.2 Automatic or Selective Data Flow Routing ............................................64
3.2.1.3 Data Storage........................................................................................64
3.2.1.4 Priority Control......................................................................................65
3.2.2 Communication within the Automation Unit................................................65
3.2.3 Protocol Element Control and Return Information ......................................65
3.2.4 Decentralized Archive................................................................................66
3.2.5 Process Data Archive................................................................................66
3.2.6 Test Functions via SICAMWEB ................................................................67
3.2.7 Process Data Input and Output..................................................................67
3.3 Automation.....................................................................................................68
3.3.1 Telecontrol Interface..................................................................................68
3.3.1.1 Transfer of Messages with Process Information....................................68
3.3.1.1.1 Treatment for Commands According to IEC 60870-101/104.............68
3.3.1.2 Change Monitoring and Generation of Messages with Time Tag...........69
3.3.2 Open-/Closed-Loop Control Function.........................................................70
3.3.2.1 Non-Volatile Storage ............................................................................70
3.3.2.2 Task Management................................................................................70
3.3.2.3 Loading Application Program................................................................71
3.3.2.4 Test Functions......................................................................................71
3.3.3 Process Data Input and Output..................................................................73

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4Ambient Conditions....................................................................................................75
4.1 Protection Type..............................................................................................76
4.2 Mechanical Ambient Conditions......................................................................77
4.3 Climatic Ambient Conditions...........................................................................78
4.4 Electromagnetic Compatibility.........................................................................79
4.4.1 System Properties.....................................................................................79
4.4.2 Power Supply............................................................................................80
4.4.3 Digital I/Os.................................................................................................82
4.4.4 Analog I/Os...............................................................................................83
4.4.5 Communication with Insulation: RS-485/RS-232........................................84
4.4.6 Communication without Insulation: RS-232................................................84
4.4.7 Communication with Insulation: LAN..........................................................85
4.4.8 Storage and Transport...............................................................................86
5System Components and Technical Data..................................................................87
5.1 Power Consumption Total System..................................................................88
5.1.1 Master Module without External Consumers..............................................88
5.1.2 Master Module with External Consumers...................................................88
5.2 Mechanical Design.........................................................................................89
5.3 Power Supply Modules...................................................................................90
5.3.1 CP-8000 (integrated).................................................................................90
5.3.1.1 Technical Data.....................................................................................90
5.3.2 PS-8620, PS-8622.....................................................................................91
5.3.2.1 Technical Data.....................................................................................91
5.3.3 PS-8640, PS-8642.....................................................................................92
5.3.3.1 Technical Data.....................................................................................92
5.4 Master Modules..............................................................................................93
5.4.1 CP-8000....................................................................................................93
5.4.1.1 Technical Data.....................................................................................93
5.4.2 CP-8021 and CP-8022 ..............................................................................95
5.4.2.1 Technical Data.....................................................................................95
5.5 Protocol Elements..........................................................................................98
5.5.1 UMPMT0, UMPST0...................................................................................98
5.5.1.1 Functions .............................................................................................98
5.5.1.2 Operating Modes................................................................................101
5.5.1.3 Communication ..................................................................................102
5.5.2 DIAST0...................................................................................................103
5.5.2.1 Functions ...........................................................................................103
5.5.2.2 Operating Modes................................................................................104
5.5.2.3 Communication ..................................................................................104
5.5.3 103MT0...................................................................................................105
5.5.3.1 Functions ...........................................................................................105
5.5.3.2 Operating Modes................................................................................107
5.5.3.3 Communication ..................................................................................107

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5.5.4 BPPT0 ....................................................................................................108
5.5.4.1 Functions ...........................................................................................108
5.5.4.2 Operating Modes................................................................................109
5.5.4.3 Communication..................................................................................110
5.5.5 ET84.......................................................................................................111
5.5.5.1 Functions ...........................................................................................111
5.5.5.2 Operating Modes................................................................................113
5.5.5.3 Communication..................................................................................113
5.5.6 ET85.......................................................................................................114
5.5.6.1 Functions ...........................................................................................114
5.5.6.2 Operating Modes................................................................................117
5.5.6.3 Communication..................................................................................118
5.5.6.3.1 ET85 Client ...................................................................................118
5.5.6.3.2 ET85 Server..................................................................................118
5.5.7 COUMT0.................................................................................................119
5.5.7.1 Functions ...........................................................................................119
5.5.7.2 Operating Modes................................................................................120
5.5.7.3 Communication..................................................................................121
5.5.8 MODMT2, MODST0................................................................................122
5.5.8.1 Functions ...........................................................................................122
5.5.8.2 Operating Modes................................................................................124
5.5.8.3 Communication..................................................................................125
5.5.9 DNPMT0, DNPST0..................................................................................126
5.5.9.1 Functions ...........................................................................................126
5.5.9.2 Operating Modes................................................................................126
5.5.9.3 Communication..................................................................................127
5.5.10 DNPiT1, DNPiT2.....................................................................................128
5.5.10.1 Functions ...........................................................................................128
5.5.10.2 Operating Modes................................................................................129
5.5.10.3 Communication..................................................................................129
5.5.11 ST1ST0...................................................................................................131
5.5.11.1 Functions ...........................................................................................131
5.5.11.2 Operating Modes................................................................................131
5.5.11.3 Communication..................................................................................132
5.5.12 TG8ST0 ..................................................................................................133
5.5.12.1 Functions ...........................................................................................133
5.5.12.2 Operating Modes................................................................................133
5.5.12.3 Communication..................................................................................134
5.5.13 SMST0....................................................................................................135
5.5.13.1 Functions ...........................................................................................135
5.5.13.2 Operating Modes................................................................................135
5.5.13.3 Communication..................................................................................136
5.5.13.3.1 Printer control................................................................................136
5.5.13.3.2 SMS Alert and Control...................................................................136

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5.5.14 PCBST0..................................................................................................137
5.5.14.1 Functions ...........................................................................................137
5.5.14.2 Operating Modes................................................................................138
5.5.14.3 Communication ..................................................................................138
5.5.15 RP5UT1..................................................................................................139
5.5.15.1 Functions ...........................................................................................139
5.5.15.2 Operating Modes................................................................................139
5.5.15.3 Communication ..................................................................................140
5.6 Integrated Protocol SNMP............................................................................141
5.6.1 Overview.................................................................................................141
5.7 I/O Master Module and I/O Modules.............................................................142
5.7.1 Internal I/O Modules................................................................................143
5.7.1.1 DI-8100..............................................................................................143
5.7.1.1.1 Functions.......................................................................................143
5.7.1.1.2 Technical Data...............................................................................144
5.7.1.2 DO-8203 ............................................................................................145
5.7.1.2.1 Functions.......................................................................................145
5.7.1.2.2 Technical Data...............................................................................146
5.7.2 External SICAM I/O Modules...................................................................147
5.7.2.1 DI-8110, DI-8111, DI-8112, DI-8113...................................................148
5.7.2.1.1 Functions.......................................................................................148
5.7.2.2 DO-8212 ............................................................................................149
5.7.2.2.1 Functions.......................................................................................149
5.7.2.3 AI-8310 ..............................................................................................150
5.7.2.3.1 Functions.......................................................................................150
5.7.2.4 AI-8320 ..............................................................................................151
5.7.2.4.1 Functions.......................................................................................151
5.7.2.5 AI-8510 ..............................................................................................152
5.7.2.5.1 Functions.......................................................................................152
5.7.2.6 AI-8511 ..............................................................................................153
5.7.2.6.1 Functions.......................................................................................153
5.7.2.7 AO-8380.............................................................................................154
5.7.2.7.1 Functions.......................................................................................154
5.7.2.8 CM-8820............................................................................................154
5.7.2.8.1 Functions.......................................................................................154
5.7.3 External SICAM TM I/O Modules (only with CP-8000)..............................154
5.7.3.1 DI-6100, DI-6101, DI-6104..................................................................155
5.7.3.1.1 Functions.......................................................................................155
5.7.3.2 DI-6102, DI-6103................................................................................156
5.7.3.2.1 Functions.......................................................................................156
5.7.3.3 AI-6300, AI-6307, AI-6308..................................................................157
5.7.3.3.1 Functions.......................................................................................157
5.7.3.4 AI-6310 ..............................................................................................158
5.7.3.4.1 Functions.......................................................................................158

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5.7.3.5 TE-6430.............................................................................................159
5.7.3.5.1 Functions.......................................................................................159
5.7.3.6 DO-6200 ............................................................................................160
5.7.3.6.1 Functions.......................................................................................160
5.7.3.7 DO-6212 ............................................................................................161
5.7.3.7.1 Functions.......................................................................................161
5.7.3.8 DO-6220, DO-6221, DO-6230............................................................162
5.7.3.8.1 Functions.......................................................................................162
5.7.3.9 AO-6380.............................................................................................163
5.7.3.9.1 Functions.......................................................................................163
5.8 MTBF Values of the SICAM A8000 Modules.................................................164
6Installation and Circuitry ..........................................................................................165
6.1 Mechanical Design.......................................................................................166
6.1.1 CP-8000..................................................................................................166
6.1.1.1 Locking Hook .....................................................................................167
6.1.1.2 Type Plate..........................................................................................168
6.1.2 CP-802x..................................................................................................169
6.1.2.1 Locking Hook .....................................................................................169
6.1.2.2 Type Plate..........................................................................................170
6.2 Dimensions..................................................................................................171
6.2.1 CP-8000 Front View................................................................................171
6.2.2 CP-8000 Side View.................................................................................171
6.2.3 CP-802x Front and Side View..................................................................172
6.3 Installation Location and Position..................................................................173
6.3.1 DIN Rail (TS35 Rail)................................................................................173
6.3.2 Cable Duct..............................................................................................174
6.4 Mounting CP-8000 .......................................................................................175
6.4.1 Space Requirement.................................................................................175
6.4.1.1 Space Requirement with SICAM I/O Modules.....................................176
6.4.1.2 Space Requirement with SICAM TM I/O Modules...............................177
6.4.2 Mounting of the Master Module................................................................178
6.4.3 Removal/Shifting of the Master Module....................................................179
6.4.4 Coupling of external SICAM I/O Modules.................................................180
6.4.4.1 Mounting of the Coupling Module for SICAM I/O Modules...................180
6.4.4.2 Mounting of the Bus Connector for SICAM I/O Modules......................181
6.4.4.3 Mounting of the SICAM I/O Modules...................................................181
6.4.5 Coupling of External SICAM TM I/O Modules...........................................183
6.4.5.1 Mounting of the Coupling Module for SICAM TM I/O Modules.............183
6.4.5.2 Mounting of the SICAM TM I/O Modules.............................................184
6.4.6 Separating of Master Module and I/O Coupling Module............................186
6.5 Mounting CP-802x........................................................................................187
6.5.1 Space Requirement for the Master Module..............................................187
6.5.1.1 Space Requirement with SICAM I/O Modules.....................................188

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6.5.2 Mounting of the Master Module................................................................189
6.5.3 Removal/Shifting of the Master Module....................................................190
6.5.3.1 Mounting of the Power Supply Module................................................191
6.5.4 Coupling of external SICAM I/O Modules.................................................192
6.5.4.1 Mounting of the Bus Connector for SICAM I/O Modules......................192
6.5.4.2 Mounting of the SICAM I/O Modules...................................................193
6.6 Memory Cards..............................................................................................194
6.6.1 SD Card..................................................................................................194
6.6.1.1 Inserting the SD Card.........................................................................194
6.6.1.2 Removing the SD Card.......................................................................194
6.6.2 SIM Card (only CP-8022).........................................................................195
6.6.2.1 Inserting the SIM Card........................................................................195
6.6.2.2 Removing the SIM Card .....................................................................195
6.7 Wiring...........................................................................................................196
6.7.1 Power Supply..........................................................................................196
6.7.2 Communication RS-485...........................................................................196
6.7.3 Process Peripherals ................................................................................197
6.7.4 Shielding.................................................................................................197
6.7.5 Protective Earth/Ground..........................................................................197
6.8 Switching the Device On and Off..................................................................198
6.9 Block Diagrams and External Circuitry..........................................................199
6.9.1 CP-8000..................................................................................................199
6.9.1.1 Overview............................................................................................199
6.9.1.2 Power Supply.....................................................................................199
6.9.1.3 Master Module CP-8000.....................................................................200
6.9.1.4 Digital Input DI-8100...........................................................................201
6.9.1.5 Digital Output DO-8203 ......................................................................202
6.9.1.5.1 1 and 2-pole Circuitry.....................................................................202
6.9.1.5.2 1½-pole Circuitry ...........................................................................203
6.9.2 CP-802x..................................................................................................204
6.9.2.1 Power Supply Modules PS-8620 and PS-8622...................................204
6.9.2.2 Power Supply Modules PS-8640 and PS-8642...................................205
6.9.2.3 Master Module CP-8021 and CP-8022 ...............................................206
6.10 Interfaces.....................................................................................................207
6.10.1 CP-8000..................................................................................................207
6.10.1.1 Position of the Interfaces on the Housing............................................207
6.10.1.2 Pin Assignment ..................................................................................208
6.10.2 CP-802x..................................................................................................210
6.10.2.1 Position of the Interfaces....................................................................210
6.10.2.2 Pin Assignment ..................................................................................210
6.11 Installation of External Communication Connections.....................................212
6.11.1 Serial Communication..............................................................................213
6.11.1.1 Multi-Point Traffic via Leased Line Modem/VFT Channel Modem........213
6.11.1.1.1 CP-8000........................................................................................213

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6.11.1.1.2 CP-802x........................................................................................214
6.11.1.2 Multi-Point Traffic via Glass Fiber Optic..............................................215
6.11.1.2.1 CP-8000........................................................................................215
6.11.1.2.2 CP-802x........................................................................................217
6.11.1.3 Dial-up Traffic Analog with Westermo TD-36 (TDW-33)......................227
6.11.1.3.1 CP-8000........................................................................................227
6.11.1.3.2 CP-802x........................................................................................228
6.11.1.4 Dial-up Traffic ISDN with Westermo IDW-90.......................................229
6.11.1.4.1 CP-8000........................................................................................229
6.11.1.4.2 CP-802x........................................................................................230
6.11.1.5 Dial-up Traffic GSM, SMS Sender/Receiver........................................231
6.11.1.5.1 CP-8000........................................................................................231
6.11.1.5.2 CP-802x........................................................................................232
6.11.1.6 Point-toPoint Traffic with another AU..................................................233
6.11.1.6.1 CP-8000........................................................................................233
6.11.1.6.2 CP-802x........................................................................................234
6.11.2 Ethernet TCP/IP......................................................................................235
6.11.2.1 Communication via LAN/WAN............................................................235
6.11.2.1.1 CP-8000........................................................................................235
6.11.2.2 Communicaton via GPRS...................................................................236
6.11.2.2.1 CP-8000, CP-8021 ........................................................................236
6.11.2.2.2 CP-8022........................................................................................236
7Preparing the Engineering........................................................................................237
7.1 Engineering Tools........................................................................................238
7.1.1 Differences..............................................................................................238
7.1.2 Interlocking..............................................................................................238
7.2 Software for the Engineering........................................................................239
7.2.1 SICAM TOOLBOX II................................................................................239
7.2.1.1 Prerequisites......................................................................................240
7.2.2 SICAM WEB............................................................................................241
7.2.2.1 Prerequisites......................................................................................241
7.2.2.2 Program Sicam_First_Startup.............................................................242
7.2.3 SICAM Device Manager..........................................................................242
7.2.3.1 Prerequisites......................................................................................243
7.3 Loadable Firmwares.....................................................................................244
7.4 Integrated Protocol SNMP............................................................................245
7.4.1 Download of the MIB-Files.......................................................................245
7.4.2 Import of the MIB-Files in MIB-Browser....................................................245
7.4.3 Display of SNMP-Variables in MIB-Browser.............................................246
7.5 Memory Cards..............................................................................................248
7.5.1 SD Card..................................................................................................248
7.5.1.1 SD Card Reader/Writer.......................................................................248
7.5.2 SIM Card (only CP-8022) ........................................................................248

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7.6 Interfaces for the Communication .................................................................249
7.6.1 Required Accessories..............................................................................249
7.7 Connecting Engineering PC with the Target Device......................................250
7.7.1 SICAM TOOLBOX II................................................................................250
7.7.1.1 Physical Connection...........................................................................251
7.7.1.1.1 Serial Point-to-Point Connection....................................................251
7.7.1.1.2 Serial Connection via Telecommunication Facilities.......................253
7.7.1.1.3 LAN/WAN Connection via Ethernet Interface.................................254
7.7.1.1.4 LAN/WAN Connection via Serial Interface and Terminalserver.......255
7.7.1.1.5 Remote Connection via further Automation Unit(s).........................256
7.7.2 SICAM WEB............................................................................................257
7.7.2.1 Physical Connection...........................................................................258
7.7.2.1.1 Point-to-Point Connection via Serial Interface................................258
7.7.2.1.2 Point-to-Point Connection via Ethernet Interface............................260
7.7.2.1.3 LAN/WAN Connection via Ethernet Interface.................................261
7.7.2.2 Communication with the Target Device...............................................262
7.7.2.2.1 Point-to-Point Connection via Serial Interface................................263
7.7.2.2.2 Point-to-Point Connection via Ethernet Interface............................264
7.7.2.2.3 LAN/WAN Connection via Ethernet Interface.................................265
7.8 Interaction with the Engineering Tool............................................................269
7.8.1 SICAM TOOLBOX II................................................................................269
7.8.1.1 Structure ............................................................................................269
7.8.2 SICAM WEB............................................................................................270
7.8.2.1 Dashboard..........................................................................................270
7.8.2.2 General Buttons .................................................................................272
7.8.2.3 Parameter Entry.................................................................................274
7.8.2.3.1 Show Expert Parameters...............................................................278
7.8.2.4 Automatic Restart Request.................................................................279
7.8.2.5 SICAM TOOLBOX II Locking..............................................................279
7.8.2.6 Language Versions.............................................................................279
7.8.2.7 Navigation with the Web Browser .......................................................280
7.8.2.8 Session Monitoring.............................................................................281
7.8.2.9 Exceptions with Engineering via SICAM WEB.....................................282
8Engineering via SICAM TOOLBOX II........................................................................283
8.1 Telecontrol ...................................................................................................284
8.1.1 Presets....................................................................................................286
8.1.1.1 User and Rights..................................................................................286
8.1.1.2 Password ...........................................................................................287
8.1.1.3 Language...........................................................................................287
8.1.2 Entrance into the Project..........................................................................287
8.1.2.1 Logon.................................................................................................287
8.1.2.2 Logoff.................................................................................................287
8.1.2.3 Change Password..............................................................................288

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8.1.3 Plant Configuration..................................................................................288
8.1.4 Import Firmware......................................................................................288
8.1.5 Configuration and Settings for Telecontrol ...............................................289
8.1.5.1 Hardware Configuration......................................................................290
8.1.5.2 System-Technical Settings .................................................................291
8.1.5.2.1 Communication..............................................................................291
8.1.5.2.2 Periphery.......................................................................................291
8.1.5.3 Process-Technical Settings ................................................................292
8.1.5.3.1 Levels............................................................................................292
8.1.5.3.2 Types............................................................................................292
8.1.5.3.3 Images..........................................................................................293
8.1.5.4 Decentralized Archiving (DEAR).........................................................294
8.1.6 Transform Parameters.............................................................................294
8.1.7 Import, Export and Backup of Engineering Data.......................................294
8.1.8 Documentation........................................................................................294
8.1.8.1 Hardware Configuration......................................................................295
8.1.8.2 Assembly Technique..........................................................................295
8.1.8.3 Interface to ELCAD.............................................................................295
8.1.8.4 Telecontrol Function...........................................................................296
8.1.8.4.1 System-Technical Configuration ....................................................296
8.1.8.4.2 Process-Technical Settings............................................................296
8.1.9 Commissioning and Test.........................................................................296
8.1.9.1 Loading Engineering Data..................................................................296
8.1.9.2 Parameter Comparison.......................................................................297
8.1.9.3 Test Functions....................................................................................298
8.1.9.3.1 Status Of Spontaneous Data Points...............................................298
8.1.9.3.2 Simulation Of Spontaneous Data Points........................................299
8.1.9.3.3 Check The Connection To Automation Units..................................299
8.1.9.4 Displaying Decentralized Archive (DEAR)...........................................300
8.2 Automation...................................................................................................301
8.2.1 Creating a Function Diagram with CAEx plus...........................................302
8.2.1.1 Restrictions with the Creation of a Function Diagram..........................303
8.2.1.2 Configuring External Signals...............................................................304
8.2.1.3 Program Code Generation..................................................................304
8.2.2 Documentation........................................................................................306
8.2.2.1 Cross Reference List..........................................................................306
8.2.2.2 Open-/Closed-Loop Control Function..................................................306
8.2.3 Commissioning and Test.........................................................................307
8.2.3.1 Loading Program Code.......................................................................307
8.2.3.2 Test Functions....................................................................................307
8.2.3.2.1 Simulating Function Diagram Offline..............................................307
8.2.3.2.2 Testing Function Diagram Online...................................................308