Siemens Sinumerik 840d sl Parts list manual

Preface

Digital and Analog NCK I/Os

(A4)

Several Operator Panels on

Several NCUs, Distributed

Systems (B3)

Operation via PG/PC (B4)

Manual and Handwheel

Travel (H1)

Compensations (K3)

Mode Groups, Channels,

Axis Replacement (K5)

Kinematic Transformation

(M1)

Measurement (M5)

Software Cams, Position

Switching Signals (N3)

Punching and Nibbling (N4)

Positioning Axes (P2)

Oscillation (P5)

Rotary Axes (R2)

Synchronous Spindles (S3)

Memory Configuration (S7)

Indexing Axes (T1)

Tool Change (W3)

Grinding-Specific Tool Offset

and Tool Monitoring (W4)

NC/PLC Interface Signals

(Z2)

Appendix

SINUMERIK

SINUMERIK 840D sl

Extended Functions

Function Manual

03/2009

6FC5397-1BP10-4BA0

Valid for

SINUMERIK 840D sl/840DE sl controller

Software Version

NCU system software for 840D sl/840DE sl 2.6

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION

without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE

indicates that an unintended result or situation can occur if the corresponding information is not taken into

account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The device/system may only be set up and used in conjunction with this documentation. Commissioning and

operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes

in this documentation qualified persons are defined as persons who are authorized to commission, ground and

label devices, systems and circuits in accordance with established safety practices and standards.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be adhered to. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this

publication may be trademarks whose use by third parties for their own purposes could violate the rights of the

owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Siemens AG

Industry Sector

Postfach 48 48

90026 NÜRNBERG

GERMANY

Order number: 6FC5397-1BP10-4BA0

Ⓟ 04/2009

Technical data subject to change

Extended Functions

Function Manual, 03/2009, 6FC5397-1BP10-4BA0 3

Preface

SINUMERIK® Documentation

The SINUMERIK documentation is organized in three parts:

● General documentation

● User documentation

● Manufacturer/service documentation

Information on the following topics is available at

http://www.siemens.com/motioncontrol/docu:

● Ordering documentation

Here you can find an up-to-date overview of publications.

● Downloading documentation

Links to more information for downloading files from Service & Support.

● Researching documentation online

Information on DOConCD and direct access to the publications in DOConWEB.

● Compiling individual documentation on the basis of Siemens contents with the My

Documentation Manager (MDM), refer to http://www.siemens.com/mdm.

My Documentation Manager provides you with a range of features for generating your

own machine documentation.

● Training and FAQs

Information on our range of training courses and FAQs (frequently asked questions) is

available via the page navigation.

Target group

This publication is intended for:

● Project engineers

● Technologists (from machine manufacturers)

● System startup engineers (Systems/Machines)

● Programmers

Benefits

The Function Manual describes the functions so that the target group knows them and can

select them. It provides the target group with the information required to implement the

functions.

Preface

Extended Functions

4 Function Manual, 03/2009, 6FC5397-1BP10-4BA0

Standard version

This documentation only describes the functionality of the standard version. Extensions or

changes made by the machine tool manufacturer are documented by the machine tool

manufacturer.

Other functions not described in this documentation might be executable in the control.

This does not, however, represent an obligation to supply such functions with a new control

or when servicing.

Further, for the sake of simplicity, this documentation does not contain all detailed

information about all types of the product and cannot cover every conceivable case of

installation, operation or maintenance.

Installation

Structure of this Function Manual:

● Inner title (page 3) with the title of the Function Manual, the SINUMERIK controls as well

as the software and the version for which this version of the Function Manual is

applicable and the overview of the individual functional descriptions.

● Description of the functions in alphabetical order (e.g. A2, A3, B1 etc.)

● Appendix with:

– List of abbreviations

– Fax template for feedback for documentation

– Overview

● Index of terms

Note

For detailed descriptions of data and alarm see:

•Machine and setting data:

Detailed description of machine data (only electronically on DOConCD or

DOConWEB)

•NC/PLC interface signals:

Function Manual Basic Functions; NC/PLC Interface Signals (Z1)

Function Manual Basic Functions; NC/PLC Interface Signals (Z2)

Function Manual Special Functions; NC/PLC Interface Signals (Z3)

•Alarms:

Diagnostics Manual

Preface

Extended Functions

Function Manual, 03/2009, 6FC5397-1BP10-4BA0 5

Notation of system data

The following notation is applicable for system data in this documentation:

Signal/Data Notation Example

NC/PLC interface

signals

... NC/PLC interface signal:

Signal data (signal name)

When the new gear step is engaged, the following NC/PLC

interface signals are set by the PLC program:

DB31, ... DBX16.0-2 (actual gear stage A to C)

DB31, ... DBX16.3 (gear is changed)

Machine data ... machine data:

<Type><Number> <Complete

Designator> (<Meaning>)

Master spindle is the spindle stored in the machine data:

MD20090 $MC_SPIND_DEF_MASTER_SPIND (Position of

deletion of the master spindle in the channel).

Setting Data ... Setting data:

<Type><Number> <Complete

Designator> (<Meaning>)

The logical master spindle is contained in the setting data:

SD42800 $SC_SPIND_ASSIGN_TAB[0] (Spindle number

converter)

Data types

The following elementary data types are used in the control system:

Type Meaning Value range

INT Signed integers -2147483648 to +2147483647

REAL Figures with decimal point acc. to IEEE ±(2.2*10-308 to 1.8*10+308)

BOOL Truth values TRUE (1) and FALSE (0) 1, 0

CHAR ASCII characters Corresponding to code 0 to 255

STRING Character string, number of characters in [...] Maximum of 200 characters (no special

characters)

AXIS Axis names only All axis identifiers in the channel

FRAME Geometrical parameters for moving, rotating, scaling, and

mirroring

Arrays can only be formed from similar elementary data types. Up to 3-dimensional arrays are possible.

Quantity structure

Explanations concerning the NC/PLC interface are based on the absolute maximum number

of sequential components:

● Mode groups (DB11)

● Channels (DB21, etc.)

● Axes/spindles (DB31, etc.)

Preface

Extended Functions

6 Function Manual, 03/2009, 6FC5397-1BP10-4BA0

Technical Support

If you have any questions, please contact our hotline:

Europe/Africa

Phone +49 180 5050 - 222

Fax +49 180 5050 - 223

€0.14/min. from German landlines, cell phone prices may differ

Internet http://www.siemens.de/automation/support-request

Americas

Phone +1 423 262 2522

Fax +1 423 262 2200

E-mail mailto:[email protected]

Asia/Pacific

Phone +86 1064 757575

Fax +86 1064 747474

E-mail mailto:support.asia.automatio[email protected]

Note

You will find telephone numbers for other countries for technical support on the Internet:

http://www.automation.siemens.com/partner

Questions about the manual

If you have any queries (suggestions, corrections) in relation to this documentation, please

send a fax or e-mail to the following address:

Fax: +49 9131- 98 2176

E-mail: mailto:[email protected]m

A fax form is available in the appendix of this document.

SINUMERIK Internet address

http://www.siemens.com/sinumerik

Extended Functions

Function Manual, 03/2009, 6FC5397-1BP10-4BA0 7

Contents

Preface ...................................................................................................................................................... 3

1 Digital and Analog NCK I/Os (A4)............................................................................................................ 25

1.1 Brief description ...........................................................................................................................25

1.2 NCK I/O via PLC ..........................................................................................................................26

1.2.1 General functionality ....................................................................................................................26

1.2.2 NCK digital inputs/outputs............................................................................................................33

1.2.2.1 NCK digital inputs ........................................................................................................................33

1.2.2.2 NCK digital outputs ......................................................................................................................35

1.2.3 Connection and logic operations of fast NCK inputs/outputs ......................................................38

1.2.4 NCK analog inputs/outputs ..........................................................................................................40

1.2.4.1 NCK analog inputs .......................................................................................................................40

1.2.4.2 NCK analog outputs.....................................................................................................................44

1.2.5 Direct PLC I/Os, addressable from the NC..................................................................................48

1.2.6 Analog-value representation of the NCK analog input/output values..........................................51

1.2.7 Comparator inputs .......................................................................................................................53

1.3 NCK I/O via PROFIBUS...............................................................................................................57

1.3.1 Functionality.................................................................................................................................57

1.3.2 Parameter assignment.................................................................................................................58

1.3.3 Programming................................................................................................................................60

1.3.3.1 Communication via part programs/synchronous actions.............................................................60

1.3.3.2 Communication via compile cycles..............................................................................................62

1.4 Constraints...................................................................................................................................64

1.4.1 NCK I/O via PLC ..........................................................................................................................64

1.4.2 NCK I/O via PROFIBUS...............................................................................................................65

1.5 Examples .....................................................................................................................................66

1.5.1 NCK I/O via PLC ..........................................................................................................................66

1.5.1.1 Writing to PLC-I/Os ......................................................................................................................66

1.5.1.2 Reading from PLC-I/Os................................................................................................................67

1.5.2 NCK I/O via PROFIBUS...............................................................................................................68

1.5.2.1 PROFIBUS-I/O in write direction..................................................................................................68

1.5.2.2 PROFIBUS-I/O in read direction..................................................................................................70

1.5.2.3 Query of the RangeIndex in case of "PROFIBUS-I/O in write direction".....................................71

1.6 Data lists ......................................................................................................................................73

1.6.1 Machine data................................................................................................................................73

1.6.1.1 General machine data..................................................................................................................73

1.6.1.2 Channel-specific machine data....................................................................................................74

1.6.2 Setting data..................................................................................................................................74

1.6.2.1 General setting data.....................................................................................................................74

1.6.3 Signals .........................................................................................................................................74

1.6.3.1 Signals to NC ...............................................................................................................................74

1.6.3.2 Signals from NC...........................................................................................................................75

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8 Function Manual, 03/2009, 6FC5397-1BP10-4BA0

2 Several Operator Panels on Several NCUs, Distributed Systems (B3).................................................... 77

2.1 Brief description .......................................................................................................................... 77

2.1.1 Topology of distributed system configurations............................................................................ 77

2.1.2 Several operator panels and NCUs with control unit management (option)............................... 82

2.1.2.1 General information..................................................................................................................... 82

2.1.2.2 System features .......................................................................................................................... 83

2.1.2.3 Hardware..................................................................................................................................... 84

2.1.2.4 Functions..................................................................................................................................... 86

2.1.2.5 Configurability ............................................................................................................................. 88

2.1.3 Several operator panel fronts and NCUs, standard functionality................................................ 88

2.1.3.1 System features .......................................................................................................................... 88

2.1.3.2 Functions..................................................................................................................................... 89

2.1.3.3 Configurability ............................................................................................................................. 91

2.1.3.4 MPI/OPI network rules ................................................................................................................ 96

2.1.4 NCU link ...................................................................................................................................... 97

2.1.4.1 General information..................................................................................................................... 97

2.1.4.2 Types of distributed machines .................................................................................................... 98

2.1.4.3 Link axes ................................................................................................................................... 100

2.1.4.4 Flexible configuration ................................................................................................................ 101

2.1.4.5 User communication across the NCUs..................................................................................... 102

2.1.4.6 Lead link axes ........................................................................................................................... 103

2.1.4.7 NCU link with different interpolation cycles............................................................................... 104

2.2 Several operator panel fronts and NCUs with control unit management option....................... 106

2.2.1 Hardware structure.................................................................................................................... 106

2.2.2 Properties.................................................................................................................................. 106

2.2.3 Configuration file NETNAMES.INI ............................................................................................ 108

2.2.4 Structure of the configuration file .............................................................................................. 109

2.2.5 Creating and using the configuration file................................................................................... 113

2.2.6 Power up ................................................................................................................................... 114

2.2.7 HMI switchover.......................................................................................................................... 117

2.2.8 Suppression .............................................................................................................................. 117

2.2.9 Connection and switchover conditions...................................................................................... 119

2.2.10 Implementation of control unit switchover................................................................................. 120

2.2.11 Operator interface ..................................................................................................................... 120

2.2.12 Operating mode switchover ...................................................................................................... 121

2.2.13 MCP switchover ........................................................................................................................ 123

2.2.14 PLC program "Control Unit Switchover" ................................................................................... 124

2.3 Several operator panel fronts and NCUs, standard functionality.............................................. 129

2.3.1 Configurations ........................................................................................................................... 129

2.3.2 Switchover of connection to another NCU................................................................................ 134

2.3.3 Creating and using the configuration file................................................................................... 134

2.3.4 Power up ................................................................................................................................... 135

2.3.5 NCU replacement...................................................................................................................... 136

2.4 Restrictions for switchover of operator components................................................................. 137

2.5 NCU link .................................................................................................................................... 138

2.5.1 Introduction ............................................................................................................................... 138

2.5.2 Technological description.......................................................................................................... 139

2.6 Link axes ................................................................................................................................... 141

2.6.1 Configuration of link axes and container axes .......................................................................... 143

2.6.2 Axis data and signals ................................................................................................................ 147

2.6.3 Output of predefined auxiliary functions in the case of an NCU link......................................... 149

2.6.4 Supplementary conditions for link axes .................................................................................... 150

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2.6.5 Programming with channel and machine axis identifiers...........................................................152

2.6.6 Flexible configuration .................................................................................................................152

2.7 Axis container.............................................................................................................................154

2.7.1 System variables for axis containers .........................................................................................160

2.7.2 Machining with axis container (schematic) ................................................................................162

2.7.3 Axis container behavior after Power ON....................................................................................163

2.7.4 Axis container response to mode switchover ............................................................................163

2.7.5 Axis container behavior in relation to ASUBs ............................................................................163

2.7.6 Axis container response to RESET ...........................................................................................163

2.7.7 Axis container response to block searches ...............................................................................163

2.7.8 Supplementary conditions for axis container rotations ..............................................................163

2.8 Link communication ...................................................................................................................167

2.8.1 Link variables .............................................................................................................................167

2.8.2 Reading drive data via link variables .........................................................................................172

2.9 Configuration of a link grouping .................................................................................................174

2.10 Communication in link grouping.................................................................................................177

2.11 Lead link axis .............................................................................................................................182

2.11.1 Programming a lead link axis.....................................................................................................186

2.12 NCU link with different interpolation cycles................................................................................187

2.12.1 Diagram of general solution.......................................................................................................189

2.12.2 Different position control cycles .................................................................................................192

2.12.3 Supplementary conditions..........................................................................................................195

2.12.4 Activating NCU links with different interpolation cycles .............................................................195

2.12.5 Different IPO cycles, behavior at power ON, RESET................................................................195

2.12.6 System variable with different interpolation cycles ....................................................................196

2.13 Link grouping system of units ....................................................................................................197

2.14 Supplementary conditions..........................................................................................................198

2.14.1 Several operator panels and NCUs with control unit management option................................198

2.14.2 Several operator panel fronts and NCUs, standard functionality...............................................198

2.14.3 Link axes....................................................................................................................................199

2.14.4 Axis container.............................................................................................................................199

2.14.5 Lead link axis .............................................................................................................................199

2.14.6 NCU link with different interpolation cycles................................................................................200

2.15 Examples ...................................................................................................................................201

2.15.1 Configuration file NETNAMES.INI with control unit management option ..................................201

2.15.2 User-specific reconfiguring of PLC program control unit switchover.........................................204

2.15.2.1 Description of operational sequences (overview)......................................................................204

2.15.2.2 Description of operational sequences (details)..........................................................................205

2.15.2.3 Defined logical functions/defines ...............................................................................................214

2.15.2.4 Graphical representation of function sequences .......................................................................214

2.15.3 Configuration file NETNAMES.INI, standard functionality .........................................................222

2.15.3.1 Two operator panel fronts and one NCU ...................................................................................222

2.15.3.2 One operator panel front and three NCUs.................................................................................223

2.15.4 Quick M:N commissioning based on examples.........................................................................224

2.15.4.1 Example 1 ..................................................................................................................................224

2.15.4.2 Example 2 ..................................................................................................................................227

2.15.4.3 Example 3 ..................................................................................................................................233

2.15.4.4 Description of FB9 .....................................................................................................................237

2.15.4.5 Example of calling FB9 ..............................................................................................................240

2.15.4.6 Example of override switchover.................................................................................................241

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2.15.4.7 Switchover between MCP and HT6 .......................................................................................... 243

2.15.4.8 General information................................................................................................................... 244

2.15.5 Link axis .................................................................................................................................... 246

2.15.6 Axis container coordination....................................................................................................... 247

2.15.6.1 Axis container rotation without a part program wait.................................................................. 247

2.15.6.2 Axis container rotation with an implicit part program wait......................................................... 248

2.15.6.3 Axis container rotation by one channel only (e.g. during power up)......................................... 248

2.15.7 Evaluating axis container system variables .............................................................................. 248

2.15.7.1 Conditional branch .................................................................................................................... 248

2.15.7.2 Static synchronized action with $AN_AXCTSWA ..................................................................... 248

2.15.7.3 Wait for certain completion of axis container rotation ............................................................... 249

2.15.8 Configuration of a multi-spindle turning machine...................................................................... 250

2.15.9 Lead link axis ............................................................................................................................ 259

2.15.9.1 Configuration............................................................................................................................. 259

2.15.9.2 Programming............................................................................................................................. 261

2.15.10 NCU link with different interpolation cycles............................................................................... 262

2.15.10.1 Example of eccentric turning..................................................................................................... 262

2.16 Data lists.................................................................................................................................... 263

2.16.1 Machine data............................................................................................................................. 263

2.16.1.1 General machine data............................................................................................................... 263

2.16.1.2 Channel-specific machine data................................................................................................. 263

2.16.1.3 Axis/spindle-specific machine data ........................................................................................... 264

2.16.2 Setting data ............................................................................................................................... 264

2.16.2.1 General setting data.................................................................................................................. 264

2.16.2.2 Axis/spindle-specific setting data .............................................................................................. 264

2.16.3 Signals....................................................................................................................................... 264

2.16.3.1 Signals from NC ........................................................................................................................ 264

2.16.3.2 Signals from HMI/PLC............................................................................................................... 265

2.16.3.3 General online interface............................................................................................................ 265

2.16.3.4 Signals to axis/spindle............................................................................................................... 266

3 Operation via PG/PC (B4)...................................................................................................................... 267

3.1 Brief description ........................................................................................................................ 267

3.2 Software installation.................................................................................................................. 269

3.2.1 System requirements ................................................................................................................ 269

3.2.2 Installation ................................................................................................................................. 270

3.2.3 Supplementary software conditions.......................................................................................... 275

3.2.4 Start program ............................................................................................................................ 276

3.2.5 Close program........................................................................................................................... 276

3.3 Operation via PG/PC................................................................................................................. 277

3.3.1 General operation ..................................................................................................................... 277

3.3.2 Additional information................................................................................................................ 279

3.3.3 Operation of operator panel fronts ............................................................................................ 280

3.4 Simulation of part programs...................................................................................................... 280

3.5 Marginal conditions ................................................................................................................... 281

3.6 Data lists.................................................................................................................................... 281

4 Manual and Handwheel Travel (H1) ...................................................................................................... 283

4.1 Brief description ........................................................................................................................ 283

4.1.1 Overview ................................................................................................................................... 283

4.1.2 General characteristics of manual travel in JOG ...................................................................... 284

4.1.3 Control of manual-travel functions via PLC interface................................................................ 287

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4.1.4 Control-system response to power ON, mode change, RESET, block search, REPOS...........289

4.2 Continuous travel .......................................................................................................................290

4.2.1 General functionality ..................................................................................................................290

4.2.2 Distinction between inching mode continuous mode.................................................................291

4.2.3 Special features of continuous travel.........................................................................................292

4.3 Incremental travel (INC).............................................................................................................293

4.3.1 General functionality ..................................................................................................................293

4.3.2 Distinction between inching mode and continuous mode..........................................................294

4.3.3 Special features of incremental travel........................................................................................295

4.4 Handwheel travel in JOG...........................................................................................................296

4.4.1 General functionality ..................................................................................................................296

4.4.2 Travel request ............................................................................................................................301

4.4.3 Double use of the handwheel ....................................................................................................305

4.5 Handwheel override in automatic mode ....................................................................................307

4.5.1 General functionality ..................................................................................................................307

4.5.2 Programming and activating handwheel override......................................................................311

4.5.3 Special features of handwheel override in automatic mode......................................................313

4.6 Third handwheel via SIMODRIVE 611D (SINUMERIK 840D)...................................................315

4.7 Contour handwheel/path default using handwheel (optional for SINUMERIK 840D)................317

4.8 DRF offset..................................................................................................................................319

4.9 Start-up: Handwheels ................................................................................................................323

4.9.1 General information ...................................................................................................................323

4.9.2 Connection via cable distributor.................................................................................................324

4.9.3 Connection via SIMODRIVE 611D (SINUMERIK 840D)...........................................................325

4.9.4 Connection via PROFIBUS........................................................................................................326

4.9.5 Connection via Ethernet.............................................................................................................328

4.10 Special features of manual travel ..............................................................................................332

4.10.1 Geometry-axis manual travel.....................................................................................................332

4.10.2 Special features of spindle manual travel..................................................................................333

4.10.3 Monitoring functions...................................................................................................................335

4.10.4 Other ..........................................................................................................................................336

4.11 Approaching a fixed point in JOG ..............................................................................................338

4.11.1 Introduction ................................................................................................................................338

4.11.2 Functionality...............................................................................................................................339

4.11.3 Parameter setting.......................................................................................................................342

4.11.4 Programming..............................................................................................................................342

4.11.5 Supplementary conditions..........................................................................................................343

4.11.6 Application example...................................................................................................................344

4.12 Data lists ....................................................................................................................................345

4.12.1 Machine data..............................................................................................................................345

4.12.1.1 General machine data................................................................................................................345

4.12.1.2 Channel-specific machine data..................................................................................................345

4.12.1.3 Axis/spindle-specific machine data............................................................................................346

4.12.2 Setting data................................................................................................................................346

4.12.2.1 General setting data...................................................................................................................346

4.12.3 Signals .......................................................................................................................................347

4.12.3.1 Signals to NC .............................................................................................................................347

4.12.3.2 Signals from NC.........................................................................................................................347

4.12.3.3 Signals to mode group ...............................................................................................................347

4.12.3.4 Signals from mode group...........................................................................................................347

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4.12.3.5 Signals to channel..................................................................................................................... 348

4.12.3.6 Signals from channel................................................................................................................. 349

4.12.3.7 Signals to axis/spindle............................................................................................................... 350

4.12.3.8 Signals from axis/spindle .......................................................................................................... 350

5 Compensations (K3).............................................................................................................................. 351

5.1 Brief description ........................................................................................................................ 351

5.2 Temperature compensation ...................................................................................................... 353

5.2.1 General information................................................................................................................... 353

5.2.2 Temperature compensation parameters................................................................................... 355

5.3 Backlash compensation ............................................................................................................ 360

5.4 Interpolatory compensation....................................................................................................... 363

5.4.1 General information................................................................................................................... 363

5.4.2 Measuring system error compensation (MSEC)....................................................................... 367

5.4.3 Sag compensation and angularity error compensation ............................................................ 372

5.4.4 Extension of the sag compensation with NCU link ................................................................... 389

5.4.5 Special features of interpolatory compensation........................................................................ 398

5.5 Dynamic feedforward control (following error compensation)................................................... 400

5.5.1 General information................................................................................................................... 400

5.5.2 Forward feed control for command- and PLC axes .................................................................. 403

5.5.3 Speed feedforward control........................................................................................................ 405

5.5.4 Torque feedforward control....................................................................................................... 409

5.6 Friction compensation (quadrant error compensation) ............................................................. 411

5.6.1 General information................................................................................................................... 411

5.6.2 Conventional friction compensation .......................................................................................... 413

5.6.3 Commissioning of conventional friction compensation............................................................. 415

5.7 Neural quadrant error compensation ........................................................................................ 423

5.7.1 Fundamentals ........................................................................................................................... 423

5.7.2 Parameterization of neural QEC ............................................................................................... 425

5.7.3 Learning the neural network...................................................................................................... 432

5.7.4 Commissioning of neural QEC.................................................................................................. 436

5.7.5 Further optimization and intervention options........................................................................... 439

5.7.6 Quick commissioning ................................................................................................................ 445

5.8 Circularity test ........................................................................................................................... 448

5.9 Electronic weight compensation (vertical axis) ......................................................................... 453

5.9.1 Electronic counterweight function ............................................................................................. 453

5.9.2 Effect on electronic counterweight function of rebooting from HMI .......................................... 455

5.9.3 Electronic weight compensation with travel to fixed stop.......................................................... 457

5.10 Supplementary conditions......................................................................................................... 460

5.10.1 Availability ................................................................................................................................. 460

5.11 Data lists.................................................................................................................................... 462

5.11.1 Machine data............................................................................................................................. 462

5.11.1.1 SIMODRIVE 611D machine data.............................................................................................. 462

5.11.1.2 General machine data............................................................................................................... 462

5.11.1.3 Channel-specific machine data................................................................................................. 462

5.11.1.4 Axis/Spindle-specific machine data .......................................................................................... 462

5.11.2 Setting data ............................................................................................................................... 463

5.11.2.1 General setting data.................................................................................................................. 463

5.11.2.2 Axis/spindle-specific setting data .............................................................................................. 463

5.11.3 Signals....................................................................................................................................... 464

Contents

Extended Functions

Function Manual, 03/2009, 6FC5397-1BP10-4BA0 13

5.11.3.1 Signals from NC.........................................................................................................................464

5.11.3.2 Signals from mode group...........................................................................................................464

5.11.3.3 Signals from channel .................................................................................................................464

5.11.3.4 Signals to axis/spindle ...............................................................................................................464

6 Mode Groups, Channels, Axis Replacement (K5).................................................................................. 465

6.1 Brief description .........................................................................................................................465

6.2 Mode groups ..............................................................................................................................467

6.3 Channels....................................................................................................................................468

6.3.1 Channel synchronization (program coordination)......................................................................468

6.3.2 Conditional wait in continuous path mode WAITMC .................................................................471

6.4 Axis/spindle replacement ...........................................................................................................476

6.4.1 Introduction ................................................................................................................................476

6.4.2 Example of an axis replacement................................................................................................479

6.4.3 Axis replacement options...........................................................................................................480

6.4.4 Replacement behavior NC program ..........................................................................................481

6.4.5 Axis transfer to neutral state (release).......................................................................................482

6.4.6 Transferring axis or spindle in the part program........................................................................483

6.4.7 Automatic axis replacement.......................................................................................................484

6.4.8 Axis replacement via PLC..........................................................................................................486

6.4.9 Set axis replacement behavior variable.....................................................................................489

6.4.10 Axis replacement via axis container rotation .............................................................................490

6.4.11 Axis replacement with and without preprocessing stop.............................................................491

6.4.12 Exclusively PLC controlled axis and permanently assigned PLC axis ......................................492

6.4.13 Geometry axis in rotated frame and axis replacement ..............................................................494

6.4.14 Axis replacement from synchronized actions ............................................................................495

6.5 Marginal conditions ....................................................................................................................498

6.6 Data lists ....................................................................................................................................500

6.6.1 Machine data..............................................................................................................................500

6.6.1.1 General machine data................................................................................................................500

6.6.1.2 Channel-specific machine data..................................................................................................500

6.6.1.3 Axis/spindle-specific machine data............................................................................................502

6.6.2 Setting data................................................................................................................................503

6.6.2.1 Channel-specific setting data.....................................................................................................503

6.6.3 Signals .......................................................................................................................................503

6.6.3.1 Signals to/from BAG ..................................................................................................................503

6.6.3.2 Signals to/from Channel.............................................................................................................503

7 Kinematic Transformation (M1).............................................................................................................. 505

7.1 Brief description .........................................................................................................................505

7.1.1 TRANSMIT.................................................................................................................................505

7.1.2 TRACYL.....................................................................................................................................506

7.1.3 TRAANG ....................................................................................................................................507

7.1.4 Chained transformations............................................................................................................507

7.1.5 Activating transformation machine data via part program/softkey.............................................508

7.2 TRANSMIT.................................................................................................................................509

7.2.1 Preconditions for TRANSMIT.....................................................................................................510

7.2.2 Settings specific to TRANSMIT..................................................................................................513

7.2.3 Activation of TRANSMIT ............................................................................................................517

7.2.4 Deactivation of the TRANSMIT function ....................................................................................517

7.2.5 Special system reactions with TRANSMIT ................................................................................518

7.2.6 Machining options for TRANSMIT .............................................................................................521

Contents

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14 Function Manual, 03/2009, 6FC5397-1BP10-4BA0

7.2.7 Working area limitations............................................................................................................ 527

7.2.8 Overlaid motions with TRANSMIT ............................................................................................ 528

7.2.9 Monitoring of rotary axis rotations over 360º ............................................................................ 528

7.2.10 Constraints ................................................................................................................................ 529

7.3 TRACYL .................................................................................................................................... 530

7.3.1 Preconditions for TRACYL........................................................................................................ 532

7.3.2 Settings specific to TRACYL..................................................................................................... 536

7.3.3 Activation of TRACYL ............................................................................................................... 541

7.3.4 Deactivation of the TRACYL function ....................................................................................... 541

7.3.5 Special system reactions with TRACYL.................................................................................... 542

7.3.6 Jog............................................................................................................................................. 544

7.4 TRAANG ................................................................................................................................... 545

7.4.1 Preconditions for TRAANG (inclined axis)................................................................................ 547

7.4.2 Settings specific to TRAANG .................................................................................................... 549

7.4.3 Activation of TRAANG............................................................................................................... 552

7.4.4 Deactivation of TRAANG .......................................................................................................... 552

7.4.5 Special system reactions with TRAANG................................................................................... 553

7.4.6 Inclined axis programming (G05, G07) ..................................................................................... 554

7.5 Chained transformations........................................................................................................... 556

7.5.1 Activating chained transformations ........................................................................................... 558

7.5.2 Switching off a chained transformation..................................................................................... 558

7.5.3 Special characteristics of chained transformations................................................................... 559

7.5.4 Persistent transformation .......................................................................................................... 559

7.5.5 Axis positions in the transformation chain................................................................................. 565

7.6 Cartesian PTP travel ................................................................................................................. 568

7.6.1 Programming of position ........................................................................................................... 571

7.6.2 Overlap areas of axis angles..................................................................................................... 572

7.6.3 Examples of ambiguities of position.......................................................................................... 572

7.6.4 Example of ambiguity in rotary axis position............................................................................. 573

7.6.5 PTP/CP switchover in JOG mode............................................................................................. 574

7.7 Cartesian manual travel (optional) ............................................................................................ 575

7.8 Activating transformation machine data via part program/softkey............................................ 584

7.8.1 Functionality .............................................................................................................................. 584

7.8.2 Constraints ................................................................................................................................ 584

7.8.3 Control response to power ON, mode change, RESET, block search, REPOS ...................... 586

7.8.4 List of machine data affected .................................................................................................... 587

7.9 Constraints ................................................................................................................................ 590

7.9.1 TRANSMIT................................................................................................................................ 590

7.9.2 TRACYL (peripheral surface transformation)............................................................................ 590

7.9.3 TRAANG (inclined axis) ............................................................................................................ 590

7.9.4 Chained transformations........................................................................................................... 591

7.10 Examples................................................................................................................................... 592

7.10.1 TRANSMIT................................................................................................................................ 592

7.10.2 TRACYL .................................................................................................................................... 593

7.10.3 TRAANG ................................................................................................................................... 599

7.10.4 Chained transformations........................................................................................................... 600

7.10.5 Activating transformation MD via a part program...................................................................... 604

7.10.6 Axis positions in the transformation chain................................................................................. 605

7.11 Data lists.................................................................................................................................... 609

7.11.1 Machine data............................................................................................................................. 609

7.11.1.1 TRANSMIT................................................................................................................................ 609

Contents

Extended Functions

Function Manual, 03/2009, 6FC5397-1BP10-4BA0 15

7.11.1.2 TRACYL.....................................................................................................................................610

7.11.1.3 TRAANG ....................................................................................................................................612

7.11.1.4 Chained transformations............................................................................................................613

7.11.1.5 Non transformation-specific machine data ................................................................................613

7.11.2 Signals .......................................................................................................................................614

7.11.2.1 Signals from channel .................................................................................................................614

8 Measurement (M5) ................................................................................................................................ 615

8.1 Brief description .........................................................................................................................615

8.2 Hardware requirements .............................................................................................................617

8.2.1 Probes that can be used ............................................................................................................617

8.2.2 Measuring probe connection......................................................................................................619

8.3 Channel-specific measuring.......................................................................................................624

8.3.1 Measuring mode ........................................................................................................................624

8.3.2 Measurement results .................................................................................................................625

8.4 Setting zeros, workpiece measuring and tool measuring..........................................................626

8.4.1 Preset actual value memory and scratching..............................................................................626

8.4.2 Workpiece measuring ................................................................................................................627

8.4.2.1 Input values................................................................................................................................627

8.4.2.2 Measurement selection..............................................................................................................634

8.4.2.3 Output values.............................................................................................................................635

8.4.2.4 Calculation method ....................................................................................................................636

8.4.2.5 Units of measurement and measurement variables for the calculation.....................................639

8.4.2.6 Diagnostics.................................................................................................................................640

8.4.3 Types of workpiece measurement.............................................................................................641

8.4.3.1 Measurement of an edge (measurement type 1, 2, 3) ..............................................................641

8.4.3.2 Measurement of an angle (measurement type 4, 5, 6, 7)..........................................................645

8.4.3.3 Measurement of a hole (measurement type 8)..........................................................................648

8.4.3.4 Measurement of a shaft (measurement type 9).........................................................................651

8.4.3.5 Measurement of a groove (measurement type 12)....................................................................652

8.4.3.6 Measurement of a web (measurement type 13)........................................................................655

8.4.3.7 Measurement of geo axes and special axes (measurement type 14, 15).................................656

8.4.3.8 Measurement of an oblique edge (measurement type 16)........................................................658

8.4.3.9 Measurement of an oblique angle in a plane (measurement type 17) ......................................659

8.4.3.10 Redefine measurement around a WCS reference frame (measurement type 18)....................663

8.4.3.11 Measurement of a 1-, 2- and 3-dimensional setpoint selection (measurement type 19, 20, 21) .666

8.4.3.12 Measurement of an oblique angle (measurement type 24).......................................................671

8.4.3.13 Measurement of a rectangle (measurement type 25)................................................................674

8.4.3.14 Measurement for saving data management frames (measurement type 26)............................676

8.4.3.15 Measurement for restoring backed-up data management frames (measurement type 27) ......677

8.4.3.16 Measurement for defining an additive rotation for taper turning (measurement type 28)..........678

8.4.4 Tool measuring ..........................................................................................................................679

8.4.5 Types of workpiece measurement.............................................................................................680

8.4.5.1 Measurement of tool lengths (measurement type 10) ...............................................................680

8.4.5.2 Measurement of tool diameter (measurement type 11).............................................................682

8.4.5.3 Measurement of tool lengths with zoom-in function (measurement type 22) ............................683

8.4.5.4 Measuring a tool length with stored or current position (measurement type 23).......................684

8.4.5.5 Measurement of a tool length of two tools with the following orientation: .................................686

8.5 Axial measurement (optional) ....................................................................................................697

8.5.1 Constraints.................................................................................................................................697

8.5.2 Measuring mode ........................................................................................................................698

8.5.3 Programming..............................................................................................................................699

8.5.4 Measurement results .................................................................................................................701

Contents

Extended Functions

16 Function Manual, 03/2009, 6FC5397-1BP10-4BA0

8.5.5 Continuous measurement (cyclic measurement)...................................................................... 702

8.6 Measurement accuracy and functional testing.......................................................................... 705

8.6.1 Measurement accuracy............................................................................................................. 705

8.6.2 Probe functional testing............................................................................................................. 706

8.7 Marginal conditions ................................................................................................................... 707

8.8 Examples................................................................................................................................... 707

8.8.1 Measuring mode 1 .................................................................................................................... 707

8.8.2 Measuring mode 2 .................................................................................................................... 708

8.8.3 Continuous measurement......................................................................................................... 708

8.8.3.1 Continous measurement on completion of programmed traversing motion............................. 708

8.8.3.2 Continuous measurements with deletion of distance-to-go ...................................................... 709

8.8.3.3 Continuous measurements modally over several blocks.......................................................... 709

8.8.4 Functional test and repeat accuracy ......................................................................................... 710

8.9 Data lists.................................................................................................................................... 712

8.9.1 Machine data............................................................................................................................. 712

8.9.1.1 General machine data............................................................................................................... 712

8.9.1.2 Channel-specific machine data................................................................................................. 712

8.9.2 System variables....................................................................................................................... 713

9 Software Cams, Position Switching Signals (N3)................................................................................... 715

9.1 Brief description ........................................................................................................................ 715

9.2 Cam signals and cam positions ................................................................................................ 716

9.2.1 Generation of cam signals for separate output......................................................................... 716

9.2.2 Generation of cam signals with gated output............................................................................ 719

9.2.3 Cam positions ........................................................................................................................... 724

9.2.4 Lead/delay times (dynamic cam) .............................................................................................. 725

9.3 Output of cam signals ............................................................................................................... 727

9.3.1 Activating................................................................................................................................... 727

9.3.2 Output of cam signals to PLC ................................................................................................... 727

9.3.3 Output of cam signals to NCK I/Os in position control cycle..................................................... 728

9.3.4 Timer-controlled cam signal output........................................................................................... 730

9.3.5 Independent, timer-controlled output of cam signals ................................................................ 731

9.4 Position-time cams.................................................................................................................... 733

9.5 Supplementary conditions......................................................................................................... 735

9.6 Data lists.................................................................................................................................... 736

9.6.1 Machine data............................................................................................................................. 736

9.6.1.1 General machine data............................................................................................................... 736

9.6.2 Setting data ............................................................................................................................... 737

9.6.2.1 General setting data.................................................................................................................. 737

9.6.3 Signals....................................................................................................................................... 738

9.6.3.1 Signals to axis/spindle............................................................................................................... 738

9.6.3.2 Signals from axis/spindle .......................................................................................................... 738

10 Punching and Nibbling (N4)................................................................................................................... 739

10.1 Brief description ........................................................................................................................ 739

10.2 Stroke control ............................................................................................................................ 740

10.2.1 General information................................................................................................................... 740

10.2.2 High-speed signals.................................................................................................................... 740

10.2.3 Criteria for stroke initiation ........................................................................................................ 743

10.2.4 Axis start after punching............................................................................................................ 745

Contents

Extended Functions

Function Manual, 03/2009, 6FC5397-1BP10-4BA0 17

10.2.5 PLC signals specific to punching and nibbling...........................................................................746

10.2.6 Punching and nibbling-specific reactions to standard PLC signals ...........................................747

10.2.7 Signal monitoring .......................................................................................................................747

10.3 Activation and deactivation ........................................................................................................748

10.3.1 Language commands ................................................................................................................748

10.3.2 Functional expansions ...............................................................................................................753

10.3.3 Compatibility with earlier systems..............................................................................................757

10.4 Automatic path segmentation ....................................................................................................759

10.4.1 General information ...................................................................................................................759

10.4.2 Operating characteristics with path axes ...................................................................................761

10.4.3 Response in connection with single axes ..................................................................................765

10.5 Rotatable tool.............................................................................................................................769

10.5.1 General information ...................................................................................................................769

10.5.2 Coupled motion of punch and die ..............................................................................................770

10.5.3 Tangential control ......................................................................................................................771

10.6 Protection zones ........................................................................................................................776

10.7 Supplementary conditions..........................................................................................................776

10.8 Examples ...................................................................................................................................777

10.8.1 Examples of defined start of nibbling operation.........................................................................777

10.9 Data lists ....................................................................................................................................782

10.9.1 Machine data..............................................................................................................................782

10.9.1.1 General machine data................................................................................................................782

10.9.1.2 Channel-specific machine data..................................................................................................782

10.9.2 Setting data................................................................................................................................783

10.9.2.1 Channel-specific setting data.....................................................................................................783

10.9.3 Signals .......................................................................................................................................783

10.9.3.1 Signals to channel......................................................................................................................783

10.9.3.2 Signals from channel .................................................................................................................783

10.9.4 Language commands ................................................................................................................784

11 Positioning Axes (P2) ............................................................................................................................ 785

11.1 Brief description .........................................................................................................................785

11.2 Own channel, positioning axis or concurrent positioning axis ...................................................788

11.2.1 Own channel ..............................................................................................................................788

11.2.2 Positioning axis (posAxis)..........................................................................................................789

11.2.3 Concurrent positioning axis........................................................................................................791

11.3 Motion behavior and interpolation functions ..............................................................................793

11.3.1 Path interpolator and axis interpolator .......................................................................................793

11.3.2 Interpolation response of path axis in G0 ..................................................................................793

11.3.3 Autonomous single-axis operations...........................................................................................795

11.3.4 Autonomous single-axis functions with NC-controlled ESR ......................................................803

11.4 Velocity.......................................................................................................................................805

11.5 Programming..............................................................................................................................806

11.5.1 General ......................................................................................................................................806

11.5.2 Revolutional feed rate in external programming........................................................................809

11.6 Block change..............................................................................................................................810

11.6.1 Settable block change time........................................................................................................813

11.6.2 End of motion criterion with block search ..................................................................................820

Contents

Extended Functions

18 Function Manual, 03/2009, 6FC5397-1BP10-4BA0

11.7 Control by the PLC.................................................................................................................... 821

11.7.1 Starting concurrent positioning axes from the PLC .................................................................. 822

11.7.2 PLC-controlled axes.................................................................................................................. 823

11.7.3 Control response PLC-controlled axes ..................................................................................... 825

11.8 Response with special functions............................................................................................... 826

11.8.1 Dry run (DRY RUN)................................................................................................................... 826

11.8.2 Single block............................................................................................................................... 826

11.9 Examples................................................................................................................................... 827

11.9.1 Motion behavior and interpolation functions ............................................................................. 827

11.9.1.1 Traversing path axes without interpolation with G0 .................................................................. 828

11.10 Data lists.................................................................................................................................... 829

11.10.1 Machine data............................................................................................................................. 829

11.10.1.1 Channel-specific machine data................................................................................................. 829

11.10.1.2 Axis/spindle-specific machine data ........................................................................................... 829

11.10.2 Setting data ............................................................................................................................... 829

11.10.2.1 Axis/spindle-specific setting data .............................................................................................. 829

11.10.3 Signals....................................................................................................................................... 830

11.10.3.1 Signals to channel..................................................................................................................... 830

11.10.3.2 Signals from channel................................................................................................................. 830

11.10.3.3 Signals to axis/spindle............................................................................................................... 830

11.10.3.4 Signals from axis/spindle .......................................................................................................... 831

12 Oscillation (P5) ...................................................................................................................................... 833

12.1 Brief description ........................................................................................................................ 833

12.2 Asynchronous oscillation........................................................................................................... 835

12.2.1 Influences on asynchronous oscillation .................................................................................... 836

12.2.2 Asynchronous oscillation under PLC control ............................................................................ 842

12.2.3 Special reactions during asynchronous oscillation ................................................................... 843

12.3 Oscillation controlled by synchronized actions ......................................................................... 846

12.3.1 Infeed at reversal point 1 or 2 ................................................................................................... 849

12.3.2 Infeed in reversal point range.................................................................................................... 850

12.3.3 Infeed at both reversal points.................................................................................................... 851

12.3.4 Stop oscillation movement at the reversal point ....................................................................... 852

12.3.5 Oscillation movement restarting................................................................................................ 853

12.3.6 Do not start partial infeed too early ........................................................................................... 854

12.3.7 Assignment of oscillation and infeed axes OSCILL .................................................................. 855

12.3.8 Definition of infeeds POSP........................................................................................................ 855

12.3.9 External oscillation reversal ...................................................................................................... 856

12.4 Marginal conditions ................................................................................................................... 857

12.5 Examples................................................................................................................................... 858

12.5.1 Example of asynchronous oscillation........................................................................................ 858

12.5.2 Example 1 of oscillation with synchronized actions .................................................................. 859

12.5.3 Example 2 of oscillation with synchronized actions .................................................................. 862

12.5.4 Examples for starting position................................................................................................... 864

12.5.4.1 Define starting position via language command ....................................................................... 864

12.5.4.2 Start oscillation via setting data ................................................................................................ 864

12.5.4.3 Non-modal oscillation (starting position = reversal point 1) ...................................................... 865

12.5.5 Example of external oscillation reversal.................................................................................... 867

12.5.5.1 Change reversal position via synchronized action with "external oscillation reversal"............. 867

12.6 Data lists.................................................................................................................................... 868

12.6.1 Machine data............................................................................................................................. 868

Contents

Extended Functions

Function Manual, 03/2009, 6FC5397-1BP10-4BA0 19

12.6.1.1 General machine data................................................................................................................868

12.6.2 Setting data................................................................................................................................868

12.6.2.1 Axis/spindle-specific setting data...............................................................................................868

12.6.3 Signals .......................................................................................................................................869

12.6.3.1 Signals to axis/spindle ...............................................................................................................869

12.6.3.2 Signals from axis/spindle ...........................................................................................................869

12.6.4 System variables........................................................................................................................869

12.6.4.1 Main run variables for motion-synchronous actions ..................................................................869

13 Rotary Axes (R2) ................................................................................................................................... 873

13.1 Brief description .........................................................................................................................873

13.2 Modulo 360 degrees ..................................................................................................................878

13.3 Programming rotary axes...........................................................................................................881

13.3.1 General information ...................................................................................................................881

13.3.2 Rotary axis with active modulo conversion (continuously-turning rotary axis). .........................881

13.3.3 Rotary axis without modulo conversion .....................................................................................887

13.3.4 Other programming features relating to rotary axes..................................................................889

13.4 Activating rotary axes.................................................................................................................890

13.5 Special features of rotary axes ..................................................................................................892

13.6 Examples ...................................................................................................................................893

13.7 Data lists ....................................................................................................................................894

13.7.1 Machine data..............................................................................................................................894

13.7.1.1 General machine data................................................................................................................894

13.7.1.2 Axis/spindle-specific machine data............................................................................................894

13.7.2 Setting data................................................................................................................................894

13.7.2.1 General setting data...................................................................................................................894

13.7.2.2 Axis/spindle-specific setting data...............................................................................................894

13.7.3 Signals .......................................................................................................................................895

13.7.3.1 Signals to axis/spindle ...............................................................................................................895

13.7.3.2 Signals from axis/spindle ...........................................................................................................895

14 Synchronous Spindles (S3) ................................................................................................................... 897

14.1 Brief description .........................................................................................................................897

14.1.1 Function .....................................................................................................................................897

14.1.2 Requirements.............................................................................................................................899

14.1.3 Synchronous mode ....................................................................................................................899

14.1.4 Prerequisites for synchronous mode .........................................................................................905

14.1.5 Selecting the part program's synchronous mode ......................................................................906

14.1.6 Deselecting the part program's synchronous mode ..................................................................908

14.1.7 Controlling synchronous spindle coupling via PLC....................................................................910

14.1.8 Monitoring of synchronous operation.........................................................................................913

14.2 Programming of synchronous spindle couplings .......................................................................916

14.2.1 Preparatory programming instructions.......................................................................................916

14.2.2 Programming instructions for activating and deactivating the coupling.....................................920

14.2.3 Axial system variables for synchronous spindle ........................................................................921

14.2.4 Automatic selection and deselection of position control ............................................................922

14.3 Configuration of a synchronous spindle pair via machine data .................................................924

14.3.1 Configuration of the behavior with NC start...............................................................................925

14.3.2 Configuration of the behavior with Reset...................................................................................926

14.4 Special features of synchronous mode......................................................................................927

Contents

Extended Functions

20 Function Manual, 03/2009, 6FC5397-1BP10-4BA0

14.4.1 Special features of synchronous mode in general.................................................................... 927

14.4.2 Restore synchronism of following spindle................................................................................. 929

14.4.3 Influence on synchronous operation via PLC interface ............................................................ 931

14.4.4 Differential speed between leading and following spindles ...................................................... 934

14.4.5 Behavior of synchronism signals during synchronism correction ............................................. 940

14.4.6 Delete synchronism correction and NC reset ........................................................................... 940

14.4.7 Special points regarding start-up of a synchronous spindle coupling....................................... 940

14.5 Examples................................................................................................................................... 946

14.6 Data lists.................................................................................................................................... 947

14.6.1 Machine data............................................................................................................................. 947

14.6.1.1 NC-specific machine data ......................................................................................................... 947

14.6.1.2 Channel-specific machine data................................................................................................. 947

14.6.1.3 Axis/spindle-specific machine data ........................................................................................... 947

14.6.2 Setting data ............................................................................................................................... 948

14.6.2.1 Channel-specific setting data.................................................................................................... 948

14.6.3 Signals....................................................................................................................................... 948

14.6.3.1 Signals to channel..................................................................................................................... 948

14.6.3.2 Signals from channel................................................................................................................. 948

14.6.3.3 Signals to axis/spindle............................................................................................................... 949

14.6.3.4 Signals from axis/spindle .......................................................................................................... 949

14.6.4 System variables....................................................................................................................... 950

14.6.4.1 System variables....................................................................................................................... 950

15 Memory Configuration (S7).................................................................................................................... 951

15.1 Brief description ........................................................................................................................ 951

15.2 Memory organization................................................................................................................. 952

15.2.1 Active and passive file system .................................................................................................. 952

15.2.2 Reconfiguration ......................................................................................................................... 953

15.3 Configuration of the static user memory ................................................................................... 954

15.3.1 Division of the static NC memory.............................................................................................. 954

15.3.2 Startup....................................................................................................................................... 957

15.4 Configuration of the dynamic user memory .............................................................................. 958

15.4.1 Division of the dynamic NC memory......................................................................................... 958

15.4.2 Startup....................................................................................................................................... 959

15.5 Data lists.................................................................................................................................... 960

15.5.1 Machine data............................................................................................................................. 960

15.5.1.1 General machine data............................................................................................................... 960

15.5.1.2 Channel-specific machine data................................................................................................. 964

15.5.1.3 Axis/spindle-specific machine data ........................................................................................... 965

16 Indexing Axes (T1)................................................................................................................................. 967

16.1 Brief description ........................................................................................................................ 967

16.2 Traversing of indexing axes ...................................................................................................... 968

16.2.1 General information................................................................................................................... 968

16.2.2 Traversing of indexing axes in the JOG mode.......................................................................... 968

16.2.3 Traversing of indexing axes in the AUTOMATIC mode............................................................ 971

16.2.4 Traversing of indexing axes by PLC ......................................................................................... 972

16.3 Parameterization of indexing axes............................................................................................ 973

16.4 Programming of indexing axes.................................................................................................. 975

16.5 Equidistant index intervals ........................................................................................................ 980

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