Siemens SINUMERIK 840Di User manual

Manual 06/2003 Edition
SINUMERIK 840Di

Valid for
Control Software version
SINUMERIK 840DiE/840Di 1.1
SINUMERIK 840DiE/840Di 2.1
SINUMERIK 840DiE/840Di 2.2
SINUMERIK 840DiE/840Di 2.3
06.2003 Edition
SINUMERIK 840Di
Manual
General 1
Hardware Descriptions 2
Design 3
EMC and ESD Measures 4
MPI Communication 5
Turning On and Ramp Up 6
PROFIBUS DP
Communication 7
PLC Start-Up 8
Drive Start-Up
(Preconditions) 9
NC Start-Up with
HMI Advanced 10
Alarm and Message Texts 11
Dry Run of Axis and
Spindle 12
Drive Optimization using
HMI Advanced 13
User Data Backup/
Series Machine Start-Up 14
SW Installation/Update
and Data Backup 15
840Di-Specific Data and
Functions 16
Abbreviations A
References B
EC Declaration of
Conformity C
Index D

SINUMERIKDocumentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the “Remarks” column.
Status code in the “Remarks” column:
ANew documentation.. . . . .
BUnrevised reprint with new order no.. . . . .
CRevised edition with new status.. . . . . If factual changes have been made on the page since the last edition,
this is indicated by a new edition coding in the header on that page.
Edition Order No. Remarks
07.00 6FC5 297-5AE60-0BP1 A
09.01 6FC5 297-6AE60-0BP0 C
09.02 6FC5 297-6AE60-0BP1 C
06.03 6FC5 297-6AE60-0BP2 C
This manual is included in the documentation available on CD-ROM (DOCONCD)
Edition Order No. Remarks
11.036FC5 298-6CA00-0BG4C
Trademarks
SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKrand SIMODRIVErare Siemens
trademarks. The other designations in this publication may also be trade marks, the use of which by third
parties may constitute copyright violation.
Further information is available on the Internet under:
http://www.ad.siemens.de/sinumerik
This publication was produced with Interleaf V7.
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority. Offenders
will be liable for damages. All rights, including rights created by patent
grant or registration of a utility model or design, are reserved.
Siemens AG, 2003. All rights reserved
Other functions not described in this documentation might be
executable in the control. This does not, however, represent an
obligation to supply such functions with a new control or when
servicing.
We have checked that the contents of this document correspond to
the hardware and software described. Nonetheless, differences might
exist. The information contained in this document is, however,
reviewed regularly and any necessary changes will be included in the
following edition. We welcome suggestions for improvement.
Subject to technical changes without prior notice
Siemens AktiengesellschaftOrder No. 6FC5 297-6AE60-0BP2
Printed in German
y
3ls

06.03
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Siemens AG, 2003. All rights reserved
SINUMERIK 840Di Manual (HBI) – 06.03 Edition
PREFACE
The SINUMERIK documentation is divided into three levels:
SGeneral documentation
SUser Documentation
SManufacturer/Service Documentation.
For more information about the SINUMERIK 840D/810D/FM-NC documentation
as well as documentation for all SINUMERIK controls, please contact your local
SIEMENS office.
If you have any questions about the control, please contact the hotline:
A&D Technical Support Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Please send any questions about the documentation (suggestions forimprove-
ment, corrections) to the following fax number:
Fax: [phone]
Fax form: see reply at the end of the manual
http://www.ad.siemens.de/sinumerik
The SW versions stated in the documentation apply for the SINUMERIK 840Di
control.
SConfiguring engineers,
SElectricians and start-up specialists
SService and operating personnel.
This manual provides detailed information on the specific hardware and start-
up/installation of a SINUMERIK 840Di system.
This manual provides information about the control system design and the
interfaces of the individual components. Furthermore, the procedure for starting
up the SINUMERIK 840Di with PROFIBUS DP drives (in particular SIMODRIVE
611 universal) is described.
For detailed information about individual functions, function assignment and
performance data of individual components, please refer to the appropriate
document for the subject concerned (e.g. manuals, function descriptions etc.).
User-oriented activities such as the creation of parts programs and control
operating procedures are described in detail in separate documentations
(Programming Guide, Operator’s Guide, etc.).
Notes for the
Reader
Hotline
Internet address
SINUMERIK
SW version
Target readers
Objective
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SINUMERIK 840Di Manual (HBI) – 06.03 Edition
Separate descriptions are likewise provided of the tasks to be performed by the
tool manufacturer such as configuring, design and PLC programming.
For the purpose of this manual and product labels, a “qualified person” is one
who is familiar with the installation, mounting, start–up and operation of the
equipment and the hazards involved.
STraining and education i.e. authority to switch on and off, to earth and tolabel
circuits and devices according to safety technology standards.
STraining and education in maintenance and use of adequate safety equip-
ment according to safety technology standards.
SFirst aid training.
Definition:
Who are
qualified
personnel?
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SINUMERIK 840Di Manual (HBI) – 06.03 Edition
The following warning notes with graded degrees of importance are used in this
documentation: Explanation of symbols
!Danger
Indicates an imminently hazardous situation which, if not avoided will result in
death or serious injury or in substantial property damage.
!Warning
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury or in substantial property damage.
!Caution
Used with the safety alert symbol indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury or in propertyda-
mage.
Caution
Used without safety alert symbol indicates a potentially hazardous situation
which, if not avoided, may result in property damage.
Notice
Used without the safety alert symbol indicates a potential situation which, if not
avoided, may result in an undesirable result or state.
Explanation of symbols
!Important
Important indicates an important or especially relevant item of information.
Notice
Notice refers to an important item of information about the product, handling of
the product or part of the documentation which is particularly relevant in the
current context.
Machine manufacturer
This symbol appears in this documentation whenever the machine manufac-
turer can influence or modify the described functional behavior.Please ob-
serve the information provided by the machine manufacturer!
Warning notes
Further notes
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SINUMERIK 840Di Manual (HBI) – 06.03 Edition
To safeguard your own personal safety as well as protect the product described
and all connected equipment and machines against damage, please read and
observe the following warnings and safety information.
!Warning
Operational electrical equipment has parts and components which are athazar-
dous voltage levels.
Allowing unqualified persons access to the equipment/system or failure to
heed the safety information could result in serious physical injury or substantial
property damage. Only properly qualified personnel who have been trained to
erect, install, start up or operate the product should be allowed to work on
theequipment/system.
Should it be necessary to test or take measurements on live equipment, then
the specifications and procedures defined in Accident Prevention Regulation-
VBG 4.0 must be adhered to, in particular § 8 “Permissible deviations when
working on live components”. Suitable electric tools must be used.
!Warning
SRepairs to equipment supplied by Siemens must always be carried out by
SIEMENS after-sales service personnel or by repair centers authorized
by SIEMENS. Parts or components must always be replaced by parts or
components specified in the spare parts list.
SAlways disconnect the power supply before you open the unit.
SEMERGENCY STOP devices in compliance with EN 60204 IEC 204 (VDE
0113) must remain operative in all operating modes of the automationde-
vice. Resetting the EMERGENCY STOP device must not result in any un-
controlled or undefined system restart.
SWherever faults in the automation device have the potential to cause sub-
stantial material damage or even human injury, i.e. they can present adan-
ger, additional external precautions must be taken or devices provided
which will guarantee or enforce a safe operating state in the event of a fault
(e.g. through independent limit value switches, mech. interlocks, etc.).
!Caution
SConnecting and signal leads must be installed such that inductive and ca-
pacitive interference cannot impair automation functions.
Warnings and
safety information
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SINUMERIK 840Di Manual (HBI) – 06.03 Edition
Components that can be destroyed by Electrostatic Sensitive
Devices
!Important
Handling of ESD modules:
SWhen you are handling ESD-sensitive devices, make sure that you, your
workplace and the device packaging are grounded well.
SAs a general rule, electronic boards should only be touched when absolu-
tely necessary. Never hold PCBs in such a way that you touch the module
pins or printed conductors.
SDo not touch ESD-sensitive components unless
– you are grounded by means of an antistatic wristband,
– you wear antistatic footwear or ground straps when walking on an anti-
static floor.
SPlace sensitive modules only on high-resistance, conductive surfaces (table
with antistatic surface, conductive antistatic foam or antistatic packaging).
SDo not bring ESD-sensitive modules into the vicinity of visual display units,
monitors or TV sets (minimum distance to the screen > 10 cm).
SDo not bring ESD-sensitive modules into contact with chargeable and
highly-insulating materials, such as plastic, insulating table tops or clothing
made of synthetic materials.
SMeasurements on ESD-sensitive modules may only be carried out if
– the measuring equipment is grounded (e.g. via the protective conductor)
or
– in the case of floating measuring instruments, the probe is briefly dis-
charged before a measurement is taken (e.g. through contact with bare
control housing).
The unit may be used only for the applications described in the catalog, and
only in combination with the equipment and components recommended and
approved by SIEMENS (e.g. SINUMERIK 840D/FM-NC).
ESD instructions
Proper use
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SINUMERIK 840Di Manual (HBI) – 06.03 Edition
SINUMERIK 840Di Manual
Preface
Notes