Siemens SINUMERIK 808D User manual

SINUMERIK
SINUMERIK 808D ADVANCED
Diagnostics Manual
Diagnostics Manual
06/2015
6FC5398-6DP10-0BA2
Preface
Fundamental safety
instructions 1
Introduction 2
Operating in the system data
management operating area 3
Operating in the alarm
operating area 4
SINUMERIK 808D
ADVANCED alarms 5
System responses 6
SINAMICS V70 faults and
alarms 7
Data backup 8
Updating software 9
Appendix A A

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: 6FC5398-6DP10-0BA2
Ⓟ 06/2015 Subject to change
Copyright © Siemens AG 2015.
All rights reserved

Preface
Applicable products
This manual is applicable to the following control systems:
Control system Software version
SINUMERIK 808D ADVANCED T (Turning) V4.7
SINUMERIK 808D ADVANCED M (Milling) V4.7
Documentation components and target groups
Document Recommended target group
Programming and Operating Manual (Turning) Programmers and operators of turning machines
Programming and Operating Manual (Milling) Programmers and operators of milling machines
Diagnostics Manual Mechanical and electrical designers, commissioning engi‐
neers, machine operators, and service and maintenance per‐
sonnel
My Documentation Manager (MDM)
Under the following link you will find information to individually compile your documentation
based on the Siemens content:
www.siemens.com/mdm
Standard scope
This manual only describes the functionality of the standard version. Extensions or changes
made by the machine tool manufacturer are documented by the machine tool manufacturer.
Technical support
Country Hotline 1) Further service contact information:
● Global Web site:
https://support.industry.siemens.com/sc/us/en/sc/list-of-countries/oid2044
●Chinese Web site:
http://www.siemens.com.cn/808D
Germany [phone]
China [phone]
1) You can find more hotline information at the global Web site given above.
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EC Declaration of Conformity
The EC Declaration of Conformity for the EMC Directive can be found on the Internet at:
http://www.siemens.com/automation/service&support.
Here, enter the number 67385845 as the search term or contact your local Siemens office.
Preface
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Table of contents
Preface.........................................................................................................................................................3
1Fundamental safety instructions...................................................................................................................7
1.1 General safety instructions.......................................................................................................7
1.2 Industrial security.....................................................................................................................7
2Introduction...................................................................................................................................................9
2.1 Structure of the Diagnostics Manual........................................................................................9
2.2 Alarm number ranges.............................................................................................................10
2.3 Notes on the PLC interface signal address representation....................................................11
3 Operating in the system data management operating area.......................................................................13
3.1 Operating area overview........................................................................................................13
3.2 Setting startup function..........................................................................................................14
3.3 Setting both system machine data and setting data..............................................................16
3.4 PLC diagnostics (OEM or Siemens access level)..................................................................21
3.4.1 Screen layout.........................................................................................................................23
3.4.2 Operating options...................................................................................................................23
3.4.3 Displaying information on the program blocks.......................................................................26
3.4.4 Displaying cross-references...................................................................................................27
3.5 Setting the HMI display..........................................................................................................28
3.5.1 Setting the date and time.......................................................................................................28
3.5.2 Adjusting the screen brightness.............................................................................................29
3.6 Managing the system data.....................................................................................................30
3.7 Creating commissioning archives..........................................................................................32
3.8 Viewing the service info.........................................................................................................33
3.8.1 Action log...............................................................................................................................34
3.8.2 Service MSG..........................................................................................................................35
3.8.3 Servo trace.............................................................................................................................37
3.8.4 Version/HMI details................................................................................................................39
3.9 Configuring the Ethernet connection......................................................................................41
3.10 Defining the maintenance planner.........................................................................................43
4 Operating in the alarm operating area........................................................................................................45
5 SINUMERIK 808D ADVANCED alarms.....................................................................................................47
5.1 System error alarms...............................................................................................................47
5.2 NCK alarms............................................................................................................................47
5.3 Cycle alarms........................................................................................................................363
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5.4 Drive alarms.........................................................................................................................509
5.5 PLC alarms..........................................................................................................................521
5.6 PLC user alarms..................................................................................................................527
6 System responses....................................................................................................................................529
6.1 System reactions to SINUMERIK alarms.............................................................................529
6.2 Cancel criteria for alarms.....................................................................................................532
7 SINAMICS V70 faults and alarms............................................................................................................535
7.1 Overview..............................................................................................................................535
7.2 Common faults and alarms..................................................................................................537
8 Data backup.............................................................................................................................................551
8.1 Internal data backup.............................................................................................................551
8.2 External data backup...........................................................................................................552
8.2.1 External data backup in a data archive................................................................................553
8.2.2 External data backup of system data...................................................................................555
8.2.3 External data backup through the Ethernet interface...........................................................557
9 Updating software.....................................................................................................................................561
A Appendix A...............................................................................................................................................563
Table of contents
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Fundamental safety instructions 1
1.1 General safety instructions
WARNING
Risk of death if the safety instructions and remaining risks are not carefully observed
If the safety instructions and residual risks are not observed in the associated hardware
documentation, accidents involving severe injuries or death can occur.
●Observe the safety instructions given in the hardware documentation.
●Consider the residual risks for the risk evaluation.
WARNING
Danger to life or malfunctions of the machine as a result of incorrect or changed
parameterization
As a result of incorrect or changed parameterization, machines can malfunction, which in turn
can lead to injuries or death.
● Protect the parameterization (parameter assignments) against unauthorized access.
● Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY
STOP or EMERGENCY OFF).
1.2 Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, solutions, machines, equipment and/or networks. They are
important components in a holistic industrial security concept. With this in mind, Siemens’
products and solutions undergo continuous development. Siemens recommends strongly that
you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable
preventive action (e.g. cell protection concept) and integrate each component into a holistic,
state-of-the-art industrial security concept. Third-party products that may be in use should also
be considered. For more information about industrial security, visit this address (http://
www.siemens.com/industrialsecurity).
To stay informed about product updates as they occur, sign up for a product-specific
newsletter. For more information, visit this address (http://support.automation.siemens.com).
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WARNING
Danger as a result of unsafe operating states resulting from software manipulation
Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe
operating states to develop in your installation which can result in death, severe injuries and/
or material damage.
● Keep the software up to date.
You will find relevant information and newsletters at this address (http://
support.automation.siemens.com).
● Incorporate the automation and drive components into a holistic, state-of-the-art industrial
security concept for the installation or machine.
You will find further information at this address (http://www.siemens.com/
industrialsecurity).
● Make sure that you include all installed products into the holistic industrial security concept.
Fundamental safety instructions
1.2 Industrial security
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Introduction 2
2.1 Structure of the Diagnostics Manual
Alarms
The descriptions for the alarms can be found in the chapters:
●NCK alarms (Page 47)
● Cycle alarms (Page 363)
● Drive alarms (Page 509)
● PLC alarms (Page 521)
● PLC user alarms (Page 527)
● SINAMICS V70 faults and alarms (Page 535)
In each chapter, the alarm descriptions are sorted according to ascending alarm number. There
are gaps in the sequence.
Structure of the NCK/cycle/drive/PLC alarm descriptions
The descriptions of the alarms have the following layout:
$ODUP1R!([SODQDWLRQ5HDFWLRQ5HPHG\3URJUDPFRQWLQXDWLRQ$ODUPWH[W!
Each alarm is uniquely identified using the <Alarm number> and the <Alarm text>.
The description of the alarms is classified according to the following categories:
● Explanation
●Reaction
See Chapter: System reactions to SINUMERIK alarms (Page 529)
● Remedy
● Program continuation
See Chapter: System reactions to SINUMERIK alarms (Page 529)
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Action list
The actions described in the NCK alarm texts ("Action %...") are explained in the following
Chapter:
See Chapter: Cancel criteria for alarms (Page 532)
Specification "%"
The specification "%" represents variables for an online parameter that is replaced on the
control with a corresponding value. Since the SINUMERIK 808D ADVANCED is a single-
channel control system, "Channel 1" is always output.
Safety
DANGER
Please check the situation in the plant on the basis of the description of the active alarm(s).
Eliminate the causes for the occurrence of the alarms and acknowledge in the manner
indicated. Failure to observe this warning will place your machine, workpiece, stored settings
and possibly even your own safety at risk.
2.2 Alarm number ranges
The following tables show an overview of all of the reserved number ranges for alarms/
messages.
Note
In the alarm lists of this manual, only those number ranges are represented, which are valid
for the specified product.
NCK alarms/messages
002 000 - 009 999 General alarms
010 000 - 019 999 Channel alarms
020 000 - 029 999 Axis/spindle alarms
030 000 - 099 999 Functional alarms
NCK alarms (Page 47)
Cycle alarms/messages
060 000 - 069 999 General cycle alarms
Cycle alarms (Page 363)
Introduction
2.2 Alarm number ranges
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Drive alarms/messages
300 000 - 399 999 General drive alarms
Drive alarms (Page 509)
PLC alarms/messages
400 000 - 499 999 General PLC alarms
PLC alarms (Page 521)
2.3 Notes on the PLC interface signal address representation
Currently, PLC interface signal addresses are represented by the V structure on the HMI while
the manual shows them by the DB structure.
See the following table for the relationship between the two representations.
V Structure DB Structure
Access Example Example Access
Bit V38000002.1 DB3800.DBX2.1 Bit
Byte VB38000002 DB3800.DBB2 Byte
Word VW38000002 DB3800.DBW2 Word
Double Word VD38000004 DB3800.DBD4 Double word
Introduction
2.3 Notes on the PLC interface signal address representation
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Introduction
2.3 Notes on the PLC interface signal address representation
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Operating in the system data management operating
area 3
3.1 Operating area overview
Softkey functions
+
Pressing this key combination allows you to open the following window. This operating area includes
functions required for parameterizing and analyzing the NCK, the PLC, and the drive. The start screen
displays the machine configuration data and softkeys available. Depending on the functions selected, the
horizontal and the vertical softkey bars vary. The screenshot below uses the turning variant as an example.
①Sets the NC, PLC and HMI start up modes
②Sets the system machine data
③Configures the connected drives and motors
④Provides PLC commissioning and diagnostics
⑤Sets the system date and time and adjusts the brightness of the screen
⑥Backs up and restores system data
⑦Creates and restores startup archives, data archive
⑧Performs the axis optimization
⑨Enters the corresponding password (manufacturer password, and end user password)
for different access levels
⑩Changes the password as per the corresponding access levels
⑪Deletes the current password
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⑫Selects the user interface language. Note that the HMI is automatically restarted when a
new language is selected.
⑬Switches to the ISO programming mode
⑭Saves the contents of the volatile memory into a non-volatile memory area
Note: Softkeys ③, ⑧, and ⑬ are visible only with the manufacturer password.
An extended horizontal softkey bar can be accessed via this key on the PPU. Two extended
horizontal softkeys are provided:
Views the service information
Defines the maintenance planner
3.2 Setting startup function
Functionality
This softkey allows you to choose the NC, PLC, and drive startup modes. You can set up the
startup modes by pressing the respective softkeys.
Selecting an NC startup mode
Proceed through the following steps to select an NC startup mode:
+
1. Select the desired operating area.
2. Press this softkey.
3. Press this softkey to open the window for selecting the NC startup
mode.
4. Select a desired mode with the cursor keys. Three NC startup modes
are available:
5. Press this softkey to confirm your selection. The system then restarts
in the mode selected.
Operating in the system data management operating area
3.2 Setting startup function
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Note
You must stop the machine before selecting an NC startup mode.
Selecting a PLC startup mode
Proceed through the following steps to select a PLC startup mode:
+
1. Select the desired operating area.
2. Press this softkey.
3. Press this softkey to open the window for selecting the PLC startup
mode.
4. Select a desired mode with the cursor keys. Two PLC startup modes
are available:
5. Use this key to select/deselect the PLC debugging.
6. Press this softkey to confirm your selection. The system then restarts
in the mode selected.
Selecting a drive startup mode
Proceed through the following steps to select an drive startup mode:
+
1. Select the desired operating area.
2. Press this softkey.
3. Press this softkey to open the window for selecting the drive startup
mode.
4. Select a desired mode with the cursor keys. Two drive startup modes
are available:
Operating in the system data management operating area
3.2 Setting startup function
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5. Press this softkey to confirm your selection, and then the drive list
window opens displaying all the connected drives.
6. Use the cursor keys to select all connected drives or one specific drive.
7. Press this softkey to confirm your selection. The selected drive(s) will
restart in the mode selected.
3.3 Setting both system machine data and setting data
Machine data structure
Any changes in the machine data have a substantial influence on the machine. The following
describes the machine data structure in detail:
No. Meaning
1 MD number
2 Name
3 Value
4 Unit
5 Effective
im: immediately
cf: with confirmation
re: after reset
po: after power on
CAUTION
Machine damage
Incorrect parameterization may result in destruction of the machine.
Operating in the system data management operating area
3.3 Setting both system machine data and setting data
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Setting basic machine data
The control system provides easy-to-use data lists for beginner users. You can use the basic
data list for quick access of common data.
Setting basic NC data
In the basic NC data list, the general, axis, and channel MD are integrated in one screen.
Proceed through the following steps to set the basic NC data:
+
1. Select the desired operating area.
2. Press this softkey, and the window of basic NC data opens by default.
3. Locate the machine data which you desire to set.
You can also search for an MD using the following softkeys:
Searches for the desired number or the name (or a part of the name)
of the machine data
Continues searching for the next match
4. Enter the desired value in the blank and press this key to confirm.
5. Press this softkey to activate the modified value(s) after you finish
setting the machine data.
Further softkey operations are available for setting the basic NC data:
Switches to the next axis
Switches to the previous axis
Resets the value of the selected MD to default
Undoes the modified values and recalls the lastly used values
Setting basic drive data
Several common drive parameters are provided in the basic drive data list. Proceed through
the following steps to set the basic drive data:
+
1. Select the desired operating area.
2. Enter the window of basic drive data through the following softkey
operations:
Operating in the system data management operating area
3.3 Setting both system machine data and setting data
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→
3. Locate the parameter which you desire to set.
You can also search for a parameter using the following softkeys:
Searches for the desired number or the name (or a part of the name)
of the parameter
Continues searching for the next match
4. Enter the desired value in the blank and press this key to confirm.
5. Press this softkey to save the modified value(s) after you finish the
parameter setting.
Further softkey operations are available for setting the basic drive
data:
Switches to the next drive
Switches to the previous drive
Resets the value of the selected parameter to default
Undoes the modified values and recalls the lastly used values
Setting both machine data and setting data in expert list
Five groups of machine data and three groups of setting data are included in the expert list.
Setting the machine data
+
1. Select the desired operating area.
2. Open the expert data list through the following softkey operations:
→
The following five groups of machine data are available:
General machine data
Channel-specific machine data
Operating in the system data management operating area
3.3 Setting both system machine data and setting data
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Axis-specific machine data
Drive machine data
Display machine data. This softkey is available on the extended hori‐
zontal softkey bar which can be accessed via the following key:
3. Locate the machine data which you desire to set.
You can also search for an MD using the following softkeys:
Searches for the desired number or the name (or a part of the name)
of the machine data
Continues searching for the next match
4. Enter the desired value in the blank and press this key to confirm.
5. Press this softkey to activate the modified value(s) after you finish set‐
ting the machine data.
Further softkey operations are available for setting the machine data:
Resets the value of the selected MD to default
Undoes the modified values and recalls the lastly used values
Provides various display filters for the active machine data group
For the axis-specific machine data, two additional softkeys are also
provided:
Switches among available axes/spindle
Operating in the system data management operating area
3.3 Setting both system machine data and setting data
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While for the drive machine data, the following two softkeys are addi‐
tionally provided:
Switches among available drives
Setting the setting data
+
1. Select the desired operating area.
2. Open the expert data list through the following softkey operations:
→
3. Press this key to view the extended softkeys. The following three groups
of setting data are available:
General setting data
Channel-specific setting data
Axis-specific setting data
4. Locate the setting data which you desire to set.
You can also search for an SD using the following softkeys:
Searches for the desired number or the name (or a part of the name)
of the setting data
Continues searching for the next match
5. Enter the desired value in the blank and press this key to confirm.
6. Press this softkey to activate the modified value(s) after you finish set‐
ting the data. Further softkey operations are available for the data set‐
ting:
Resets the value of the selected setting data to default
Undoes the modified values and recalls the lastly used values
Operating in the system data management operating area
3.3 Setting both system machine data and setting data
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