Siemens SINAMICS G110M User manual

Distributed converter for SIMOGEAR
geared motors
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SINAMICS
SINAMICS G110M
Distributed converter for
SIMOGEAR geared motors
Getting Started
Edition 01/2016, Firmware V4.7.6
01/2016, FW V4.7.6
A5E36100338B AD
Fundamental safety
instructions
1
Description
2
Installation
3
Commissioning
4
Troubleshooting
5

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: (null)
Ⓟ
01/2016 Subject to change
Copyright © Siemens AG 2013 - 2015.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Distributed converter for SIMOGEAR geared motors
Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD 5
Table of contents
1 Fundamental safety instructions.............................................................................................................. 7
1.1 General safety instructions .......................................................................................................7
1.2 Safety instructions for electromagnetic fields (EMF) ..............................................................11
1.3 Handling electrostatic sensitive devices (ESD) ......................................................................11
1.4 Industrial security ....................................................................................................................12
1.5 Residual risks of power drive systems....................................................................................12
2 Description............................................................................................................................................ 15
2.1 Identifying the components of the system ..............................................................................15
2.2 SINAMICS G110M converter..................................................................................................16
2.3 General layout SINAMICS G110M system.............................................................................18
3 Installation ............................................................................................................................................ 23
3.1 Mechanical Installation............................................................................................................24
3.2 System Installation..................................................................................................................28
3.2.1 Installation Procedures ...........................................................................................................28
3.2.2 Grounding the terminal housing..............................................................................................41
3.2.3 Installing the 24V power supply ..............................................................................................41
3.3 Electrical Installation ...............................................................................................................44
3.3.1 SINAMICS G110M Electrical data ..........................................................................................44
3.3.2 Connections and interference suppression ............................................................................46
3.3.3 Basic EMC rules .....................................................................................................................47
3.3.4 Connection and cables ...........................................................................................................48
3.3.5 Cable protection......................................................................................................................56
4 Commissioning ..................................................................................................................................... 59
4.1 Commissioning tools...............................................................................................................59
4.2 Wiring example for the factory settings...................................................................................60
4.3 Inverter factory setting ............................................................................................................62
4.4 V/f control or speed control.....................................................................................................63
4.5 p0015 Macros .........................................................................................................................64
4.6 Basic Commissioning with DIP switches ................................................................................71
4.7 Basic commissioning with IOP................................................................................................76
4.8 Basic commissioning with STARTER .....................................................................................77
4.8.1 Adapting the USB interface ....................................................................................................77
4.8.2 Generating a STARTER project .............................................................................................79
4.8.3 Go online and start the configuration wizards - STARTER ....................................................80
4.8.4 Identify motor data - STARTER ..............................................................................................83

Table of contents
Distributed converter for SIMOGEAR geared motors
6Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD
4.9 Using the AS-i Programmer ................................................................................................... 84
5 Troubleshooting .................................................................................................................................... 87

Distributed converter for SIMOGEAR geared motors
Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD 7
Fundamental safety instructions
1
1.1
General safety instructions
DANGER
Danger to life due to live parts and other energy sources
Death or serious injury can result when live parts are touched.
•Only work on electrical devices when you are qualified for this job.
•Always observe the country-specific safety rules.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify all those who will be affected by the procedure.
2. Disconnect the machine from the supply.
–Switch off the machine.
–Wait until the discharge time specified on the warning labels has elapsed.
–Check that it really is in a no-voltage condition, from phase conductor to phase
conductor and phase conductor to protective conductor.
–Check whether the existing auxiliary supply circuits are de-energized.
–Ensure that the motors cannot move.
3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water.
4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or
short-circuiting or closing valves, for example.
5. Secure the energy sources against switching on again.
6. Ensure that the correct machine is completely interlocked.
After you have completed the work, restore the operational readiness in the inverse
sequence.
WARNING
Danger to life through a hazardous voltage when connecting an unsuitable power supply
Touching live components can result in death or severe injury.
•Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.

Fundamental safety instructions
1.1 General safety instructions
Distributed converter for SIMOGEAR geared motors
8Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD
WARNING
Danger to life when live parts are touched on damaged devices
Improper handling of devices can cause damage.
For damaged devices, hazardous voltages can be present at the enclosure or at exposed
components; if touched, this can result in death or severe injury.
•Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
•Do not use any damaged devices.
WARNING
Danger to life through electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
•As a minimum, connect cable shields and the conductors of power cables that are not
used (e.g. brake cores) at one end at the grounded housing potential.
WARNING
Danger to life due to electric shock when not grounded
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
•Ground the device in compliance with the applicable regulations.
WARNING
Danger to life due to electric shock when opening plug connections in operation
When opening plug connections in operation, arcs can result in severe injury or death.
•Only open plug connections when the equipment is in a no-voltage state, unless it has
been explicitly stated that they can be opened in operation.
WARNING
Danger to life due to fire spreading if housing is inadequate
Fire and smoke development can cause severe personal injury or material damage.
•Install devices without a protective housing in a metal control cabinet (or protect the
device by another equivalent measure) in such a way that contact with fire is prevented.
•Ensure that smoke can only escape via controlled and monitored paths.

Fundamental safety instructions
1.1 General safety instructions
Distributed converter for SIMOGEAR geared motors
Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD 9
WARNING
Danger to life through unexpected movement of machines when using mobile wireless
devices or mobile phones
Using mobile wireless devices or mobile phones with a transmit power > 1 W closer than
approx. 2 m to the components may cause the devices to malfunction, influence the
functional safety of machines therefore putting people at risk or causing material damage.
•Switch the wireless devices or mobile phones off in the immediate vicinity of the
components.
WARNING
Danger to life due to the motor catching fire in the event of insulation overload
There is higher stress on the motor insulation through a ground fault in an IT system. If the
insulation fails, it is possible that death or severe injury can occur as a result of smoke and
fire.
•Use a monitoring device that signals an insulation fault.
•Correct the fault as quickly as possible so the motor insulation is not overloaded.
WARNING
Danger to life due to fire if overheating occurs because of insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent
fire and smoke. This can cause severe injury or even death. This can also result in
increased downtime and reduced service lives for devices/systems.
•Ensure compliance with the specified minimum clearance as ventilation clearance for
the respective component.
WARNING
Danger of an accident occurring due to missing or illegible warning labels
Missing or illegible warning labels can result in accidents involving death or serious injury.
•Check that the warning labels are complete based on the documentation.
•Attach any missing warning labels to the components, in the national language if
necessary.
•Replace illegible warning labels.

Fundamental safety instructions
1.1 General safety instructions
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10 Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD
NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
•Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.
WARNING
Danger to life when safety functions are inactive
Safety functions that are inactive or that have not been adjusted accordingly can cause
operational faults on machines that could lead to serious injury or death.
•Observe the information in the appropriate product documentation before
commissioning.
•Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
•Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
•Perform a function test.
•Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.
Note
Important safety notices for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety notices in the
Safety Integrated manuals.
WARNING
Danger to life or malfunctions of the machine as a result of incorrect or changed
parameterization
As a result of incorrect or changed parameterization, machines can malfunction, which in
turn can lead to injuries or death.
•Protect the parameterization (parameter assignments) against unauthorized access.
•Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY
STOP or EMERGENCY OFF).

Fundamental safety instructions
1.2 Safety instructions for electromagnetic fields (EMF)
Distributed converter for SIMOGEAR geared motors
Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD 11
1.2
Safety instructions for electromagnetic fields (EMF)
WARNING
Danger to life from electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment
such as transformers, converters or motors.
People with pacemakers or implants are at a special risk in the immediate vicinity of these
devices/systems.
•Ensure that the persons involved are the necessary distance away (minimum 2 m).
1.3
Handling electrostatic sensitive devices (ESD)
Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.
NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
•Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of
aluminum foil.
•Only touch components, modules and devices when you are grounded by one of the
following methods:
–Wearing an ESD wrist strap
–Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
•Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

Fundamental safety instructions
1.4 Industrial security
Distributed converter for SIMOGEAR geared motors
12 Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD
1.4
Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security
functions that support the
secure operation of plants, solutions, machines, equipment and/or networks. They are
important components in a holistic industrial security concept. With this in mind, Siemens
’
products and solutions undergo continuous developme
nt. Siemens recommends strongly
that you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable
preventive action (e.g. cell protection concept) and integrate each component into a
holistic,
state
-of-the-art industrial security concept. Third-party products that may be in use should
also be considered. For more information about industrial security, visit this address
(
http://www.siemens.com/industrialsecurity).
To stay informed about product updates as they occur, sign up for a product
-specific
newsletter. For more information, visit this address (
http://support.automation.siemens.com
).
WARNING
Danger as a result of unsafe operating states resulting from software manipulation
Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe
operating states to develop in your installation which can result in death, severe injuries
and/or material damage.
•Keep the software up to date.
You will find relevant information and newsletters at this address
(http://support.automation.siemens.com).
•Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
You will find further information at this address
(http://www.siemens.com/industrialsecurity).
•Make sure that you include all installed products into the holistic industrial security
concept.
1.5
Residual risks of power drive systems
The control and drive components of a drive system are approved for industrial and
commercial use in industrial line supplies. Their use in public line supplies requires a
different configuration and/or additional measures.
These components may only be operated in closed housings or in higher-level control
cabinets with protective covers that are closed, and when all of the protective devices are
used.

Fundamental safety instructions
1.5 Residual risks of power drive systems
Distributed converter for SIMOGEAR geared motors
Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD 13
These components may only be handled by qualified and trained technical personnel who
are knowledgeable and observe all of the safety instructions on the components and in the
associated technical user documentation.
When assessing the machine's risk in accordance with the respective local regulations (e.g.,
EC Machinery Directive), the machine manufacturer must take into account the following
residual risks emanating from the control and drive components of a drive system:
1. Unintentional movements of driven machine components during commissioning,
operation, maintenance, and repairs caused by, for example,
–Hardware and/or software errors in the sensors, control system, actuators, and cables
and connections
–Response times of the control system and of the drive
–Operation and/or environmental conditions outside the specification
–Condensation/conductive contamination
–Parameterization, programming, cabling, and installation errors
–Use of wireless devices/mobile phones in the immediate vicinity of the control system
–External influences/damage
2. In the event of a fault, exceptionally high temperatures, including an open fire, as well as
emissions of light, noise, particles, gases, etc. can occur inside and outside the inverter,
e.g.:
–Component failure
–Software errors
–Operation and/or environmental conditions outside the specification
–External influences/damage
Inverters of the Open Type/IP20 degree of protection must be installed in a metal control
cabinet (or protected by another equivalent measure) such that contact with fire inside
and outside the inverter is not possible.
3. Hazardous shock voltages caused by, for example,
–Component failure
–Influence during electrostatic charging
–Induction of voltages in moving motors
–Operation and/or environmental conditions outside the specification
–Condensation/conductive contamination
–External influences/damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a
risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too
close
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly

Fundamental safety instructions
1.5 Residual risks of power drive systems
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Note
The components must be protected against conductive contamination (e.g. by installing them
in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12).
Assuming that conductive contamination at the installation site can definitel
y be excluded, a
lower degree of cabinet protection may be permitted.
For more information about residual risks of the components in a drive system, see the
relevant sections in the technical user documentation.

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Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD 15
Description
2
2.1
Identifying the components of the system
The SINAMICS G110M is a complete converter system for controlling the speed of a three-
phase motor.
Each part of the system is shown in the following figure.
Image 2-1 Identifying the components of the system

Description
2.2 SINAMICS G110M converter
Distributed converter for SIMOGEAR geared motors
16 Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD
2.2
SINAMICS G110M converter
Overview
The SINAMICS G110M system consists of the following components:
●Terminal Housing (including the Control Module)
●Power Module
●Three-phase motor.
The Power Modules are designed for a specific power range and the terminal housings are
designed to work with specific motors. The terminal housing not only allows the direct
mounting onto a motor but specific cable glands and mains connectors are specified. All the
various combinations of Power Modules, terminal housings (including the Control Modules)
and Options are given in the tables below.
CAUTION
Converter has the potential to start running of a PLC power-cycle
The converter has the potential to start running after a power-cycle of the controlling PLC, if
an ON command was present prior to the power-cycle of the PLC.
It is the users responsibility to ensure that the converter runs only when it is appropriate of
the user's application.
Table 2- 1 PM240M Power Modules - 3AC, 400 V, Class A, IP66
Frame size
Rated output power
(kW)
Rated output current
(A)
Article number
based on High Overload (HO)
FSA
0.37
1.3
6SL3517-1BE11-3AM0
FSA
0.75
2.2
6SL3517-1BE12-3AM0
FSA
1.1
3.1
6SL3517-1BE13-3AM0
FSA
1.5
4.1
6SL3517-1BE14-3AM0
FSB
2.2
5.6
6SL3517-1BE16-3AM0
FSB
3.0
7.3
6SL3517-1BE17-7AM0
FSB
4.0
8.8
6SL3517-1BE21-0AM0
Table 2- 2 CU240M Terminal Housing (including the Control Module)
Communications
Motor frame size
Mains / 24 V DC
connections
Article number
USS
FS71
Cable glands
6SL3544-0LB02-1BA0
USS
FS80/90
Cable glands
6SL3544-0MB02-1BA0
USS
FS100/112
Cable glands
6SL3544-0NB02-1BA0

Description
2.2 SINAMICS G110M converter
Distributed converter for SIMOGEAR geared motors
Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD 17
Communications
Motor frame size
Mains / 24 V DC
connections
Article number
PROFIBUS
FS71
Cable glands
6SL3544-0LB02-1PA0
PROFIBUS FS80/90 Cable glands 6SL3544-0MB02-1PA0
PROFIBUS
FS100/112
Cable glands
6SL3544-0NB02-1PA0
PROFIBUS
FS71
HanQ 4/2 / 7/8"
6SL3544-0TB02-1PA0
PROFIBUS
FS80/90
HanQ 4/2 / 7/8"
6SL3544-0PB02-1PA0
PROFIBUS
FS100/112
HanQ 4/2 / 7/8"
6SL3544-0QB02-1PA0
PROFINET
FS71
Cable glands
6SL3544-0LB02-1FA0
PROFINET
FS80/90
Cable glands
6SL3544-0MB02-1FA0
PROFINET
FS100/112
Cable glands
6SL3544-0NB02-1FA0
PROFINET
FS71
HanQ 4/2 / 7/8"
6SL3544-0TB02-1FA0
PROFINET
FS80/90
HanQ 4/2 / 7/8"
6SL3544-0PB02-1FA0
PROFINET
FS100/112
HanQ 4/2 / 7/8"
6SL3544-0QB02-1FA0
AS-i
FS71
Cable glands
6SL3544-0LB02-1MA0
AS-i
FS80/90
Cable glands
6SL3544-0MB02-1MA0
AS-i
FS100/112
Cable glands
6SL3544-0NB02-1MA0
AS-i
FS71
HanQ 4/2 / 7/8"
6SL3544-0TB02-1MA0
AS-i
FS80/90
HanQ 4/2 / 7/8"
6SL3544-0PB02-1MA0
AS-i
FS100/112
HanQ 4/2 / 7/8"
6SL3544-0QB02-1MA0
Every SINAMICS G110M is delivered with the following accessories:
All variants
●PTC connection cable - this is the extension cable used to connect the PTC wires from
the motor to the connection on the CPI board.
●EM brake cable - this the extension cable used to connect the EM brake wires from the
motor to the mains connector when the EM brake wire is too short.
●Pre-wired motor terminal cables ready for connecting to the motor terminals on the motor.
●Earthing cable for earthing the motor to the terminal housing (except FS80/90).
●PROFIBUS Communications cable for connecting the CPI board to the communications
connection on the Control Module.
SINAMICS G110M HanQ 4/2 variant
●Male and female HanQ connectors, one of which is pre-wired with pins crimped on the
other end ready for assembly.
●Blanking cap for users not wishing to utilize the power-through daisy chain.
Table 2- 3 SINAMICS G110M Options
Option
Description
Article number
24 V Power supply
Internal 24 V DC power supply for the CU240M
6SL3555-0PV00-0AA0
Internal braking resistor
(FSA)
Continuous braking power 7.5 W, peak power 75
W (load period ta=12s over a period t=240s) re-
sistance 350 Ω
6SL3501-0BE18-8AA0

Description
2.3 General layout SINAMICS G110M system
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18 Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD
Option
Description
Article number
Internal braking resistor
(FSB)
Continuous braking power 20 W, peak power 200
W (load period ta=12s over a period t=240s) re-
sistance 175 Ω
6SL3501-0BE22-0AA0
Glanded connector kit Comprises the following connectors:
•M20 screw gland - used for 24 V power sup-
ply daisy chain
•M25 plastic gland - used for the 3-phase
mains daisy chain
•M12 plastic gland - used for the EM-brake
cable entry.
6SL3566-2VA00-0GA0
HanQ connector kit Comprises the following connectors:
•Connector cap 7/8th internal thread - used for
the 24 V power blanking cap
•HanQ blanking cap - used for the mains input
blankingcap
•M12 plastic gland - used for the EM-brake
cable entry.
6SL3566-2LA00-0GA0
Repair Switch The Repair Switch allows the motor/converter to
be isolated from the mains. This means that all
power to the motor is terminated and the con-
verter cannot start or stop the motor.
6SL3555-0PR01-0AA0
Wall Mount Kit (WMK) The WMK allows the converter to be mounted on
a wall or flat surface separate from the location of
the motor.
6SL3566-1GA00-0GA0
2.3
General layout SINAMICS G110M system
Introduction
The locations and description of the various interface connections of the CU240M Terminal
housing (including the Control Module (CM)) and the PM240M Power Module (PM) are
detailed in the figure and table below.
The layout and interfaces of the AS-i variant is shown in a separate figure and table below.
The connections on the terminal housing are delivered with either HAN Q (pluggable) or
Glanded connectors depending on the variant that has been ordered.

Description
2.3 General layout SINAMICS G110M system
Distributed converter for SIMOGEAR geared motors
Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD 19
Image 2-2 General layout of the system - all variants except CU240M AS-i

Description
2.3 General layout SINAMICS G110M system
Distributed converter for SIMOGEAR geared motors
20 Getting Started, 01/2016, FW V4.7.6, A5E36100338B AD
Table 2- 4 Description and location of interfaces
Item
Description
Item
Description
Power Module Blanking plate - to seal the opposite side of the Terminal
Housing from which the CPI has been fitted.
Interface cover Cable gland or HANQ connections for left-side mounting
or daisy chaining the mains supply
Communications port 1 Potentiometer
Digital input 2 and digital input 3 Optical I/O connection
Communications port 2 Mini USB connection
Digital output 0 and digital output 1 Memory card reader
Analog input 0 and analog input 1 Braking resistor & motor connection terminals
External 24 Vdc OUT
Communications & Power Interface (CPI) interface ribbon
cable
External 24 Vdc IN PROFIBUS/USS address and commissioning DIP
switches 1 and 2
Digital input 0 and digital input 1 EM Brake & mains supply connection terminals
Mains supply connection Control Module (CM)
Terminal housing PROFIBUS/PROFINET/USS communications cable