Siemens SIMATIC ET 200SP User manual

CPU 1515SP PC
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SIMATIC
ET 200SP Open Controller
CPU 1515SP PC
Manual
12/2014
A5E32701806
-AA
Preface
Documentation guide
1
Safety notes
2
Product overview
3
Installing
4
Connection
5
Diagnostics, error and
system alarm
6
Commissioning
7
Functions
8
Maintenance
9
Technical data
10
Accessories/spare parts
A
Abbreviations
B
Troubleshooting
C

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E32701806-AA
Ⓟ
11/2014 Subject to change
Copyright © Siemens AG 2014.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

CPU 1515SP PC
4Manual, 12/2014, A5E32701806-AA
Preface
Purpose of the documentation
This manual supplements the system manual for the ET 200SP distributed I/O system.
Functions that generally relate to the system are described in this manual.
The information provided in this manual and in the system/function manuals supports you in
commissioning the CPU 1515SP PC.
Basic knowledge required
The system must be operated and used by qualified staff only.
The following knowledge is required:
●Installation guidelines for SIMATIC ET 200SP
●Programming with STEP 7
●PC-based automation using an S7-1500 software controller and WinCC Runtime
Advanced
●Basic knowledge of PC technology
●Windows Embedded Standard 7 operating system
Scope of validity of the documentation
This documentation is valid for the following devices:
ET 200SP Open Controller
Article number
Hardware variant
WES7 E 32Bit 2GB RAM
Hardware variant
WES7 P 64Bit 4GB RAM
CPU 1515SP PC
6ES7677-2AA31-0EB0
6ES7677-2AA41-0FB0
CPU 1515SP PC + HMI 128PT 6ES7677-2AA31-0EK0 6ES7677-2AA41-0FK0
CPU 1515SP PC + HMI 512PT
6ES7677-2AA31-0EL0
6ES7677-2AA41-0FL0
CPU 1515SP PC + HMI 2048PT
6ES7677-2AA31-0EM0
6ES7677-2AA41-0FM0
CPU 1515SP PC,
spare part, without CFast card
6ES7677-2AA30-0AA0 6ES7677-2AA40-0AA0

Preface
CPU 1515SP PC
Manual, 12/2014, A5E32701806-AA 5
Conventions
Conventions STEP 7: In this documentation, "STEP 7" is used as a synonym for all versions
of the configuration and programming software "STEP 7 (TIA Portal)".
Please also observe notes marked as follows:
Note
A note contains important information on the product described in the documentation, on the
handling of the product or on the section of the documentation to which particular attention
should be paid.
Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, solutions, machines, equipment and/or networks. They are
important components in a holistic industrial security concept. With this in mind, Siemens’
products and solutions undergo continuous development. Siemens recommends strongly
that you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable
preventive action (e.g. cell protection concept) and integrate each component into a holistic,
state-of-the-art industrial security concept. Third-party products that may be in use should
also be considered. For more information about industrial security, visit
(http://www.siemens.com/industrialsecurity).
To stay informed about product updates as they occur, sign up for a product-specific
newsletter. For more information, visit (http://support.automation.siemens.com).
Information about third-party software updates
This product contains third-party software. Siemens accepts liability with respect to
updates/patches for the third-party software only when these are distributed by Siemens in
the context of a Software Update Service contract or officially approved by Siemens.
Otherwise, updates/patches are installed at the user's own risk. You can find more
information about our software update service offer under
(http://www.automation.siemens.com/mcms/automation-software/en/software-update-
service/Pages/Default.aspx).
Notes on protecting administrator accounts
A user with administrator rights has extensive access and manipulation possibilities.
Therefore, make sure that the administrator account is adequately protected to prevent
unauthorized changes. To do this, set secure passwords and use a standard user account
for regular operation. Other measures, such as the use of security policies, should be
applied as required.

CPU 1515SP PC
6Manual, 12/2014, A5E32701806-AA
Table of contents
Preface ................................................................................................................................................... 4
1 Documentation guide .............................................................................................................................. 9
1.1 Documentation on CPU 1515SP PC ..................................................................................... 11
2 Safety notes.......................................................................................................................................... 12
2.1 Notes on use.......................................................................................................................... 14
3 Product overview .................................................................................................................................. 15
3.1 Properties............................................................................................................................... 15
3.2 Sample configuration ............................................................................................................. 17
3.3 Components........................................................................................................................... 19
3.4 Configuration of the devices .................................................................................................. 20
3.5 Operator controls and display elements ................................................................................ 21
3.6 Scope of delivery.................................................................................................................... 24
3.6.1 Unpacking the device............................................................................................................. 24
3.6.2 Scope of delivery - Hardware variant WES7 E 32Bit 2GB RAM ........................................... 26
3.6.3 Scope of delivery - Hardware variant WES7 P 64Bit 4GB RAM ........................................... 27
4 Installing ............................................................................................................................................... 28
4.1 Basics..................................................................................................................................... 28
4.2 Hardware configuration.......................................................................................................... 31
4.3 Installing the CPU 1515SP PC .............................................................................................. 32
5 Connection ........................................................................................................................................... 34
5.1 Notes on connection .............................................................................................................. 34
5.2 Terminal and block diagram................................................................................................... 35
5.3 Electrical configuration........................................................................................................... 36
5.4 Connecting devices to networks ............................................................................................ 37
5.5 Securing cables...................................................................................................................... 37
6 Diagnostics, error and system alarm ..................................................................................................... 39
6.1 Status and error display ......................................................................................................... 39
7 Commissioning ..................................................................................................................................... 42
7.1 Notes on commissioning........................................................................................................ 42
7.2 Initial commissioning.............................................................................................................. 43
7.3 Installing license keys ............................................................................................................ 44
7.4 Windows Security Center....................................................................................................... 46
7.5 Switching on/off the CPU 1515SP PC ................................................................................... 47

Table of contents
CPU 1515SP PC
Manual, 12/2014, A5E32701806-AA 7
8 Functions.............................................................................................................................................. 48
8.1 Monitoring functions................................................................................................................48
8.2 Retentive memory NVRAM.....................................................................................................49
8.3 BIOS description .....................................................................................................................50
8.3.1 Introduction .............................................................................................................................50
8.3.2 Starting BIOS setup ................................................................................................................51
8.3.3 BIOS setup menus..................................................................................................................52
8.3.3.1 Information menu....................................................................................................................54
8.3.3.2 Main menu ..............................................................................................................................55
8.3.3.3 Advanced menu ......................................................................................................................56
8.3.3.4 Security menu .........................................................................................................................58
8.3.3.5 Power menu............................................................................................................................59
8.3.3.6 Boot menu...............................................................................................................................60
8.3.3.7 Exit menu ................................................................................................................................62
8.3.4 BIOS setup default settings ....................................................................................................63
8.3.5 BIOS update ...........................................................................................................................64
8.4 Power options .........................................................................................................................65
8.5 Protective functions for data carriers ......................................................................................66
8.5.1 Enhanced Write Filter (EWF)..................................................................................................67
8.5.2 File-Based Write Filter (FBWF)...............................................................................................71
9 Maintenance ......................................................................................................................................... 73
9.1 Backing up and restoring data ................................................................................................73
9.2 Partitioning data carriers.........................................................................................................74
9.3 Restoring the delivery state ....................................................................................................75
9.4 Restoring delivery state using USB stick ................................................................................78
9.5 Updating software ...................................................................................................................80
9.6 Windows Embedded Standard 7 ............................................................................................80
9.7 Sending the device to customer service.................................................................................80
9.8 Removing and inserting the CFast card .................................................................................81

Table of contents
CPU 1515SP PC
8Manual, 12/2014, A5E32701806-AA
10 Technical data ...................................................................................................................................... 82
10.1 Standards and approvals ....................................................................................................... 82
10.2 Electromagnetic compatibility ................................................................................................ 87
10.3 Shipping and storage conditions............................................................................................ 89
10.4 Mechanical and climatic ambient conditions.......................................................................... 89
10.5 Information on insulation, protection class, degree of protection and rated voltage ............. 92
10.6 Use of the ET 200SP in zone 2 potentially explosive atmospheres ...................................... 93
10.7 Technical specifications ......................................................................................................... 94
10.7.1 CPU 1515SP PC (6ES7677-2AA30-0AA0) ........................................................................... 94
10.7.2 CPU 1515SP PC (6ES7677-2AA40-0AA0) ........................................................................... 97
10.7.3 CPU 1515SP PC, CPU 1515SP PC + HMI ......................................................................... 100
10.7.4 S7-1500 Software Controller CPU 1505S ........................................................................... 100
10.8 Dimension drawings............................................................................................................. 101
10.8.1 CPU 1515SP PC.................................................................................................................. 101
A Accessories/spare parts.......................................................................................................................103
B Abbreviations.......................................................................................................................................105
C Troubleshooting ...................................................................................................................................107
Glossary ..............................................................................................................................................108

CPU 1515SP PC
Manual, 12/2014, A5E32701806-AA 9
Documentation guide
1
The documentation for the SIMATIC ET 200SP distributed I/O system is arranged into three
areas.
This arrangement enables you to access the specific content you require.
Basic information
The system manual describes in detail the configuration, installation, wiring and
commissioning of the SIMATIC ET 200SP. distributed I/O system. The STEP 7 online help
supports you in the configuration and programming.
Device information
Product manuals contain a compact description of the module-specific information, such as
properties, terminal diagrams, characteristics and technical specifications.
General information
The function manuals contain detailed descriptions on general topics regarding the SIMATIC
ET 200SP distributed I/O system, e.g. diagnostics, communication, Web server, designing
interference-free controllers.
You can download the documentation free of charge from the Internet
(http://w3.siemens.com/mcms/industrial-automation-systems-simatic/en/manual-
overview/tech-doc-et200/Pages/Default.aspx).
Changes and supplements to the manuals are documented in a Product Information.

Documentation guide
1.1 Documentation on CPU 1515SP PC
CPU 1515SP PC
10 Manual, 12/2014, A5E32701806-AA
Manual Collection ET 200SP
The Manual Collection contains the complete documentation on the SIMATIC ET 200SP
distributed I/O system gathered together in one file.
You can find the Manual Collection on the Internet
(http://support.automation.siemens.com/WW/view/en/84133942).
My Documentation Manager
The My Documentation Manager is used to combine entire manuals or only parts of these to
your own manual.
You can export the manual as PDF file or in a format that can be edited later.
You can find the My Documentation Manager on the Internet
(http://support.automation.siemens.com/WW/view/en/38715968).
Applications & Tools
Applications & Tools supports you with various tools and examples for solving your
automation tasks. Solutions are shown in interplay with multiple components in the system -
separated from the focus in individual products.
You can find Applications & Tools on the Internet
(http://support.automation.siemens.com/WW/view/en/20208582).
CAx Download Manager
The CAx Download Manager is used to access the current product data for your CAx or CAe
systems.
You configure your own download package with a few clicks.
In doing so you can select:
●Product images, 2D dimension drawings, 3D models, internal circuit diagrams, EPLAN
macro files
●Manuals, characteristics, operating manuals, certificates
●Product master data
You can find the CAx Download Manager on the Internet
(http://support.automation.siemens.com/WW/view/en/42455541).
TIA Selection Tool
With the TIA Selection Tool, you can select, configure and order devices for Totally
Integrated Automation (TIA).
This tool is the successor of the SIMATIC Selection Tool and combines the known
configurators for automation technology into one tool.
With the TIA Selection Tool, you can generate a complete order list from your product
selection or product configuration.
You can find the TIA Selection Tool on the Internet
(http://w3.siemens.com/mcms/topics/en/simatic/tia-selection-tool).

Documentation guide
1.1 Documentation on CPU 1515SP PC
CPU 1515SP PC
Manual, 12/2014, A5E32701806-AA 11
1.1
Documentation on CPU 1515SP PC
The following additional documentation is required to use the CPU 1515SP PC:
●Operating manual S7-1500 software controller
(http://support.automation.siemens.com/WW/view/en/10805639/133300)
●System manual WinCC Advanced V13
(http://support.automation.siemens.com/WW/view/en/68075405)
●System manual ET 200SP distributed I/O system
(http://support.automation.siemens.com/WW/view/en/58649293)
●Manual Server module (http://support.automation.siemens.com/WW/view/en/63257531)

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12 Manual, 12/2014, A5E32701806-AA
Safety notes
2
WARNING
Life-endangering voltage when control cabinet is open
If the device is installed in a control cabinet, areas or components can be under life-
endangering voltage when the control cabinet is open.
Contact with these areas or components may lead to death through electric shock.
Switch off the power before opening the control cabinet.
If the device is operated in a machine in accordance with the machinery directive, the
provisions of the guideline 2006/42/EC apply.
Safe operation of a plant
WARNING
Risk of fire
The device is classified for use in the area of Industrial Control Equipment as "Open Type"
according to UL508. If overheating occurs, burning material may leak and cause a fire.
For this reason, observe the following information:
•For approval and operation in accordance with UL508, the device must be installed in a
housing complying with UL508.
•Install the device in a housing complying with the requirements of Sections 4.6 and 4.7.3
of the standards EN 60950-1:2006 and IEC/UL/EN/DIN-EN 60950-1.
If you have questions about the validity of installation in the planned environment, please
contact our service representatives.
NOTICE
Protective measures
To ensure safe operation of a plant, you have to take suitable IT security measures, for
example, network segmentation.
Seal the cover to protect the CFast card with the operating system of the CPU 1515SP PC
from unauthorized access.
For more information on Industrial Security, refer to the Internet
(http://www.siemens.com/industrialsecurity).

Safety notes
CPU 1515SP PC
Manual, 12/2014, A5E32701806-AA 13
Repairs
WARNING
Damage caused by opening the device
Unauthorized opening of and improper repairs to the device may result in substantial
damage to equipment or endanger the user.
Only authorized personnel are permitted to repair the device.
For additional information on repairs, see section Sending the device to customer service
(Page 80).
ESD guidelines
Modules containing electrostatic sensitive devices (ESDs) can be identified by the following
label:
Strictly follow the guidelines mentioned below when handling modules which are sensitive to
ESD:
●Always discharge yourself of static electricity before handling modules which are sensitive
to ESD (for example, by touching a grounded object).
●All devices and tools must be free of static charge.
●Always pull the mains connector and disconnect the battery before installing or removing
modules which are sensitive to ESD.
●Handle modules fitted with ESDs only by their edges.
●Do not touch any connector pins or conductors on modules containing ESDs.
See also
Electromagnetic compatibility (Page 87)

Safety notes
2.1 Notes on use
CPU 1515SP PC
14 Manual, 12/2014, A5E32701806-AA
2.1
Notes on use
WARNING
Hazards at an unprotected machine or plant
According to the results of a risk analysis, hazards can occur at an unprotected machine.
The hazards may lead to personal injury.
According to the risk analysis, the risk of injury to persons can be countered with the
following measures:
•Additional protective equipment at the machine or plant. In this case, the programming,
parameter assignment and wiring of the I/O used, in particular, must be performed in
accordance with the safety criteria (SIL, PL or Cat.) ascertained by means of an
appropriate risk analysis.
•Use of the device for its intended purpose, which can be established by performing a
functional test on the plant. This allows errors in programming, parameter assignment
and wiring to be detected.
•Documentation of the test results which can be entered, if required, into the relevant
safety certificates.
NOTICE
Ambient conditions
Ambient conditions for which the device is not suitable can lead to faults or damage the
device.
Note the following:
•Only operate the device in enclosed areas. If you do not comply with this instruction, the
warranty becomes void.
•Only operate the device in accordance with the ambient conditions given in the technical
specifications.
•Protect the device from dust, moisture and heat.
•Do not expose the device to direct sunlight or other strong sources of light.
•The device must not be used in places with more difficult operating conditions through
corrosive vapors or gases without taking additional protective measures, for example,
supply of clean air.

CPU 1515SP PC
Manual, 12/2014, A5E32701806-AA 15
Product overview
3
3.1
Properties
Article number
6ES7677-2AAxx-0xx0
The complete article number depends on the hardware version and the order option.
View of the module
The figure below shows the CPU 1515SP PC.
Figure 3-1 CPU 1515SP PC with supplied accessories

Product overview
3.1 Properties
CPU 1515SP PC
16 Manual, 12/2014, A5E32701806-AA
Properties
The CPU 1515SP PC is a PC-based automation device in the design of the ET 200SP. It is
used for control and visualization purposes. The supplied IPC DiagBase software provides
basic diagnostics functions and supports you in handling the BIOS.
The CPU 1515SP PC has the following technical properties:
●A removable CFast card with the following pre-installations is used as storage medium:
–Windows Embedded Standard 7 operating system
–S7 1500 software controller: CPU 1505S
–Optionally with HMI: WinCC Runtime Advanced V13 SP1
●Interfaces
–An interface for the exchangeable ET 200SP BusAdapters for connection of
PROFINET IO (2 ports)
–An interface for connecting devices using Industrial Ethernet (Gigabit Ethernet)
–3 interfaces for USB devices
–A DVI-I interface for a monitor
–A sealable slot for the CFast card
–A slot for an SD/MMC card as additional optional drive
●Supply voltage 1L+ 24 V DC (SELV/PELV). The connection plug is included in the scope
of delivery.
●The CPU 1515SP PC is suitable for use in industrial environments:
–Compact design
–Fan-less operation
–High robustness
●The CPU 1515SP PC complies with IP 20 degree of protection and is intended for
installation in a control cabinet.
Hardware variants and ordering options
The following hardware variants are available for the
CPU 1515SP PC
:
●WES7 E 32-bit 2GB RAM, 8 GB CFast card
●WES7 P 64-bit 4GB RAM, 16 GB CFast card, suitable for Multitouch panels
The following order options are available:
●CPU 1515SP PC with preinstalled software controller
●CPU 1515SP PC + HMI (128PT, 512PT, 2040PT) with preinstalled software controller
and WinCC Runtime Advanced V13 SP1

Product overview
3.2 Sample configuration
CPU 1515SP PC
Manual, 12/2014, A5E32701806-AA 17
3.2
Sample configuration
Configuration
The CPU 1515SP PC is mounted on a mounting rail according to EN 60715. A modular
system is formed with ET 200SP modules in the central rack.
The CPU 1515SP PC can be used as PROFINET IO controller. The PROFINET IO devices
are connected via the ports of the X1 PN (LAN) interface using the SIMATIC BusAdapter
BA 2xRJ45.
Devices can be connected via Industrial Ethernet using the integrated interface
X2 PN/IE (LAN).
The connection to PROFIBUS can be made using the DP master module.

Product overview
3.2 Sample configuration
CPU 1515SP PC
18 Manual, 12/2014, A5E32701806-AA
Sample configuration
The figure below shows a sample configuration with the CPU 1515SP PC.
Figure 3-2 Sample configuration with the CPU 1515SP PC
①
CPU 1515SP PC, I/O modules, server module
②
Mounting rail
③
Flat Panel
- Wide Screen Display
④
USB devices: Keyboard, mouse, printer ...
⑤
PROFINET IO device
⑥
Camera
⑦
Industrial Thin Client ITC
⑧
SCALANCE W786
⑨
Field programming device
⑩
PC/Programming device

Product overview
3.3 Components
CPU 1515SP PC
Manual, 12/2014, A5E32701806-AA 19
3.3
Components
Components of the CPU 1515SP PC
The following table provides an overview of the components of the CPU 1515SP PC:
Table 3- 1 Components of the CPU 1515SP PC
Component
Function
Figure
Mounting rail in accordance
with EN 60715
The mounting rail is the rack for the
CPU 1515SP PC.
CPU 1515SP PC CPU with strain relief and white refer-
ence labels
BusAdapter The BusAdapter allows free selection
of the connection technology for
PROFINET IO. The following variants
are available for the CPU 1515SP
PC:
•For standard RJ45 plug
(BA 2×RJ45) ①
•For direct connection of the bus
cable (BA 2×FC) ②
Server module The server module completes the
configuration of the CPU 1515SP PC
with I/O modules.
The server module is included in the
CPU's scope of delivery.

Product overview
3.4 Configuration of the devices
CPU 1515SP PC
20 Manual, 12/2014, A5E32701806-AA
3.4
Configuration of the devices
Front view
Figure 3-3 Front view of CPU 1515SP PC
①Mounting rail release mechanism
②Labeling strips
③Server module
④Cooling fins
⑤Strain relief
⑥Reference labels