Siemens SINAMICS G130 Parts list manual

Safety Integrated
SINAMICS
G130, G150, S120 Chassis, S120
Cabinet Modules, S150
Safety Integrated
Function Manual
Firmware version V5.2
08/2023
A5E03264275A
Preface
Safety information
1
Introduction
2
General information about
SINAMICS Safety Integrated
3
Description of Safety
Integrated functions
4
Controlling the safety
functions
5
Commissioning,
maintenance and
acceptance test
6
Deactivating safety
functions
7

Siemens AG
Digital Industries
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E03264275A
Ⓟ
04/2023 Subject to change
Copyright © Siemens AG 2005 - 2023.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Safety Integrated
Function Manual, 08/2023, A5E03264275A 3
Preface
Target group
This documentation is intended for machine manufacturers, commissioning engineers, and
service personnel who use the SINAMICS drive system.
Standard version
The scope of the functionality described in this document can differ from that of the actually
supplied drive system.
•Other functions not described in this documentation might be able to be executed in the
drive system. This does not, however, represent an obligation to supply such functions
with a new controller or when servicing.
•The documentation can also contain descriptions of functions that are not available in a
particular product version of the drive system. The functionalities of the supplied drive
system should only be taken from the ordering documentation.
•Extensions or changes made by the machine manufacturer must be documented by the
machine manufacturer.
For reasons of clarity, this documentation does not contain all of the detailed information on
all of the product types. This documentation cannot take into consideration every
conceivable type of installation, operation and service/maintenance.
Technical Support
Your routes to Technical Support (https://support.industry.siemens.com/cs/ww/en/sc/4868):
•Support Request (https://www.siemens.com/SupportRequest)
•Contact person database (https://www.automation.siemens.com/aspa_app)
•"Industry Online Support" mobile app
The Support Request is the most important input channel for questions relating to products
from Siemens Industry. This assigns a unique ticket number to your request for tracking
purposes. The Support Request offers you:
•Direct access to technical experts
•Recommended solutions for various questions (e.g. FAQs)
•Status tracking of your requests
Technical Support also assists you in some cases via remote support
(https://support.industry.siemens.com/cs/ww/en/view/106665159) to respond to your
requests. A Support representative will assist you in diagnosing or resolving the problem
through screen transfer.
More information on the support service packages is available on the Internet via the
following address (https://support.industry.siemens.com/cs/ww/en/sc/4869).

Preface
Safety Integrated
4Function Manual, 08/2023, A5E03264275A
Spare parts
Spare parts are available on the Internet at:
Spare parts (https://support.industry.siemens.com/sc/de/en/sc/2110)
Internet address for SINAMICS
http://www.siemens.com/sinamics.
Internet address for Safety Integrated
http://www.siemens.com/safety
This address contains detailed application examples for Safety Integrated.

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Function Manual, 08/2023, A5E03264275A 5
Table of contents
Preface ................................................................................................................................................... 3
1 Safety information................................................................................................................................. 7
1.1 Industrial security ................................................................................................................ 8
2 Introduction ......................................................................................................................................... 11
3 General information about SINAMICS Safety Integrated .................................................................... 13
3.1 Supported functions .......................................................................................................... 13
3.1.1 SINAMICS G130 ................................................................................................................. 17
3.1.1.1 Basic functions................................................................................................................... 17
3.1.1.2 Extended Functions ........................................................................................................... 18
3.1.2 SINAMICS G150 ................................................................................................................. 19
3.1.2.1 Basic functions................................................................................................................... 19
3.1.2.2 Extended Functions ........................................................................................................... 20
3.1.3 SINAMICS S120 Chassis and Chassis-2 ................................................................................ 21
3.1.3.1 Basic functions................................................................................................................... 21
3.1.3.2 Extended Functions ........................................................................................................... 21
3.1.3.3 Advanced Functions........................................................................................................... 23
3.1.4 SINAMICS S120 Cabinet Modules, Booksize format ............................................................. 24
3.1.4.1 Basic functions................................................................................................................... 24
3.1.4.2 Extended Functions ........................................................................................................... 25
3.1.5 SINAMICS S120 Cabinet Modules, Chassis and Chassis-2 formats ........................................ 26
3.1.5.1 Basic functions................................................................................................................... 26
3.1.5.2 Extended Functions ........................................................................................................... 27
3.1.6 SINAMICS S150.................................................................................................................. 28
3.1.6.1 Basic functions................................................................................................................... 28
3.1.6.2 Extended Functions ........................................................................................................... 29
3.2 Drive monitoring with or without encoder.......................................................................... 30
4 Description of Safety Integrated functions ......................................................................................... 31
4.1 Preconditions for Safety Integrated Basic Functions ............................................................ 31
4.2 Preconditions for Safety Integrated Extended Functions ..................................................... 32
4.3 Preconditions for Safety Integrated Advanced Functions..................................................... 33
5 Controlling the safety functions.......................................................................................................... 35
5.1 Control possibilities............................................................................................................ 35
5.2 Control of "STO" and "SS1" via terminal module for option K82 ........................................... 36
5.2.1 Terminal module for control of "STO" and "SS1" for SINAMICS G150.................................... 36
5.2.2 Terminal module for control of "STO" and "SS1" for SINAMICS S120 Cabinet Modules.......... 42
5.2.2.1 General information .......................................................................................................... 42
5.2.2.2 Use of the K82 option with Control Unit CU320-2............................................................... 45
5.2.2.3 Use of the K82 option with Control Unit CU320-2............................................................... 46
5.2.2.4 Wiring ............................................................................................................................... 46

Table of contents
Safety Integrated
6Function Manual, 08/2023, A5E03264275A
5.2.3 Terminal module for control of "STO" and "SS1" for SINAMICS S150 .................................... 47
5.2.4 Technical data ................................................................................................................... 51
5.3 Control of "STO" and "SS1" via terminals on the Control Unit and the Motor/Power
Module.............................................................................................................................. 52
5.3.1 Simultaneity and tolerance time of the two monitoring channels ....................................... 55
5.3.2 Bit pattern test................................................................................................................... 57
5.3.3 Control of "STO" and "SS1" for SINAMICS G130 ................................................................... 58
5.3.4 Control of "STO" and "SS1" for SINAMICS G150 ................................................................... 64
5.3.5 Control of "STO" and "SS1" for SINAMICS S120 Chassis and Chassis-2 .................................. 70
5.3.6 Control of "STO" and "SS1" for SINAMICS S120 Cabinet Modules ......................................... 76
5.3.7 Control of "STO" and "SS1" for SINAMICS S150.................................................................... 82
5.4 Activating "SBC" via the Safe Brake Adapter ........................................................................ 88
5.4.1 Activating "SBC" via the Safe Brake Adapter for option K88 (230 V AC)................................ 88
5.4.2 Safe Brake Adapter SBA 230 V AC for SINAMICS G130/SINAMICS S120 Chassis.................... 92
5.5 Control by way of PROFIsafe .............................................................................................. 97
5.6 Control via TM54F ............................................................................................................. 98
5.6.1 Control via TM54F for SINAMICS G130, S120 Chassis ......................................................... 98
5.6.2 Control using Option K87 for SINAMICS G150 .................................................................... 98
5.6.3 Control via option K87 for SINAMICS S120 Cabinet Modules............................................... 98
5.6.4 Control via K87 for SINAMICS S150 .................................................................................... 98
5.7 Motion monitoring without selection ................................................................................. 99
6 Commissioning, maintenance and acceptance test.......................................................................... 101
7 Deactivating safety functions............................................................................................................ 103
Index.................................................................................................................................................. 105

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Function Manual, 08/2023, A5E03264275A 7
Safety information
1
Safety notices
WARNING
Failure to observe the safety instructions and residual risks
If the safety instructions and residual risks are not observed in the associated
documentation, accidents involving severe injuries or death can occur.
•Observe the safety instructions given in the associated documentation.
•
When assessing the risk, take into account residual risks.
WARNING
Malfunctions of the machine as a result of incorrect or changed parameter settings
Machines can malfunction as a result of incorrect or changed parameter assignment, which
in turn can lead to injuries or death.
•Protect the parameterization (parameter assignments) against unauthorized access.
•Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY STOP
or EMERGENCY OFF).

Safety information
1.1 Industrial security
Safety Integrated
8Function Manual, 08/2023, A5E03264275A
1.1 Industrial security
Siemens provides products and solutions with Industrial Security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement (and continuously maintain) a holistic, state-of-the-art Industrial
Security concept. Siemens products and solutions form part of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. These systems, machines and components should only be
connected to an enterprise network or the Internet if and to the extent such a connection is
necessary and only when appropriate security measures (e.g. firewalls and/or network
segmentation) are in place.
For additional information on Industrial Security measures that can be implemented, please
visit:
https://www.siemens.com/industrialsecurity (http://www.siemens.com/industrialsecurity)
Siemens products and solutions undergo continuous development to make them even more
secure. Siemens expressly recommends that product updates be applied as soon as they
become available and that only the latest product versions be used. Use of product versions
that are no longer supported, and failure to apply latest updates may increase customer’s
exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed at:
https://www.siemens.com/cert (https://www.siemens.com/cert)
Additional information is provided on the Internet:
Industrial security Configuration Manual
(https://support.industry.siemens.com/cs/ww/en/view/108862708)
WARNING
Unsafe operating states resulting from software manipulation
Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states
in your system that may lead to death, serious injury, and property damage.
•Update your software regularly.
•Integrate the automation and drive components into a holistic, state-of-the-art industrial
security concept for the plant or machine.
•Make sure that you include all installed products into the holistic industrial security
concept.
•Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners.
•
On completion of commissioning, check all security-related settings.

Safety information
1.1 Industrial security
Safety Integrated
Function Manual, 08/2023, A5E03264275A 9
DANGER
Risk minimization through Safety Integrated
Safety Integrated can be used to minimize the level of risk associated with machines and
plants.
Machines and plants can only be operated safely in conjunction with Safety Integrated
when the machine manufacturer carefully takes into consideration the following
preconditions:
•This technical user documentation – including the documented limitations, safety
information and residual risks – is known and complied with.
•The plant or machine is carefully designed and engineered. A careful and thorough
acceptance test is then performed by qualified personnel and the results documented.
•All the measures required in accordance with the plant or machine risk analysis by means
of the programmed and configured Safety Integrated Functions or by other means are
implemented and validated.
The use of Safety Integrated does not replace the plant or machine risk assessment carried
out by the machine manufacturer as required by the EC machinery directive!
In addition to using Safety Integrated Functions, further risk reduction measures must be
implemented.
NOTICE
Danger to life as a result of inactive Safety Integrated Functions after powering up
The Safety Integrated Functions are only activated after the system has completely powered
up. System startup is a critical operating state with increased risk. When accidents occur,
this can result in death or severe injury.
•
Carefully ensure that the machine is safe when the system runs up.
WARNING
Danger to life as a result of undesirable motor motion when the system runs up and
the drives are activated after changing or replacing hardware and/or software
After hardware and/or software components have been modified or replaced, it is only
permissible for the system to run up and the drives to be activated with the protective
devices closed. Personnel shall not be present within the danger zone.
•It may be necessary to carry out a partial or complete acceptance test or a simplified
functional test after having made certain changes or replacements.
•Before personnel may re-enter the hazardous area, all of the drives should be tested to
ensure that they exhibit stable control behavior by briefly moving them in both the plus
and minus directions (+/-).
•When switching on carefully observed the following:
The Safety Integrated Functions are only available and can only be selected after the
system has completely powered up.

Safety information
1.1 Industrial security
Safety Integrated
10 Function Manual, 08/2023, A5E03264275A
Note
Malfunctions as a result of withdrawing and inserting components
Malfunctions can occur by withdrawing and inserting components that are used for Safety
Integrated without having to exit the fail
-safe state. For example, PROFIsafe communication
is not rees
tablished after this event.
•
Withdrawing and inserting components used for Safety Integrated (power units, Sensor
Modules, TM54F) in operation and in the deactivated state is not permissible. Activating
the components always requires a POWER ON.
Note
Approval of option K82
Only circuits that have been manufactured by the OEM or by certified factories or that have
been installed by the authorized service for option K82, possess an approval. Possible plant
-
side reproductions by non
-certified manufacturers do not possess this approval!
An up
-to-date list of authorized factories is available on request from your local Siemens
office or from your sales support office.

Safety Integrated
Function Manual, 08/2023, A5E03264275A 11
Introduction
2
This document is a supplement to the "SINAMICS S120 Safety Integrated Function Manual"
which serves as the basis for the functional scope of the Safety Integrated Functions.
The "SINAMICS S120 Safety Integrated Function Manual" is available on the Internet at the
following address (https://support.industry.siemens.com/cs/ww/en/ps/13231/man).
This document contains additional information on the use of the Safety Integrated Functions
with the following SINAMICS converters:
•SINAMICS G130
•SINAMICS G150
•SINAMICS S120 Chassis and Chassis-2
•SINAMICS S120 Cabinet Modules
•SINAMICS S150

Introduction
Safety Integrated
12 Function Manual, 08/2023, A5E03264275A

Safety Integrated
Function Manual, 08/2023, A5E03264275A 13
General information about SINAMICS Safety
Integrated
3
3.1 Supported functions
All of the Safety Integrated Functions available under SINAMICS are listed in this section.
SINAMICS makes a distinction between Safety Integrated Basic Functions, Extended Functions
and Advanced Functions.
The safety functions listed here conform to:
•Safety Integrity Level (SIL) 2 according to IEC 61508
•Category 3 to ISO 13849-1
•Performance Level (PL) d according to ISO 13849-1.
The safety functions correspond to the functions according to IEC 61800-5-2 (under the
assumption that they are defined there).
The following Safety Integrated Functions (SI Functions) are available:
•Safety Integrated Basic Functions
These functions are part of the standard scope of the drive and can be used without
requiring an additional license. These functions are always available, and do not require
an encoder and/or do not place any special requirements on the encoder used.
–Safe Torque Off (STO)
Safe Torque Off is a safety function to avoid unexpected starting in accordance with
IEC 60204-1. STO prevents the supply of energy to the motor which can generate a
torque and corresponds to Stop Category 0.
–Safe Stop 1 (SS1, time-controlled)
Safe Stop 1 is based on the "Safe Torque Off" function. This allows a Category 1 stop in
accordance with IEC 60204-1 to be implemented.
–Safe Brake Control (SBC)
Safe Brake Control safely controls a holding brake.1)

General information about SINAMICS Safety Integrated
3.1 Supported functions
Safety Integrated
14 Function Manual, 08/2023, A5E03264275A
•Safety Integrated Extended Functions
These functions require an additional safety license. Extended Functions with encoder
require an encoder with safety capability (safety-relevant).
–Safe Torque Off (STO)
Safe Torque Off is a safety function to avoid unexpected starting in accordance with
IEC 60204-1.
–Safe Stop 1 (SS1, time- and acceleration-controlled)
Safe Stop 1 is based on the "Safe Torque Off" function. This allows a Category 1 stop in
accordance with IEC 60204-1 to be implemented.
–Safe Brake Control (SBC)
Safe Brake Control safely controls a holding brake.1)
–Safe Operating Stop (SOS)
Safe Operating Stop protects against unintentional movement. The drive is in closed-
loop control mode and is not disconnected from the power supply.
–Safe Stop 2 (SS2)
Safe Stop 2 safely brakes the motor with a subsequent transition into the "Safe
Operating Stop" state (SOS). This allows a Category 2 stop in accordance with
IEC 60204-1 to be implemented.
–Safely-Limited Speed (SLS)
Safely-Limited Speed monitors that the drive does not exceed a preset speed/velocity
limit.
–Safe Speed Monitor (SSM)
Safe Speed Monitor safely identifies when a speed limit is undershot in both directions
of motion, e.g. to identify zero speed. A fail-safe output signal is available for further
processing.
–Safe Direction (SDI)
Safe Direction is used to safely monitor the direction of motion.
–Safe gearbox stage switchover
The "Safe gearbox stage switchover" function facilitates reliable switching between
different gearbox stages. The switchover is only possible via PROFIsafe.
–Safely-Limited Acceleration (SLA)
Safely-Limited Acceleration monitors (the same as SLS) the acceleration, and
intervenes when a limit value is violated. SLA cannot prevent that the acceleration
threshold is briefly exceeded.
–Safe Brake Test (SBT)
The diagnostic function "Safe Brake Test" (SBT) checks the required holding torque of a
brake (operating or holding brake).

General information about SINAMICS Safety Integrated
3.1 Supported functions
Safety Integrated
Function Manual, 08/2023, A5E03264275A 15
•Safety Integrated Advanced Functions
These functions require an additional safety license. Advanced Functions with encoder
require an encoder with safety capability (safety relevant).
–Safely-Limited Position (SLP)
Safely-Limited Position ensures that a freely definable traversing range is not left.
–Transferring safe position values (SP)
The "Transfer safe position values (SP)" function enables you to transfer a safe position
to a higher-level controller via PROFIsafe.
–Safe Cam (SCA)
The "Safe Cam" function outputs a safe signal if the drive is within a specified position
range. Safe axis-specific range detection can be implemented using this function.
1) Note on Power/Motor Modules in the chassis format:
For the chassis format, SBC is only supported by Power/Motor Modules with article number
...3 or higher. In addition, for this format a Safe Brake Adapter is required.
For the Chassis-2 format, a Safe Brake Adapter is also required.
Note
Parallel use of Safety Integrated Functions
All Safety Integrated Functions can be used simultaneously.
Exception:
If SOS and SLS are activated simultaneously, SOS has higher priority and overrides the SLS
reaction.

General information about SINAMICS Safety Integrated
3.1 Supported functions
Safety Integrated
16 Function Manual, 08/2023, A5E03264275A
Invalid operating modes for Safety Integrated Extended Functions "without encoder"
•For the independent setting of current controller clock cycle and pulse frequency in
conjunction with Safety Integrated "without encoder", the following system clock cycles
are not permissible:
–Power Modules / Motor Modules: <62.5 μs
–p9589 = 3300 must be set to allow the current controller clock cycle and pulse
frequency to be independently set.
•For Chassis and Chassis-2 format devices, the following also applies:
–For Chassis and Chassis-2 format devices, operation without encoder is only
permissible for induction motors, however not for synchronous motors.
–No operation involving parallel connections
–Optimized pulse patterns cannot be selected
–Only using parameter p1810 = factory setting, this includes:
- No wobbling
- No fine setting of the pulse frequency
•Induction motors up to a maximum of 1000 kW; for extremely large machines, it is
necessary to adapt parameter p9585

General information about SINAMICS Safety Integrated
3.1 Supported functions
Safety Integrated
Function Manual, 08/2023, A5E03264275A 17
3.1.1 SINAMICS G130
3.1.1.1 Basic functions
Requirements
The Safety Integrated Basic Functions are part of the standard scope of the drive and can be
used without an additional license.
Supported Safety Integrated Basic Functions
Safety function
Abbreviation
Safe Torque Off
STO
Yes
Safe Stop 1
SS1
Yes
Safe Brake Control
SBC
Via Safe Brake Adapter
Article No. 6SL3355-2DX00-1AA0
Control options
•Control Unit and terminal (on the power unit)
•PROFIsafe and terminal (on the power unit)

General information about SINAMICS Safety Integrated
3.1 Supported functions
Safety Integrated
18 Function Manual, 08/2023, A5E03264275A
3.1.1.2 Extended Functions
Requirements
•Option F01: Safety license for one axis
Note
The term "axes" should also be interpreted as "drives".
•For Extended Functions with encoder:
Two SMC30 Sensor Modules (HTL/TTL encoders)
Supported Safety Integrated Extended Functions
Safety function
Abbreviation
With encoder
1)
Without encoder
Safe Torque Off
STO
Yes
Yes
2)
Safe Stop 1 with
- Safe Brake Ramp
- Safe Acceleration Monitor
SS1
SBR
SAM
Yes
Yes2)
Safe Brake Control
SBC
Yes3)
Yes2)3)
Safe Operating Stop
SOS
Yes
No
Safe Stop 2
SS2
Yes
No
Safely-Limited Speed
SLS
Yes
Yes2)
Safe Speed Monitor
SSM
Yes
Yes
2)
Safe Direction
SDI
Yes
Yes2)
Safe gearbox stage switchover
--
Yes
No
Safely-Limited Acceleration
SLA
No
No
Safe Brake Test
SBT
Yes
No
1) Two SMC30 Sensor Modules (HTL/TTL encoders)
2) The use of this safety function without an encoder is permitted only for induction motors.
3)
Using Safe Brake Adapter.
Control options
•TM54F Terminal Module
•PROFIsafe