Siemens RUGGEDCOM MX5000RE User manual

Edition 01/2021
Installation Manual
SIMATIC NET
Rugged Multi Service Platforms
RUGGEDCOM MX5000RE
https://www.siemens.com

SIMATIC NET
Rugged Multi Service Platforms
RUGGEDCOM MX5000RE
Installation Manual
Preface
Introduction 1
Installing the Device 2
Device Management 3
Modules 4
Technical Specifications 5
Certification 6
01/2021
C79000-G8976-1060-13

Legal Information
Warning Notice System
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety
alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown
below are graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger
will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning
relating to property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the
specific task in accordance with the relevant documentation, in particular its warning notices and safety
instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper Use of Siemens Products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant
technical documentation. If products and components from other manufacturers are used, these must be
recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning,
operation and maintenance are required to ensure that the products operate safely and without any
problems. The permissible ambient conditions must be complied with. The information in the relevant
documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of
the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Digital Industry
Process Automation
Postfach 48 48
90026 NÜRNBERG
GERMANY
© 01/2021 Subject to Change Copyright © Siemens 2021
All rights reserved

Table of Contents
Preface ............................................................................................................................................ v
Related Documents ................................................................................................................. v
Accessing Documentation ....................................................................................................... v
Registered Trademarks ............................................................................................................ v
Warranty ................................................................................................................................ vi
Training .................................................................................................................................. vi
Customer Support .................................................................................................................. vi
Contacting Siemens ............................................................................................................... vii
1 Introduction ........................................................................................................................... 1
1.1 Feature Highlights ................................................................................................. 1
1.2 Description ............................................................................................................ 2
1.3 Required Tools and Materials ................................................................................. 5
1.4 Decommissioning and Disposal ............................................................................. 5
1.5 Cabling Recommendations .................................................................................... 5
1.5.1 Protection On Twisted-Pair Data Ports .................................................................... 5
1.5.2 Gigabit Ethernet 1000Base-TX Cabling Recommendations ...................................... 6
1.5.3 Supported Fiber Optic Cables ................................................................................ 6
1.6 Patch Panels .......................................................................................................... 7
2 Installing the Device ............................................................................................................. 9
2.1 General Procedure ............................................................................................... 10
2.2 Unpacking the Device ......................................................................................... 10
2.3 Installing the Power Supply Patch Cables ............................................................. 11
2.4 Installing the Chassis Ground Connection ............................................................ 13
2.5 Connecting the Failsafe Alarm Relay .................................................................... 14
2.6 Installing the Fan Tray Cables .............................................................................. 16
2.7 Installing the Mounting Brackets ......................................................................... 18
2.8 Installing the EMI Gaskets ................................................................................... 18
2.9 Assembling the RUGGEDCOM MX5000 and RUGGEDCOM MX5000RE ................... 20
2.10 Installing the Fan Tray ......................................................................................... 22
2.11 Installing the Patch Panels ................................................................................... 23
2.12 Connecting the Network Cables .......................................................................... 25
2.13 Installing the Front Panel .................................................................................... 26
2.14 Mounting the RUGGEDCOM MX5000RE ............................................................... 26
2.15 Connecting Power ............................................................................................... 27
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Table of Contents
2.15.1 Connecting Power to the Enclosure ..................................................................... 28
3 Device Management ........................................................................................................... 29
3.1 Connecting to the Device .................................................................................... 29
3.2 Configuring the Device ........................................................................................ 30
3.3 Accessing the CompactFlash Card ........................................................................ 30
4 Modules ............................................................................................................................... 33
4.1 Available Modules ............................................................................................... 34
4.2 Installing/Removing Line Modules ........................................................................ 37
4.3 Installing/Removing Power Supply Modules ......................................................... 39
5 Technical Specifications ...................................................................................................... 43
5.1 Power Supply Specifications ................................................................................ 43
5.2 Failsafe Relay Specifications ................................................................................ 43
5.3 Operating Environment ....................................................................................... 43
5.4 Mechanical Specifications .................................................................................... 44
5.5 Dimension Drawings ........................................................................................... 44
6 Certification ......................................................................................................................... 47
6.1 Approvals ............................................................................................................ 47
6.1.1 TÜV SÜD ............................................................................................................. 47
6.1.2 European Commission (EC) ................................................................................. 47
6.1.3 FDA/CDRH ........................................................................................................... 48
6.1.4 FCC ..................................................................................................................... 48
6.1.5 ISED .................................................................................................................... 48
6.1.6 ISO ...................................................................................................................... 49
6.1.7 RoHS ................................................................................................................... 49
6.1.8 Other Approvals .................................................................................................. 49
6.2 MIL-STD Ratings .................................................................................................. 49
6.3 EMC and Environmental Type Tests ..................................................................... 50
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Preface
This guide describes the RUGGEDCOM MX5000RE. It describes the major features of
the device, installation, commissioning and important technical specifications.
It is intended for use by network technical support personnel who are responsible
for the installation, commissioning and maintenance of the device. It is also
recommended for use by network and system planners, system programmers, and
line technicians.
Related Documents
Other documents that may be of interest include:
Document Title Link
RUGGEDCOM ROX CLI Configuration Manual https://support.industry.siemens.com/cs/ww/en/
view/109481701
RUGGEDCOM ROX Web Interface Configuration
Manual
https://support.industry.siemens.com/cs/ww/en/
view/109481702
RUGGEDCOM Modules Catalog for MX5000RE https://support.industry.siemens.com/cs/ww/en/
view/109748780
RUGGEDCOM SFP Transceivers Catalog https://support.industry.siemens.com/cs/ww/en/
view/109482309
Accessing Documentation
The latest user documentation for RUGGEDCOM MX5000RE is available online at
https://support.industry.siemens.com . To request or inquire about a user document,
contact Siemens Customer Support.
Registered Trademarks
RUGGEDCOM ™ and ROS™ are trademarks of Siemens AG.
Linux® is the registered trademark of Linus Torvalds in the United States and other
countries.
The registered trademark Linux® is used pursuant to a sublicense from LMI, the
exclusive licensee of Linus Torvalds, owner of the mark on a world-wide basis.
Other designations in this manual might be trademarks whose use by third parties
for their own purposes would infringe the rights of the owner.
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Preface
Warranty
Warranty
Siemens warrants this product for a period of five (5) years from the date of
purchase, conditional upon the return to factory for maintenance during the
warranty term. This product contains no user-serviceable parts. Attempted service by
unauthorized personnel shall render all warranties null and void. The warranties set
forth in this article are exclusive and are in lieu of all other warranties, performance
guarantees and conditions whether written or oral, statutory, express or implied
(including all warranties and conditions of merchantability and fitness for a particular
purpose, and all warranties and conditions arising from course of dealing or usage
or trade). Correction of nonconformities in the manner and for the period of time
provided above shall constitute the Seller’s sole liability and the Customer’s exclusive
remedy for defective or nonconforming goods or services whether claims of the
Customer are based in contract (including fundamental breach), in tort (including
negligence and strict liability) or otherwise.
For warranty details, visit https://www.siemens.com or contact a Siemens customer
service representative.
Training
Siemens offers a wide range of educational services ranging from in-house training
of standard courses on networking, Ethernet switches and routers, to on-site
customized courses tailored to the customer's needs, experience and application.
Siemens' Educational Services team thrives on providing our customers with the
essential practical skills to make sure users have the right knowledge and expertise
to understand the various technologies associated with critical communications
network infrastructure technologies.
Siemens ' unique mix of IT/Telecommunications expertise combined with domain
knowledge in the utility, transportation and industrial markets, allows Siemens to
provide training specific to the customer's application.
For more information about training services and course availability, visit https://
www.siemens.com or contact a Siemens Sales representative.
Customer Support
Customer support is available 24 hours, 7 days a week for all Siemens customers.
For technical support or general information, contact Siemens Customer Support
through any of the following methods:
Online
Visit http://www.siemens.com/automation/support-request to submit a
Support Request (SR) or check on the status of an existing SR.
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Preface
Contacting Siemens
Telephone
Call a local hotline center to submit a Support Request (SR). To locate a
local hotline center, visit https://w3.siemens.com/aspa_app/?lang=en.
Mobile App
Install the Industry Online Support app by Siemens AG on any Android,
Apple iOS or Windows mobile device and be able to:
• Access Siemens' extensive library of support documentation,
including FAQs and manuals
• Submit SRs or check on the status of an existing SR
• Contact a local Siemens representative from Sales, Technical Support,
Training, etc.
• Ask questions or share knowledge with fellow Siemens customers
and the support community
Contacting Siemens
Address Siemens AG
Industry Sector
300 Applewood Crescent
Concord, Ontario
Canada, L4K 5C7
Telephone Toll-free: 1 888 264 0006
Tel: [phone]
Fax: [phone]
E-Mail [email protected]
Web https://www.siemens.com
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Preface
Contacting Siemens
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Introduction 1
The RUGGEDCOM MX5000RE is a MIL-STD, high-port density routing and switching
platform, designed to operate in the most demanding environments.The
RUGGEDCOM MX5000RE can withstand high levels of electromagnetic interference,
radio frequency interference, and a wide temperature range of -40 to 85 °C (-40 to
185 °F). The RUGGEDCOM MX5000RE is designed to meet the challenging climatic
and environmental demands found in utility, industrial, and military network
applications.
The RUGGEDCOM MX5000RE 's superior hardware design, coupled with the
embedded RUGGEDCOM MX5000RE operating system, provides improved system
reliability for the most demanding network applications. The cyber security and
networking features make it ideally suited for creating secure Ethernet networks for
mission critical, real-time, control applications.
The RUGGEDCOM MX5000RE is a scalable, modular platform providing the ability to
change the configuration as the network grows and needs change.
The enclosure is a tough, welded aluminum, hard-mount enclosure built to house
Siemens networking products and provide MIL-STD ratings for shock, vibration,
emissions, immunity, temperature, and humidity. Ten external patch panels with
up to 64 MIL grade round connectors provide tremendous flexibility and allow the
enclosure to be employed in many diverse applications. A variety of patch panel
cable assemblies allow convenient and simple mapping from internal electronics to
the outside world.
The enclosure is rated for IP65 ingress protection, meaning that it is dust tight and
can withstand water from a nozzle in any direction. Constructed with aluminum
extrusions with fins on both sides and combined with high reliability internal
circulation fans, the enclosure optimizes heat transfer without the exchange of
outside air and improves the MTBF for the enclosed electronics.
The RUGGEDCOM MX5000 installed with the enclosure provides an extremely
flexible package with MIL-STD approvals, continuing Siemens's tradition of
pioneering advanced networking solutions specifically for the harsh environments
found in military applications.
This section provides more information about the RUGGEDCOM MX5000RE.
1.1 Feature Highlights
Ethernet Ports
• Up to 48 x 10/100Base-TX copper Ethernet ports
• Up to 48 x 100Base-FX fiber optical Ethernet ports
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Introduction
1.2Description
• Up to 2 x Gigabit Ethernet ports
• Long-haul optics allow distances up to 90 km (56 mi)
• Multiple connector types: ST, MTRJ, LC, SC
Reliability in Harsh Environments
• Immunity to EMI and high voltage electrical transients
• Zero-Packet-Loss Technology
• -40 to 85 °C (-40 to 185 °F) operating temperature (no fans within chassis or
modules)
• [Optional] Conformal coated printed circuit boards
Universal Power Supply Options
• Fully integrated, dual-redundant (optional) power supplies
• Universal high voltage ranges: 88-300 VDC or 85-264 VAC
• Terminal blocks for reliable maintenance-free connections
• CSA/UL 62368-1 safety approved to 85 °C (185 °F)
Enclosure Features
• Welded 6061-T4 aluminum extrusion construction
• Welded 6061-T6 aluminum mounting brackets for MIL901D hard mounting
• Configurable patch panel allows up to 64 MIL grade circular connectors for both
copper and fiber media
• Integrated cable management for strain relief
• Removable front panel with EMI glass for service and maintenance
• Hard-mounted brackets fit standard 48 cm (19 in) rack mount equipment
• Dual internal MIL grade high reliability fans minimize internal temperature
gradient with no outside air exchange
• IEC 60529 IP65 rated; dust tight, water jets
1.2 Description
The RUGGEDCOM MX5000RE features various ports, controls and indicator
LEDs on individual modules and the front panel for connecting, configuring and
troubleshooting the device.
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Introduction
1.2Description
4
6
7
8
10
11
4
5
1
2
3
9
12
1 Control Module
2 Power Supply Module
3 Line Module (Typical)
4 Alarm Indicator LED
5 Lamp Test/Alarm Cut-Off (LT/ACO) Button
6 Management Ethernet Port
7 Utility USB Port
8 RS232 Serial Console Port (DB9)
9 Failsafe Alarm Relay
10 CompactFlash Card Port
11 Power Supply Module Indicator LEDs
12 Power Supply Terminal Block
Figure1.1 RUGGEDCOM MX5000RE Modules
When the RUGGEDCOM MX5000RE is configured for rack front mounting, these
ports, controls and LEDs are located on the front panel.
43 5 6
1
1
2
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Introduction
1.2Description
1 Power Supply Module Indicator LEDs
2 Alarm Indicator LEDs
3 Utility USB Port
4 Management Ethernet Port
5 Lamp Test/Alarm Cut-Off (LT/ACO) Button
6 RS232 Serial Console Port (DB9)
Figure1.2 Front Panel
Figure1.3 Front Panel – Fan Controller Option
Power Supply Module Indicator
LEDs
Indicate the status of the power modules.
• I = The power supply is receiving power
• O = The power supply is supplying power
Alarm Indicator LED Indicates when an alarm condition exists.
• Green = Alarms cleared/acknowledged
• Red = Alarm
Lamp Test/Alarm Cut-Off (LT/
ACO) Button
This button performs two functions:
• Press and hold this button to test all indicator LEDs
• Press and release this button to acknowledge an active alarm
Management Port This 10/100Base-T Ethernet port is used for system management
that is out-of-band from the switch fabric.
Utility USB Port Use the USB port to upgrade the RUGGEDCOM RUGGEDCOM
MX5000RE software or install files, such as configuration files and
feature key files. For more information, refer to the RUGGEDCOM
ROX Configuration Manual for the RUGGEDCOM MX5000RE.
Compact Flash Card Port Houses the CompactFlash (CF) card that contains active and backup
installations of RUGGEDCOM RUGGEDCOM MX5000RE, along
with the configuration database and other system data. For more
information, refer to "Accessing the CompactFlash Card (Page
30)".
RS232 Serial Console Port The serial console port is for interfacing directly with the device
and accessing initial management functions. For information
about connecting to the device via the serial console port, refer to
"Connecting to the Device (Page 29)".
Failsafe Alarm Relay Latches to default state when a power disruption or other alarm
condition occurs. For more information, refer to:
•"Connecting the Failsafe Alarm Relay (Page 14)"
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Introduction
1.3Required Tools and Materials
•"Failsafe Relay Specifications (Page 43)"
Power Supply Terminal Block A pluggable terminal block. For more information, refer to
"Connecting Power (Page 27)".
1.3 Required Tools and Materials
The following tools and materials are required to install the RUGGEDCOM MX5000RE:
Tools/Materials Purpose
AC or DC power cord (16 AWG) For connecting power to the device.
CAT-5 Ethernet cables For connecting the device to the network.
Flathead screwdriver For assembling the RUGGEDCOM MX5000RE
Phillips screwdriver For assembling the RUGGEDCOM MX5000RE
1.4 Decommissioning and Disposal
Proper decommissioning and disposal of this device is important to prevent malicious
users from obtaining proprietary information and to protect the environment.
Decommissioning
This device may include sensitive, proprietary data. Before taking the device out of
service, either permanently or for maintenance by a third-party, make sure it has
been fully decommissioned.
For more information, refer to the associated Configuration Manual.
Recycling and Disposal
For environmentally friendly recycling and disposal of this device and related
accessories, contact a facility certified to dispose of waste electrical and electronic
equipment. Recycling and disposal must be done in accordance with local
regulations.
1.5 Cabling Recommendations
Before connecting the device, be aware of the recommendations and considerations
outlined in this section.
1.5.1 Protection On Twisted-Pair Data Ports
All copper Ethernet ports on RUGGEDCOM products include transient suppression
circuitry to protect against damage from electrical transients and conform with
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Introduction
1.5.2Gigabit Ethernet 1000Base-TX Cabling Recommendations
IEC 61850-3 and IEEE 1613 Class 1 standards. This means that during a transient
electrical event, communications errors or interruptions may occur, but recovery is
automatic.
Siemens also does not recommend using copper Ethernet ports to interface with
devices in the field across distances that could produce high levels of ground
potential rise (i.e. greater than 2500 V), during line-to-ground fault conditions.
1.5.2 Gigabit Ethernet 1000Base-TX Cabling Recommendations
The IEEE 802.3ab Gigabit Ethernet standard defines 1000 Mbit/s Ethernet
communications over distances of up to 100 m (328 ft) using all 4 pairs in category
5 (or higher) balanced, unshielded twisted-pair cabling. For wiring guidelines,
system designers and integrators should refer to the Telecommunications Industry
Association (TIA) TIA/EIA-568-A wiring standard that characterizes minimum cabling
performance specifications required for proper Gigabit Ethernet operation. For
reliable, error-free data communication, new and pre-existing communication paths
should be verified for TIA/EIA-568-A compliance.
The following table summarizes the relevant cabling standards:
Cabling
Category
1000Base-
TX Compliant
Required Action
< 5 No New wiring infrastructure required.
5 Yes Verify TIA/EIA-568-A compliance.
5e Yes No action required. New installations should be designed with
Category 5e or higher.
6 Yes No action required.
> 6 Yes Connector and wiring standards to be determined.
Follow these recommendations for copper data cabling in high electrical noise
environments:
• Data cable lengths should be as short as possible, preferably 3 m (10
ft) in length. Copper data cables should not be used for inter-building
communications.
• Power and data cables should not be run in parallel for long distances, and
should be installed in separate conduits. Power and data cables should intersect
at 90° angles when necessary to reduce inductive coupling.
• Shielded/screened cabling can be used when required. Care should be taken to
avoid the creation of ground loops with shielded cabling.
1.5.3 Supported Fiber Optic Cables
The following fiber optic cable types are supported under the stated conditions.
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Introduction
1.6Patch Panels
Distance (m)Cable Type Wavelength (nm) Modal Bandwidth
(MHz·km) 100Base-FX 1000Base-SX 10GBase-SR
850 200 — 275 33OM1 (62.5/125)
1300 500 2000 — —
850 500 — 550 82OM2 (50/125)
1300 500 2000 — —
850 1500 — 550 300OM3 (50/125)a
1300 500 2000 — —
850 3500 — 550 400OM4 (50/125)a
1300 500 2000 — —
aLaser optimized.
1.6 Patch Panels
Every module slot in the RUGGEDCOM MX5000RE chassis is connected to a patch
panel assembly in the enclosure. Patch panels are provided pre-assembled with the
appropriate ports and wiring to make installation quick and simple.
The following maps the patch panels to their associated line module slot in the
RUGGEDCOM MX5000RE chassis.
B
D
E
A
C
G
F
H
I J
Figure1.4 Patch Panels
Patch Panel RUGGEDCOM
MX5000RE
Module Slot
A LM1
B LM2
C LM3
D CM
E PM1
F SM
G PM2
H LM4
I LM5
J LM6
For information about how to install patch panels, refer to "Installing the Patch
Panels (Page 23)".
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Introduction
1.6Patch Panels
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Installing the Device 2
The following sections describe how to install the device, including mounting the
device, connecting power, and connecting the device to the network.
DANGER
Electrocution hazard – risk of serious personal injury and/or damage to
equipment
Before performing any maintenance tasks, make sure all power to the device has
been disconnected and wait approximately two minutes for any remaining energy
to dissipate.
WARNING
Burn hazard – risk of serious personal injury
Avoid contact with the surface of the unit. The metal surface may be hot due to the
high allowable ambient temperature per specification.
Éviter tout contact avec la surface. La surface métallique peut être chaude a cause
d'une température ambiante élevée selon les spécifications. S.V.P. se référer à la
version française de ce guide pour les détails.
WARNING
Radiation hazard – risk of serious personal injury
This product contains a laser system and is classified as a CLASS 1 LASER PRODUCT.
Use of controls or adjustments or performance of procedures other than those
specified herein may result in hazardous radiation exposure.
NOTICE
This product contains no user-serviceable parts. Attempted service by unauthorized
personnel shall render all warranties null and void.
Changes or modifications not expressly approved by Siemens AG could invalidate
specifications, test results, and agency approvals, and void the user's authority to
operate the equipment.
IMPORTANT
This product should be installed in a restricted access location where access can only
be gained by authorized personnel who have been informed of the restrictions and
any precautions that must be taken. Access must only be possible through the use
of a tool, lock and key, or other means of security, and controlled by the authority
responsible for the location.
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Installing the Device
2.1General Procedure
2.1 General Procedure
The general procedure for installing the device is as follows:
IMPORTANT
The user is responsible for the operating environment of the device, including
maintaining the integrity of all protective conductor connections and checking
equipment ratings. Make sure to review all operating and installation instructions
before commissioning or performing maintenance on the device.
1. Review the relevant certification information for any regulatory requirements.
For more information, refer to "Approvals (Page 47)".
2. Review the RUGGEDCOM MX5000RE Modules Catalog [https://
support.industry.siemens.com/cs/ca/en/view/109748481] for special installation
or regulatory requirements related to the modules installed in the device.
3. Install the power supply patch cables.
4. If necessary, install the RUGGEDCOM MX5000 chassis ground connection.
5. Connect the failsafe relay and connect the patch cables.
6. Install the fan tray cables.
7. Install the mounting brackets.
8. Install the EMI gaskets.
9. Assemble the RUGGEDCOM MX5000 with the enclosure.
10. Install the fan tray.
11. Install the patch panels.
12. Connect network cables to the patch panels.
13. Install the front panel.
14. Mount the RUGGEDCOM MX5000RE.
15. Connect power to the device and ground the device to safety Earth.
16. Connect the device to the network.
17. Configure the device.
2.2 Unpacking the Device
When unpacking the device, do the following:
1. Inspect the package for damage before opening it.
2. Visually inspect each item in the package for any physical damage.
3. Verify all items are included.
IMPORTANT
If any item is missing or damaged, contact Siemens for assistance.
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Installing the Device
2.3Installing the Power Supply Patch Cables
2.3 Installing the Power Supply Patch Cables
To connect the power supply patch cables to the enclosure, do the following:
1. Remove the screws from the outer safety cover.
9
4
1
2
3
8
75 6
1 #6-32×3/8" Pan Head Screw
2 Outer Safety Cover
3 Inner Safety Cover
4 PS1 Cable Assembly
5 Terminal Lug Screws
6 Terminal Ring Lug
7 Terminal Block
8 MX5000
9 PS2 Cable Assembly
Figure2.1 Power Supply Patch Cable Connections
2. Remove the outer safety cover and the inner safety cover from the RUGGEDCOM
MX5000.
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