Siemens SINUMERIK 840D sl User manual

03/2009
SINUMERIK 840D sl/ 840Di sl/
SINAMICS S120
Diagnostics Manual
Valid for
Control
SINUMERIK 840D sl/ 840DE sl
SINUMERIK 840Di sl/ 840DiE sl
Software
NCU Systemsoftware für 840D sl/ 840DE sl 2.6
Systemsoftware für 840Di sl/ 840DiE sl 1.4
Drive
SINAMICS S120
Overview of System Error Alarms 1
Overview of Alarms 2
List of Action Numbers 3
System Reactions on Alarms 4
Appendix A

Copyright © Siemens AG 2009
Order No. 6FC5398-6BP10-4BA0
Subject to change without prior notice
SINUMERIK® Documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the "Remarks" column.
Status code in the "Remarks" column:
Registered Trademarks
All designations with the trademark symbol ® are registered trademarks of Siemens AG. Other designations in this documentation may be trade-
marks whose use by third parties for their own purposes may infringe the rights of the owner.
Liability disclaimer
We have checked that the contents of this document correspond to the hardware and software described. Nonetheless, differences might exist
and therefore we cannot guarantee that they are completely identical. The information contained in this document is, however, reviewed regularly
and any necessary changes will be included in the next edition.
A .... New documentation
B .... Unrevised reprint with new order number
C .... Revised edition with new status
Edition Order No. Remarks
03/2006 6FC5398-6BP10-1BA0 C
11/2006 6FC5398-6BP10-2BA0 C
01/2008 6FC5398-6BP10-3BA0 C
03/2009 6FC5398-6BP10-4BA0 C

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©Siemens AG, 2009. All Rights Reserved
SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009
Preface
SINUMERIK Documentation
The SINUMERIK documentation is organized in 3 parts:
•General documentation
•User documentation
•Manufacturer/service documentation
Information on the following topics is available at
http://www.siemens.com/motioncontrol/docu:
•Ordering documentation
Here you can find an up-to-date overview of publications.
•Downloading documentation
Links to more information for downloading files from Service & Support.
•Researching documentation online
Information on DOConCD and direct access to the publications in DOCon-
WEB.
•Compiling individual documentation on the basis of Siemens contents with the
My Documentation Manager (MDM), refer to http://www.siemens.com/mdm.
My Documentation Manager provides you with a range of features for genera-
ting your own machine documentation.
•Training and FAQs
Information on the range of training courses and FAQs (frequently asked
questions) are available via the page navigation.
Target audience
Project engineers, technologists (of machine manufacturers), start-up engineers
(of systems/machines), programmers.
Benefits
The Diagnostics Manual enables the intended target group to evaluate error and
fault indications and to respond accordingly.
With the help of the Diagnostics Manual, the target group has an overview of the
various diagnostic options and diagnostic tools.

Preface 03/2009
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©Siemens AG, 2009. All Rights Reserved
SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009
Standard version
This Diagnostics Manual only describes the functionality of the standard version.
Extensions or changes made by the machine tool manufacturer are documented
by the machine tool manufacturer.
Other functions not described in this documentation might be executable in the
control. This does not, however, represent an obligation to supply such functions
with a new control or when servicing.
Further, for the sake of simplicity, this documentation does not contain all detailed
information about all types of the product and cannot cover every conceivable
case of installation, operation or maintenance.
Technical Support
If you have any technical questions, please contact our hotline:
Europe / Africa
Phone [phone]
Fax [phone]
€ 0.14/min. from German landlines, mobile phone prices may differ.
Internet http://www.siemens.com/automation/support-request
America
Phone [phone]
Fax [phone]
Email mailto:[e-mail]
Asien / Pazific
Phone [phone]
Fax [phone]
Email mailto:[email protected]
Note
National phone numbers for technical support are provided under the following
Internet address: http://www.automation.siemens.com/partner

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©Siemens AG, 2009. All Rights Reserved
SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009
Questions about this documentation
If you have any queries (suggestions, corrections) in relation to this documenta-
tion, please send a fax or email to the following address:
A fax form is available at the end of this document.
SINUMERIK Internet address
http://www.siemens.com/sinumerik
CompactFlash cards for the user (only for hardware descriptions)
•The SINUMERIK CNC supports the file systems FAT16 and FAT32 for Com-
pactFlash cards. You may need to format the memory card if you want to use
a memory card from another device or if you want to ensure the compatibility
of the memory card with the SINUMERIK. However, formatting the memory
card will permanently delete all data on it.
•Do not remove the memory card while it is being accessed. This can result in
damage to the memory card and the SINUMERIK as well as the data on the
memory card.
•If you cannot use a memory card with the SINUMERIK, it is probably because
the memory card is not formatted for the control system (e.g. Ext3 Linux file
system), the memory card file system is faulty or it is the wrong type of memory
card.
•Insert the memory card carefully and the right way round into the memory card
slot (observe indicators such as arrow or similar). This way you avoid mecha-
nical damage to the memory card or the device.
•Only use memory cards that have been approved by Siemens for use with
SINUMERIK. Even though the SINUMERIK complies with the general industry
standards for memory cards, it is possible that memory cards from some
manufacturers will not function perfectly in this device or are not completely
compatible with it (you can obtain information on compatibility from the
memory card manufacturer or supplier).
•The "CompactFlash® 5000 Industrial Grade" CompactFlash card from San-
Disk has been approved for SINUMERIK (Order Number 6FC5313-5AG00-
0AA0).
Fax [phone]
Email mailto:docu.motionc[email protected]

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©Siemens AG, 2009. All Rights Reserved
SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009
Safety Instructions
This Manual contains information which you should carefully observe to ensure
your own personal safety and the prevention of material damage. The notices
referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring to property damage only have no safety alert symbol
The warnings appear in decreasing order of risk as given below.
t
If several hazards of different degrees occur, the hazard with the highest degree
must always be given priority. A warning notice accompanied by a safety alert
symbol indicating a risk of bodily injury can also indicate a risk of property dam-
age.
Qualified Personnel
The associated device/system may only be set up and operated using this docu-
mentation. Commissioning and operation of a device/system may only be per-
formed by qualified personnel. Qualified persons are defined as persons who are
authorized to commission, to ground, and to tag circuits, equipment, and systems
in accordance with established safety practices and standards.
Danger
Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury or in substantial property damage.
Warning
Indicates that death or severe personal injury will result if proper precautions are
not taken.
Caution
with a warning triangle indicates that minor personal injury can result if proper pre-
cautions are not taken.
Caution
without a warning triangle indicates that property damage can result if proper pre-
cautions are not taken.
Notice
indicates a potential situation which, if not avoided, may result in an undesirable
event or state.

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©Siemens AG, 2009. All Rights Reserved
SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009
Contents
1 Overview of System Error Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.1 Subject matter of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.2 Structure of alarm description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.3 Number ranges of the alarm numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
1.4 System errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
2 Overview of Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
2.1 NCK alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
2.2 HMI-Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-558
2.3 SINAMICS-Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-630
2.4 Drives alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-995
2.5 PLC alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1005
3 List of Action Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1027
4 System Reactions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1041
4.1 System Reaction on SINUMERIK Alarms . . . . . . . . . . . . . . . . . . . . . . . . . 4-1041
4.2 Cancel criteria for alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1044
4.3 System reactions on SINAMICS Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1045
A Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1049
A.1 Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1049

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©Siemens AG, 2009. All Rights Reserved
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©Siemens AG, 2009. All Rights Reserved
SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009
Overview of System Error Alarms 1
1.1 Subject matter of this manual
This manual is intended as a work of reference. It allows the operator at the
machine tool:
−To correctly assess special situations when operating the machine.
−To ascertain the reaction of the system to the special situation.
−To utilize the possibilities for continued operation following the special sit-
uation.
−To follow references to other documentation containing further details.
Scope
This manual describes the alarms / messages from the NC kernel (NCK) area,
the PLC and the drives.
For special situations in conjunction with the integrated PLC, please refer to the
SIMATIC S7-300 documentation.
The alarms are sorted by ascending alarm number in each section. There are
gaps in the sequence.
1.2 Structure of alarm description
Each alarm consists of an alarm number and alarm text. There are four descrip-
tion categories:
•Explanation
•Reaction
•Remedy
•Program continuation
For a more detailed explanation of the "Reaction" category, please refer to
section: "System reactions on alarms"
For a more detailed explanation of the "Program continuation" category, please
refer to the section: "Clear criteria for alarms"

Overview of System Error Alarms 03/2009
Structure of alarm description
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©Siemens AG, 2009. All Rights Reserved
SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009
Structure of the alarms for the number range 200 000 - 299 999
Each alarm (fault or warning), consisting of a number, location (optional) and
alarm text, is indicated with further information for the following categories:
•Reaction
•Acknowledgment
•Cause
•Remedy
Note
Instead of <location>, the following is indicated in the alarm display:
•Axis name and drive number or
•Bus and slave number of the PROFIBUS DP component affected
For a more detailed explanation of the "Reaction" / "Acknowledgement" category,
please refer to section: "System reactions on SINAMICS alarms".
"Cause":
For the cause of the alarm/warning, the fault / warning value is prepared as far as
possible in text form.
Action list
The actions described in the alarm texts ("Action %---") are explained in detail in
the table in the "Action list" section.