Siemens SINUMERIK 840D sl Parts list manual

SINUMERIK
Function Manual · 04/2010
SINUMERIK 840D/840Di/810D/PCU50 on Windows and
SINUMERIK 840D sl NC Program Management DNC
Motion Control Information System
s

DNC Plant / DNC Cell
Book 1
1
DNC IFC SINUMERIK
Book 2
2
Appendix A
Motion Control Information
System
SINUMERIK
840D/840Di/810D/PCU50 on
Windows and SINUMERIK 840D sl
NC Program Management DNC
Function Manual
Valid for
Controller
SINUMERIK 840D powerline
SINUMERIK 840Di
SINUMERIK 840D sl
SINUMERIK 810D powerline
Software Version
Motion Control Information System DNC 2.3
04/10 Edition

SINUMERIK® documentation
Registered trademarks
All designations with the trademark symbol ® are registered trademarks of Siemens AG. Other
designations in this documentation may be trademarks whose use by third parties for their own purposes
may infringe the rights of the owner.
Disclaimer of liability
We have checked that the contents of this document correspond to the hardware and software
described. Nonetheless, differences might exist and therefore we cannot guarantee that they are
completely identical. Nevertheless, the information contained in this document is reviewed regularly and
any necessary changes will be included in subsequent editions.
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the "Remarks" column.
Status codes in the "Remarks" columns:
A .... New documentation.
B .... Unrevised reprint with new order number.
C .... Revised edition with new status.
Release Order No. Remark
03/03 6FC5297-1AE80-0BP0 A
04/05 6FC5297-2AE80-0BP0 C
05/07 6FC5297-2AE80-0BP1 C
04/10 6FC5297-2AE80-0BP2 B
Copyright © Siemens AG 1995 - 2010.
Order no. 6FC5297-2AE80-0BP2
Siemens AG 2010.
Subject to change without prior notice

04/10 Preface
© Siemens AG 2010 All Rights Reserved
Motion Control Information System DNC (FBDN) - 04/10 Edition v
Preface
SINUMERIK documentation
The SINUMERIK documentation is organized in three parts:
General documentation
User documentation
Manufacturer/service documentation
Information on the following topics is available at
http://www.siemens.com/motioncontrol/docu
Ordering documentation
Here you can find an up-to-date overview of publications.
Downloading documentation
Links to more information for downloading files from Service & Support.
Searching documentation online
Information on DOConCD and direct access to the publications in DOConWEB.
Individually compiling documentation on the basis of Siemens contents with the
My Documentation Manager (MDM), refer to http://www.siemens.com/mdm
My Documentation Manager provides you with a range of features for
generating your own machine documentation.
Training and FAQs
Information on our range of training courses and FAQs (frequently asked
questions) is available via the page navigation.
Target group
Project engineers, technologists (of the machine manufacturers), commissioning
engineers (for systems/machines), programmers.
Benefits
The Function Manual describes the functions so that the target group is familiar
with and can select them. It provides the target group with the information required
to implement the functions.

Preface 04/10
© Siemens AG 2010 All Rights Reserved
vi Motion Control Information System DNC (FBDN) - 04/10 Edition
Standard scope
This Programming Guide describes the functionality afforded by standard
functions. Extensions or changes made by the machine tool manufacturer are
documented by the machine tool manufacturer.
Other functions not described in this documentation might be executable in the
control. However, no claim can be made regarding the availability of these
functions when the equipment is first supplied or in the event of servicing.
For the sake of simplicity, this documentation does not contain all detailed
information about all types of the product and cannot cover every conceivable case
of installation, operation, or maintenance.
Technical support
If you have any technical questions, please contact our hotline:
Europe and Africa:
Phone: +49 180 / 5050 - 222
Fax: +49 180 / 5050 - 223
0.14 €/min. from German landlines, max. 0.42 €/min for calls from a mobile
phone
Internet: http://www.siemens.com/automation/support-request
America:
Phone: [phone]
Fax: [phone]
E-mail: mailto:[e-mail]
Asia/Pacific:
Phone: [phone]
Fax: [phone]
E-mail: mailto:[e-mail]
Questions about the documentation
If you have any queries (suggestions, corrections) in relation to this documentation,
please fax or e-mail us:
Fax: [phone]
E-mail: mailto:[e-mail]
A fax form is available in the appendix of this document.
SINUMERIK Internet address
http://www.siemens.com/sinumerik

04/10 Preface
© Siemens AG 2010 All Rights Reserved
Motion Control Information System DNC (FBDN) - 04/10 Edition vii
EC Declaration of Conformity
The EC Declaration of Conformity for the EMC Directive can be
viewed/downloaded from the Internet at: http://support.automation.siemens.com
under the Product Order No. 15257461, or at the relevant branch office of I DT MC
Division of Siemens AG.
Safety information
These Operating Instructions contain information which you should observe to
ensure your own personal safety as well as to protect the product and connected
equipment. Notices referring to your personal safety are highlighted in the manual
by a safety alert symbol; notices referring to property damage do not have a safety
alert symbol. Depending on the hazard level, warnings are indicated in a
descending order as follows:
!
DANGER
Indicates that death or severe personal injury will result if proper precautions are
not taken.
!
Warning
indicates that death or severe personal injury may result if proper precautions are
not taken.
!
Caution
(With warning triangle) Indicates that minor personal injury may result if proper
precautions are not taken.
Caution
(Without warning triangle) Indicates that property damage may result if proper
precautions are not taken.
Attention
Indicates that an unwanted result or situation may result if the appropriate advice
is not taken into account.
In the event of a number of levels of danger prevailing simultaneously, the warning
corresponding to the highest level of danger is always used. A notice warning of
injury to persons with a warning symbol may also include a warning relating to
property damage.

Preface 04/10
© Siemens AG 2010 All Rights Reserved
viii Motion Control Information System DNC (FBDN) - 04/10 Edition
Qualified personnel
The product/system that belongs to this documentation may be operated only by
personnel qualified for the associated task while observing the appropriate
documentation for the associated task, in particular, the included safety and
warning notes. Because of their training and experience, qualified personnel can
recognize any risks involved with handling these products/systems and avoid any
possible dangers.
Correct usage of Siemens products
Please note the following:
!Warning
Siemens products must only be used for the applications specified in the catalog and in
the technical documentation. If third-party products and components are to be used, they
must be recommended or approved by Siemens. These products can only function
correctly and safely if they are transported, stored, set up, mounted, installed,
commissioned, operated and maintained correctly. The permissible ambient conditions
must be adhered to. The notes in the associated documentation must be complied with.
Further information
Note
This symbol always appears in this documentation where further, explanatory
information is provided.
Machine manufacturer
This shown symbol always appears in this document to indicate that the machine
manufacturer can affect or modify the function described. Observe the machine
manufacturer’s specifications.
Registered trademarks
All designations with the trademark symbol ® are registered trademarks of Siemens AG.
Other designations in this documentation may be trademarks whose use by third parties for
their own purposes can violate the rights of the owner.
Disclaimer of liability
We have checked the contents of this document for agreement with the hardware and
software described. However, since deviations cannot be precluded entirely, we cannot
guarantee full consistency. The information given in this publication is reviewed at regular
intervals and any corrections that might be necessary are made in the subsequent editions.


05.07 DNC Plant/DNC Cell (FBDN1)
Contents
© Siemens AG 2010 All Rights Reserved
Motion Control Information System DNC (FBDN) - 04/10 Edition FBDN1/i
Motion Control Information System
SINUMERIK 840D/840Di/810D/PCU50 on Windows
and SINUMERIK 840D sl
NC Program Management DNC
DNC Plant/DNC Cell (FBDN1)
1 Introduction................................................................................................................................... 1-11
1.1 Product description ..................................................................................................................... 1-12
1.1.1 MCIS for machine tools............................................................................................................ 1-13
1.1.2 DNC NC program management............................................................................................... 1-14
1.2 Fields of application and system variants ................................................................................... 1-15
1.2.1 DNC Plant ................................................................................................................................ 1-15
1.2.2 DNC HMI.................................................................................................................................. 1-16
1.2.3 DNC on terminal server............................................................................................................ 1-16
1.2.4 DNC Cell.................................................................................................................................. 1-17
1.2.5 DNC IFC SINUMERIK.............................................................................................................. 1-18
1.2.6 DNC Compare ......................................................................................................................... 1-18
1.2.7 DNC IFC Serial ........................................................................................................................ 1-19
1.2.8 DNC IFC Dialog (dialog function)............................................................................................. 1-19
1.2.9 DNC IFC file system ................................................................................................................ 1-19
1.2.10 DNC Machine......................................................................................................................... 1-19
2 Plant structure............................................................................................................................... 2-21
2.1 Plant topology ............................................................................................................................. 2-22
2.2 DNC functions on hardware components .................................................................................... 2-26
2.2.1 DNC Cell computer .................................................................................................................. 2-26
2.2.2 DNC Plant computer ................................................................................................................ 2-26
2.2.3 DNC HMI computer.................................................................................................................. 2-26
2.2.4 Station PC................................................................................................................................ 2-27
2.2.5 NC programming system ......................................................................................................... 2-27
2.2.6 Tool setting device terminal ..................................................................................................... 2-27
2.2.7 Controller ................................................................................................................................. 2-28

DNC Plant/DNC Cell (FBDN1) 05.07
Contents
© Siemens AG 2010 All Rights Reserved
FBDN1/ii Motion Control Information System DNC (FBDN) - 04/10 Edition
3 Operator interface......................................................................................................................... 3-29
3.1 Explorer layout for DNC and DNC Admin ................................................................................... 3-30
3.1.1 Explorer layout ......................................................................................................................... 3-30
3.1.2 Display formats....................................................................................................................... 3-35
3.1.3 Operation ................................................................................................................................. 3-36
3.1.4 Languages ............................................................................................................................... 3-36
3.2 View filter .................................................................................................................................... 3-37
3.2.1 Creating or changing filters ...................................................................................................... 3-39
3.2.2 Saving the filter criteria ............................................................................................................ 3-42
3.2.3 Examples of the view filter ....................................................................................................... 3-45
3.3 User-specific tree view................................................................................................................ 3-51
3.4 Print function ............................................................................................................................... 3-53
3.4.1 Print preview ............................................................................................................................ 3-54
3.4.2 Printing..................................................................................................................................... 3-55
3.5 Creating a CSV file ..................................................................................................................... 3-57
4 NC data management ................................................................................................................... 4-59
4.1 Maintenance functions ................................................................................................................ 4-60
4.1.1 Creating/changing administrative data..................................................................................... 4-60
4.1.2 Importing NC data.................................................................................................................... 4-66
4.1.3 Editing NC data........................................................................................................................ 4-73
4.2 Download/upload functions ......................................................................................................... 4-74
4.2.1 Downloading NC data .............................................................................................................. 4-76
4.2.2 Downloading NC data to SINUMERIK* with DNC IFC SINUMERIK ........................................ 4-77
4.2.3 Uploading NC data................................................................................................................... 4-78
4.2.4 Uploading NC data from SINUMERIK* .................................................................................... 4-80
4.3 Version management and release / trial cut identifier .................................................................. 4-82
4.3.1 Version management............................................................................................................... 4-82
4.3.2 Release / trial cut identifier....................................................................................................... 4-85
4.4 DNC Compare ............................................................................................................................ 4-87
4.4.1 Machine comparison for SINUMERIK* .................................................................................... 4-87
4.4.2 Individual NC data comparison ................................................................................................ 4-89
4.4.3 Print function for the individual NC data comparison ............................................................... 4-90
4.5 Archiving (manual) ...................................................................................................................... 4-93
4.5.1 General .................................................................................................................................... 4-93
4.5.2 Archive results ......................................................................................................................... 4-94
4.5.3 Displaying archive results ........................................................................................................ 4-95
4.6 Data organization........................................................................................................................ 4-96
4.6.1 Database.................................................................................................................................. 4-96
4.6.2 File system............................................................................................................................. 4-104
4.7 Consistency check .................................................................................................................... 4-106
4.7.1 General .................................................................................................................................. 4-106
4.7.2 Consistency check when DNC Admin is started .................................................................... 4-107
4.7.3 Consistency Check dialog...................................................................................................... 4-108