Siemens SINUMERIK ONE MCP 2400 Technical Document

SINUMERIK
SINUMERIK ONE
ONE MCP Part 2: MCP 2400
Equipment Manual
Valid for:
Control system
SINUMERIK ONE
SINUMERIK 840D sl/840DE sl
08/2023
A5E50324707B AB
Hardware change
information 1
Fundamental safety
instructions 2
Overview 3
Dimension drawings 4
Operator control and
display elements 5
Technical data 6

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Quali󹪝ed Personnel
The product/system described in this documentation may be operated only by personnel quali󹪝ed for the speci󹪝c
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Quali󹪝ed personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identi󹪝ed by ® are registered trademarks of SiemensAG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Digital Industries
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E50324707B AB
Ⓟ 09/2023 Subject to change
Copyright © SiemensAG 2020 - 2023.
All rights reserved

Table of contents
1 Hardware change information .............................................................................................................. 5
1.1 Document changes to Edition 07/2020................................................................................. 5
2 Fundamental safety instructions........................................................................................................... 7
2.1 General safety instructions................................................................................................... 7
2.2 Equipment damage due to electric 󹪝elds or electrostatic discharge ..................................... 11
2.3 Warranty and liability for application examples ................................................................... 11
2.4 Cybersecurity information.................................................................................................. 11
2.5 Residual risks of power drive systems ................................................................................. 13
3 Overview.............................................................................................................................................. 15
4 Dimension drawings............................................................................................................................ 17
5 Operator control and display elements ............................................................................................... 19
5.1 Front side .......................................................................................................................... 19
5.2 Rear side............................................................................................................................ 20
5.3 Con󹪝guration..................................................................................................................... 20
6 Technical data...................................................................................................................................... 23
Index .................................................................................................................................................... 27
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Table of contents
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Hardware change information 1
1.1 Document changes to Edition 07/2020
New features
ID Title Changes compared to Edition 07/2020 Status Owner
Con󹪝guration
(Page20)
New topic added to the "Operator controls and display
elements" chapter
 
    
    
Error correction
Request ID Title Changes compared to Edition 07/2020 Status Owner
    
    
    
Other corrections
Source Relevant chapter Changes compared to Edition 07/2020 Status Owner
 Fundamental safety in‐
structions
Chapter updated  
 Overview (Page15) Chapter updated  
 Technical data
(Page23)
Chapter updated  
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Hardware change information
1.1Document changes to Edition 07/2020
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Fundamental safety instructions 2
2.1 General safety instructions
WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or severe injury.
• Only work on electrical devices when you are quali󹪝ed for this job.
• Always observe the country-speci󹪝c safety rules.
Generally, the following steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be a󹪜ected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time speci󹪝ed on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any of
the power connections and the protective conductor connection.
5. Check whether the existing auxiliary supply circuits are de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness in the inverse sequence.
WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components may carry
a hazardous voltage. Contact with hazardous voltage can result in severe injury or death.
• Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV- (Protective
Extra Low Voltage) output voltages for all connections and terminals of the electronics
modules.
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WARNING
Electric shock due to equipment damage
Improper handling may cause damage to equipment. For damaged devices, hazardous
voltages can be present at the enclosure or at exposed components; if touched, this can result
in death or severe injury.
• Ensure compliance with the limit values speci󹪝ed in the technical data during transport,
storage and operation.
• Do not use any damaged devices.
WARNING
Electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
• As a minimum, connect cable shields and the cores of cables that are not used at one end
at the grounded housing potential.
WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when touched,
can result in death or severe injury.
• Ground the device in compliance with the applicable regulations.
NOTICE
Damage to equipment due to unsuitable tightening tools.
Unsuitable tightening tools or fastening methods can damage the screws of the equipment.
• Only use screw inserts that exactly match the screw head.
• Tighten the screws with the torque speci󹪝ed in the technical documentation.
• Use a torque wrench or a mechanical precision nut runner with a dynamic torque sensor and
speed limitation system.
• Adjust the tools used regularly.
Fundamental safety instructions
2.1General safety instructions
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WARNING
Spread of 󹪝re from built-in devices
Built-in devices can cause a 󹪝re and a pressure wave in the event of a fault. Fire and smoke can
escape from the control cabinet and cause serious personal injury and property damage.
• Install built-in appliances in a robust metal control cabinet that is suitable for protecting
people from 󹪝re and smoke.
• Only operate built-in devices with the control cabinet doors closed.
• Ensure that smoke can only escape via controlled and monitored paths.
CAUTION
Symptomatic respiratory and skin reaction to chemicals
A newly purchased product might contain traces of substances that are identi󹪝ed as sensitizers.
Sensitizers are substances which can cause sensitization in the lungs and skin after exposure
to them.
Once sensitized, individuals can have severe reactions to further exposure, even in small
amounts. In the most extreme cases, individuals might develop asthma or dermatitis
respectively.
• If the product has a strong smell, keep it in a well-ventilated area for 14 days.
WARNING
Unexpected machine movement caused by radio devices or mobile phones
Using radio devices, cellphones, or mobile WLAN devices in the immediate vicinity of the
components can result in equipment malfunction. Malfunctions may impair the functional
safety of machines and can therefore put people in danger or lead to property damage.
• Therefore, if you move closer than 20cm to the components, be sure to switch o󹪜 radio
devices, cellphones or WLAN devices.
• Use the "SIEMENS Industry Online Support App" or a QR code scanner only on equipment
that has already been switched o󹪜.
WARNING
Fire due to inadequate ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent 󹪝re
and smoke. This can cause severe injury or even death. This can also result in increased
downtime and reduced service lives for devices/systems.
• Ensure compliance with the speci󹪝ed minimum clearance as ventilation clearance for the
respective component.
Fundamental safety instructions
2.1General safety instructions
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NOTICE
Overheating due to inadmissible mounting position
The device may overheat and therefore be damaged if mounted in an inadmissible position.
• Only operate the device in admissible mounting positions.
WARNING
Unexpected movement of machines caused by inactive safety functions
Inactive or non-adapted safety functions can trigger unexpected machine movements that
may result in serious injury or death.
• Observe the information in the appropriate product documentation before commissioning.
• Carry out a safety inspection for functions relevant to safety on the entire system, including
all safety-related components.
• Ensure that the safety functions used in your drives and automation tasks are adjusted and
activated through appropriate parameterizing.
• Perform a function test.
• Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.
Note
Important Safety instructions for Safety Integrated
If you want to use Safety Integrated functions, you must observe the Safety instructions in the
Safety Integrated documentation.
Fundamental safety instructions
2.1General safety instructions
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2.2 Equipment damage due to electric 󹪝elds or electrostatic
discharge
Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or
devices that may be damaged by either electric 󹪝elds or electrostatic discharge.
NOTICE
Equipment damage due to electric 󹪝elds or electrostatic discharge
Electric 󹪝elds or electrostatic discharge can cause malfunctions through damaged individual
components, integrated circuits, modules or devices.
• Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of aluminum
foil.
• Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive 󹪞ooring
• Only place electronic components, modules or devices on conductive surfaces (table with
ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
2.3 Warranty and liability for application examples
Application examples are not binding and do not claim to be complete regarding con󹪝guration,
equipment or any eventuality which may arise. Application examples do not represent speci󹪝c
customer solutions, but are only intended to provide support for typical tasks.
As the user you yourself are responsible for ensuring that the products described are
operated correctly. Application examples do not relieve you of your responsibility for safe
handling when using, installing, operating and maintaining the equipment.
2.4 Cybersecurity information
Siemens provides products and solutions with industrial cybersecurity functions that support
the secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
cybersecurity concept. Siemens’ products and solutions constitute one element of such a
concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected
to an enterprise network or the internet if and to the extent such a connection is necessary
and only when appropriate security measures (e.g. 󹪝rewalls and/or network segmentation)
are in place.
Fundamental safety instructions
2.4Cybersecurity information
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For additional information on industrial cybersecurity measures that may be implemented,
please visit
https://www.siemens.com/global/en/products/automation/topic-areas/industrial-
cybersecurity.html.
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends that product updates are applied as soon as they are
available and that the latest product versions are used. Use of product versions that are no
longer supported, and failure to apply the latest updates may increase customer’s exposure
to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Cybersecurity
RSS Feed under
https://new.siemens.com/global/en/products/services/cert.html.
Further information is provided on the Internet:
Industrial Security Con󹪝guration Manual (https://support.industry.siemens.com/cs/ww/en/
view/108862708)
WARNING
Unsafe operating states resulting from software manipulation
Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in
your system that may lead to death, serious injury, and property damage.
• Keep the software up to date.
• Incorporate the automation and drive components into a state-of-the-art, integrated
industrial cybersecurity concept for the installation or machine.
• Make sure that you include all installed products in the integrated industrial cybersecurity
concept.
• Protect 󹪝les stored on exchangeable storage media from malicious software by with suitable
protection measures, e.g. virus scanners.
• Carefully check all cybersecurity-related settings once commissioning has been completed.
Fundamental safety instructions
2.4Cybersecurity information
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2.5 Residual risks of power drive systems
When assessing the machine or system-related risk in accordance with the respective local
regulations (e.g. EC Machinery Directive), the machine manufacturer or system integrator must
take into account the following residual risks emanating from the control and drive components
of a drive system:
1. Unintentional movements of driven machine or system components during commissioning,
operation, maintenance, and repairs caused by, for example,
– Hardware faults and/or software errors in the sensors, control system, actuators, and
connections
– Response times of the control system and of the drive
– Operation and/or environmental conditions outside the speci󹪝cation
– Condensation/conductive contamination
– Parameterization, programming, cabling, and installation errors
– Use of wireless devices/mobile phones in the immediate vicinity of electronic components
– External in󹪞uences/damage
– X-ray, ionizing radiation and cosmic radiation
2. Unusually high temperatures inside and outside the components, including open 󹪞ames, as
well as emissions of light, noise, particles, gases, etc. due to fault conditions, e.g.:
– Component failure
– Software errors
– Operation and/or environmental conditions outside the speci󹪝cation
– External in󹪞uences/damage
– Short circuits or ground faults in the intermediate DC circuit of the converter
3. Hazardous shock voltages caused by, for example:
– Component failure
–In󹪞uence during electrostatic charging
– Induction of voltages in moving motors
– Operation and/or environmental conditions outside the speci󹪝cation
– Condensation/conductive contamination
– External in󹪞uences/damage
4. Electrical, magnetic and electromagnetic 󹪝elds generated in operation that can pose a risk to
people with a pacemaker, implants or metal replacement joints, etc., if they are too close
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly
Fundamental safety instructions
2.5Residual risks of power drive systems
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6. In󹪞uence of network-connected and wireless communications systems, e.g. ripple-control
transmitters or data communication via the network or mobile radio, WLAN or Bluetooth.
7. Motors for use in potentially explosive areas:
When moving components such as bearings become worn, this can cause enclosure
components to exhibit unexpectedly high temperatures during operation, creating a hazard
in areas with a potentially explosive atmosphere.
For more information about the residual risks of the drive system components, see the
relevant sections in the technical user documentation.
Fundamental safety instructions
2.5Residual risks of power drive systems
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Overview 3
This manual describes the speci󹪝c properties of the SINUMERIK ONE MCP 2400 machine control
panel. The documentation is always structured in 2 parts. Part 1 contains general information
that applies to all machine control panels. Part 2 covers speci󹪝cs of individual machine control
panels. Both parts of the documentation must always be observed.
More information
You can 󹪝nd more information about SINUMERIK ONE MCPs in:
• SINUMERIK ONE MCP - Part 1: MCP xxxx
Validity
The following description applies to the following component:
Designation Article number
SINUMERIK ONEMCP 2400 6FC5303-0AP04-0AA0
View
Figure3-1 MCP 2400
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Overview
ONE MCP Part 2: MCP 2400
16 Equipment Manual, 08/2023, A5E50324707B AB

Dimension drawings 4


Figure4-1 Front, rear and side view of MCP 2400 (all speci󹪝cations in mm)
The installation clearance for the MCP is 55mm.
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Panel cutout
The MCP 2400 is secured using 16 M5 nuts. The tightening torque is 1.5Nm. Use spring
elements in addition to the M5 nuts.


Y
5]

*) In the sealing area
Figure4-2 Panel cutout of MCP 2400 (all speci󹪝cations in mm)
Dimension drawings
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Operator control and display elements 5
5.1 Front side
Overview

①Emergency stop button
②QWERTY keyboard
③6x mounting space for 22.5mm elements
④Key-operated authorization switch
⑤Powerride 1 (feed) + keypad 4.1
⑥Powerride 2 (spindle) + keypad 4.2
⑦Keypad 4 (axis block)
⑧Keypad 3 (customer keys)
⑨Keypad 2 (customer keys)
⑩Keypad 1 (operating mode block)
⑪4x mounting space for 22.5mm elements
Figure5-1 Position of operator controls on the MCP 2400
Labeling of the keys
The keys are designed with replaceable caps for machine-speci󹪝c adaptations. The key caps can
be freely inscribed using a laser. Alternatively, you can use transparent key caps and insert labels.
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5.2 Rear side

①Protective conductor connection
②6x mounting space for 22.5mm elements
③Power supply interface X10
④Switch S2
⑤Ethernet interfaces X20 port 1/ port 2
⑥Handwheel connections X60/ X61
⑦Emergency stop
⑧4x mounting space for 22.5mm elements
⑨Interface of the customer-speci󹪝c inputs/outputs X516
⑩Interface of the customer-speci󹪝c inputs/outputs X515
Figure5-2 Rear view of the MCP 2400
Handwheel connecting cable
The handwheel connecting cable is not included in the scope of delivery. You will 󹪝nd the article
numbers in Chapter "Spare parts/accessories".
5.3 Con󹪝guration
Input image
Slot 1 Base
Slot 2 Keypad 1 (operating mode block)
Slot 3 Keypad 2 (customer keys)
Operator control and display elements
5.3Con󹪝guration
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