Siemens SIMATIC ET 200SP User guide

System Manual
Edition
Motor Starter (3RK1308-0**00-0CP0)
04/2016
siemens.com
ET 200SP
SIMATIC

Motor starter
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Industrial Controls
SIMATIC ET 200SP
Motor starter
System Manual
04/2016
A5E35582704002A/RS
-AA/001
Preface
Documentation guide
1
System overview
2
Application planning
3
Mounting
4
Connecting
5
Configuration
6
Commissioning
7
Maintenance
8
Technical specifications
9
Dimension drawings
10
Accessories/spare parts
11
ESD guidelines
A

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
3ZX1012-0RK13-7AC1
Ⓟ
04/2016 Subject to change
Copyright © Siemens AG 2016.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance
are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

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System Manual, 04/2016, A5E35582704002A/RS-AA/001 5
Preface
Purpose of the documentation
The present manual supplements the System Manual ET 200SP distributed I/O system
(http://support.automation.siemens.com/WW/view/en/58649293).
Functions affecting the system in general are described in this System Manual.
The information provided in this manual, the system manual and the function manuals
enables you to commission the ET 200SP distributed I/O system.
Basic knowledge required
A general knowledge of the following areas is needed in order to understand this manual:
●Industrial controls
●Digital circuit logic
●Automation technology
●Safety technology
Definition
In this manual, "SIMATIC ET 200SP motor starter" is used as a synonym for all variants of
the SIMATIC ET 200SP motor starter.
Safety instructions
WARNING
Hazardous Voltage
Can Cause Death, Serious Injury, or Property Damage.
Proper use of hardware products
This equipment is only allowed to be used for the applications described in the catalog and
in the technical description, and only in conjunction with non-Siemens equipment and
components recommended by Siemens.
Correct transport, storage, installation and assembly, as well as careful operation and
maintenance, are required to ensure that the product operates safely and without faults.
EU note: Start-up/commissioning is absolutely prohibited until it has been ensured that the
machine in which the component described here is to be installed fulfills the
regulations/specifications of Machinery Directive 2006/42/EC.

Preface
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6System Manual, 04/2016, A5E35582704002A/RS-AA/001
WARNING
Hazardous Voltage.
Can Cause Death, Serious Injury, or Property Damage.
Please take note of our latest information
Systems with safety-related characteristics are subject to special operational safety
requirements on the part of the operator. The supplier is also obliged to comply with special
product monitoring measures. For this reason, we publish a special newsletter containing
information on product developments and features that are (or could be) relevant to
operation of safety-related systems. By subscribing to the appropriate newsletter, you will
ensure that you are always up-to-date and able to make changes to your system, when
necessary:
Siemens newsletter (http://www.industry.siemens.com/newsletter)
Sign on to the following newsletter under "Products & Solutions":
•Control Components and System Engineering News
•Safety Integrated Newsletter
Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, solutions, machines, equipment and/or networks. They are
important components in a holistic industrial security concept. With this in mind, Siemens’
products and solutions undergo continuous development. Siemens recommends strongly
that you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable
preventive action (e.g. cell protection concept) and integrate each component into a holistic,
state-of-the-art industrial security concept. Third-party products that may be in use should
also be considered. You can find more information about industrial security on the Internet
(http://www.siemens.com/industrialsecurity).
To stay informed about product updates as they occur, sign up for a product-specific
newsletter. You can find more information on the Internet
(http://support.automation.siemens.com).

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Table of contents
Preface ................................................................................................................................................... 5
1 Documentation guide .............................................................................................................................. 9
2 System overview................................................................................................................................... 13
2.1 What is the SIMATIC ET 200SP distributed I/O system?.......................................................13
2.2 Components............................................................................................................................16
2.3 DataMatrix code......................................................................................................................19
2.4 3DI/LC module ........................................................................................................................20
3 Application planning.............................................................................................................................. 25
3.1 Installation conditions..............................................................................................................25
3.2 Selecting the motor starter......................................................................................................26
3.3 Designing interference-free motor starters .............................................................................27
3.4 Selecting accessories .............................................................................................................28
3.5 Selecting the BaseUnit............................................................................................................31
4 Mounting............................................................................................................................................... 35
4.1 Assembling/disassembling the motor starter..........................................................................35
4.2 Mounting the fan .....................................................................................................................40
4.3 Mounting the cover for the 500 V AC infeed bus....................................................................41
4.4 Mounting the mechanical bracket for the BaseUnit ................................................................42
5 Connecting ........................................................................................................................................... 45
5.1 Wiring rules .............................................................................................................................45
5.2 Wiring BaseUnits ....................................................................................................................46
5.3 Protection against short circuit................................................................................................48
5.4 500 V AC infeed bus...............................................................................................................48
6 Configuration ........................................................................................................................................ 49
6.1 Configuration control...............................................................................................................49
7 Commissioning ..................................................................................................................................... 51
8 Maintenance ......................................................................................................................................... 53
8.1 Introduction .............................................................................................................................53
8.2 Maintenance and repair ..........................................................................................................53
8.3 Warranty .................................................................................................................................53

Table of contents
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9 Technical specifications ........................................................................................................................ 55
9.1 Electromagnetic compatibility ................................................................................................ 55
9.2 Declaration of conformity ....................................................................................................... 56
10 Dimension drawings.............................................................................................................................. 57
10.1 3DI/LC module ....................................................................................................................... 58
10.2 Fan ......................................................................................................................................... 58
10.3 Labeling strip.......................................................................................................................... 59
10.4 Reference identification labels ............................................................................................... 60
11 Accessories/spare parts........................................................................................................................ 61
A ESD guidelines ..................................................................................................................................... 63
Glossary ............................................................................................................................................... 65

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System Manual, 04/2016, A5E35582704002A/RS-AA/001 9
Documentation guide
1
The documentation for the SIMATIC ET 200SP distributed I/O system is arranged into three
areas.
This arrangement enables you to access the specific content you require.
Basic information
The system manual describes in detail the configuration, installation, wiring and
commissioning of the SIMATIC ET 200SP. distributed I/O system. The STEP 7 online help
supports you in the configuration and programming.
Device information
Product manuals contain a compact description of the module-specific information, such as
properties, terminal diagrams, characteristics and technical specifications.
General information
The function manuals contain detailed descriptions on general topics regarding the SIMATIC
ET 200SP distributed I/O system, e.g. diagnostics, communication, Web server, designing
interference-free controllers.
You can download the documentation free of charge from the Internet
(http://w3.siemens.com/mcms/industrial-automation-systems-simatic/en/manual-
overview/tech-doc-et200/Pages/Default.aspx).
Changes and supplements to the manuals are documented in a Product Information.
You can download the product information free of charge from the Internet
(https://support.industry.siemens.com/cs/us/en/view/73021864).

Documentation guide
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10 System Manual, 04/2016, A5E35582704002A/RS-AA/001
Manual Collection ET 200SP
The Manual Collection contains the complete documentation on the SIMATIC ET 200SP
distributed I/O system gathered together in one file.
You can find the Manual Collection on the Internet
(http://support.automation.siemens.com/WW/view/en/84133942).
"mySupport"
With "mySupport", your personal workspace, you make the most of your Industry Online
Support.
In "mySupport" you can store filters, favorites and tags, request CAx data and put together
your personal library in the Documentation area. Furthermore, your data is automatically
filled into support requests and you always have an overview of your current requests.
You need to register once to use the full functionality of "mySupport".
You can find "mySupport" in the Internet (https://support.industry.siemens.com/My/ww/en).
"mySupport" - Documentation
In the Documentation area of "mySupport", you have the possibility to combine complete
manuals or parts of them to make your own manual.
You can export the manual in PDF format or in an editable format.
You can find "mySupport" - Documentation in the Internet
(http://support.industry.siemens.com/My/ww/en/documentation).
"mySupport" - CAx Data
In the CAx Data area of "mySupport", you can have access the latest product data for your
CAx or CAe system.
You configure your own download package with a few clicks.
In doing so you can select:
●Product images, 2D dimension drawings, 3D models, internal circuit diagrams, EPLAN
macro files
●Manuals, characteristics, operating manuals, certificates
●Product master data
You can find "mySupport" - CAx Data in the Internet
(http://support.industry.siemens.com/my/ww/en/CAxOnline).

Documentation guide
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System Manual, 04/2016, A5E35582704002A/RS-AA/001 11
Application examples
The application examples support you with various tools and examples for solving your
automation tasks. Solutions are shown in interplay with multiple components in the system -
separated from the focus in individual products.
You can find the application examples on the Internet
(https://support.industry.siemens.com/sc/ww/en/sc/2054).
TIA Selection Tool
With the TIA Selection Tool, you can select, configure and order devices for Totally
Integrated Automation (TIA).
This tool is the successor of the SIMATIC Selection Tool and combines the known
configurators for automation technology into one tool.
With the TIA Selection Tool, you can generate a complete order list from your product
selection or product configuration.
You can find the TIA Selection Tool on the Internet
(http://w3.siemens.com/mcms/topics/en/simatic/tia-selection-tool).

Documentation guide
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System Manual, 04/2016, A5E35582704002A/RS-AA/001 13
System overview
2
2.1
What is the SIMATIC ET 200SP distributed I/O system?
SIMATIC ET 200SP
SIMATIC ET 200SP is a scalable and highly flexible distributed I/O system for connecting
process signals to a higher-level controller via a fieldbus.
Customer benefits of the system
Image 2-1 SIMATIC ET 200SP distributed I/O system - Customer benefits

System overview
2.1 What is the SIMATIC ET 200SP distributed I/O system?
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14 System Manual, 04/2016, A5E35582704002A/RS-AA/001
Area of application
Thanks to multi-functionality, the SIMATIC ET 200SP distributed I/O system is suitable for
different applications. Its scalable design allows you to tailor your configuration to local
requirements. Different CPUs/interface modules are available to you for connecting to
PROFINET IO or PROFIBUS DP.
SIMATIC ET 200SP with CPU enables intelligent pre-preprocessing for off-loading the
higher-level controller. The CPU can also be used as standalone device.
A wide range of I/O modules rounds off the product range.
SIMATIC ET 200SP is designed in degree of protection IP20 and is intended for installation
in a control cabinet.
Configuration
The SIMATIC ET 200SP distributed I/O system is installed on a mounting rail. The system
comprises the following components:
●CPU/interface module
●Up to 64 I/O modules which can be plugged into BaseUnits in any combination
●One server module that terminates the ET 200SP installation

System overview
2.1 What is the SIMATIC ET 200SP distributed I/O system?
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System Manual, 04/2016, A5E35582704002A/RS-AA/001 15
Configuration example
①
CPU/interface module
②
Light-colored BaseUnit BU..D with infeed of supply voltage
③
Dark-colored BaseUnits BU..B for extending the potential group
④
BaseUnit for motor starter
⑤
Server module (included in the scope of delivery of the CPU/interface module)
⑥
ET 200SP motor starter
⑦
I/O module
⑧
Bus adapter
⑨
Mounting rail
⑩
Reference identification label
Image 2-2 Configuration example of the ET 200SP

System overview
2.2 Components
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2.2
Components
Basic components of the SIMATIC ET 200SP motor starters
Table 2- 1 Basic components of SIMATIC ET 200SP motor starters
Basic component
Function
Figure
7 mm/15 mm mounting rail
according to EN 60715
The mounting rail is the module carrier of the
ET 200SP system. You install the ET 200SP
system on the mounting rail.
Motor starter The motor starter is a switching and protection
device for 1-phase and 3-phase loads.
The motor starter is available as a direct-on-line
and reversing starter.

System overview
2.2 Components
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System Manual, 04/2016, A5E35582704002A/RS-AA/001 17
Basic component
Function
Figure
BaseUnit The BaseUnits ensure the electrical and mechan-
ical connection between the SIMATIC ET 200SP
motor starters and the ET 200SP station. Place
the motor starter modules onto the BaseUnits.
Suitable BaseUnits are available for each of the
different requirements. For the 24 V DC potential
group and for the 500 V AC infeed system, differ-
ent groups can be established independently of
each other.
BU cover Insert the BU cover on the BaseUnits:
•Whose slots are not occupied by I/O modules
•Whose slots have been reserved for future
expansion (as empty slots).
For the motor starter BaseUnits, the BU cover in
the version with a width of 30 mm is suitable.

System overview
2.2 Components
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Accessories of the SIMATIC ET 200SP motor starters
Table 2- 2 SIMATIC ET 200SP motor starter accessories
Accessories
Function
Figure
3DI/LC module The optional 3DI/LC module has three digital
inputs and one LC input. For reasons of oper-
ational safety, input LC is permanently set to
manual local mode (Local Control). By param-
eterizing the inputs DI1 - DI3 with motor
CLOCKWISE or motor COUNTER-
CLOCKWISE, you can control the motor in
manual local mode.
The functions of the 3DI/LC module are not
relevant to functional safety.
Mechanical bracket for
BaseUnit
Use the mechanical bracket for additional
fixing of the motor starter. You can use the
mechanical bracket on 7 mm and 15 mm
mounting rails.
Infeed bus cover For finger-safe termination of the infeed bus,
use the cover.
Fan You can use the motor starter at higher ambi-
ent temperatures if a fan is installed.
Reference
You will find further information on the accessories of the ET 200SP distributed I/O system in
the System Manual ET 200SP distributed I/O system
(http://support.automation.siemens.com/WW/view/en/58649293).
See also
Accessories/spare parts (Page 61)

System overview
2.3 DataMatrix code
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System Manual, 04/2016, A5E35582704002A/RS-AA/001 19
2.3
DataMatrix code
A DataMatrix code is lasered under the labeling strip and on the nameplate of all devices of
this series.
DataMatrix codes are standardized in ISO/IEC 16022. The DataMatrix codes on Siemens
devices use ECC200 coding.
The following device information is encoded in the DataMatrix codes as a bit stream:
●Article number
●Serial number
This information is stored in the following format in the DataMatrix code:
1P
Article number
+
S
Serial number
Data identifier Net content Separator Data identifier Net content
Note
The information content is displayed without spaces.
This machine-readable information simplifies and accelerates handling of the respective
devices.
As well as fast access to the serial numbers of the respective devices for unique
identification, the DataMatrix codes simplify communication with Siemens Technical Support.
SIEMENS Industry Support App
DataMatrix codes primarily enable extremely fast and convenient access to all device-
specific information relating to an article number in Siemens Industry Online Support
(https://support.industry.siemens.com), such as operating instructions, manuals, data sheets,
FAQs, etc.
We provide the SIEMENS Industry Support app free of charge for this purpose and it can be
used on most commercially available smart phones and tablets.
The SIEMENS Industry Support app is available for iOS and Android-based devices and can
be accessed via the following links:
Link for Android
Link for iOS
Link for Windows phone

System overview
2.4 3DI/LC module
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2.4
3DI/LC module
Introduction
The optional 3DI/LC module with three inputs and one further LC input can be connected to
the SIMATIC ET 200SP motor starter. The status of the inputs of the 3DI/LC module can be
seen via the process image input (PII) of the SIMATIC ET 200SP motor starter.
The input actions can be parameterized. For reasons of operational safety, input LC is
permanently set to manual local mode. For example, by parameterizing the inputs DI1 - DI3
with motor CLOCKWISE or motor COUNTER-CLOCKWISE, you can control the motor in
manual local mode.
The figure below shows the 3DI/LC module.