Siemens Simatic IPC647C User manual

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SIMATIC IPC647C
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SIMATIC
Industrial PC
SIMATIC IPC647C
Getting Started
12/2010
A5E02669344-02
Introduction 1
Description
2
Application planning
3
Installing
4
Connecting
5
Commissioning
6
Troubleshooting
7
Dimension drawings
8
Appendix
A

Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation for the specific task, in particular its warning notices and
safety instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E02669344-02
Ⓟ 12/2010
Copyright © Siemens AG 2010.
Technical data subject to change

SIMATIC IPC647C
Getting Started, 12/2010, A5E02669344-02 3
Table of contents
1 Introduction................................................................................................................................................ 5
2 Description................................................................................................................................................. 7
2.1 External design ..............................................................................................................................7
2.2 Operator Controls ..........................................................................................................................8
2.3 Connecting elements .....................................................................................................................9
2.4 Status displays.............................................................................................................................11
3 Application planning................................................................................................................................. 15
3.1 Transport......................................................................................................................................15
3.2 Unpacking and checking the delivery unit ...................................................................................15
3.3 Ambient and environmental conditions........................................................................................17
3.4 Access protection.........................................................................................................................17
4 Installing .................................................................................................................................................. 19
4.1 Installing the device .....................................................................................................................19
4.2 Technical data of the telescopic rails...........................................................................................20
5 Connecting .............................................................................................................................................. 21
5.1 Connecting peripherals ................................................................................................................21
5.2 Connecting the device to power...................................................................................................22
5.3 Equipotential bonding ..................................................................................................................25
5.4 Connecting the strain relief for network cables............................................................................25
6 Commissioning ........................................................................................................................................ 27
6.1 Requirements for commissioning.................................................................................................27
6.2 Initial Commissioning - Initial Startup...........................................................................................28
6.3 Reinstalling the software..............................................................................................................29
7 Troubleshooting....................................................................................................................................... 31
7.1 General problems ........................................................................................................................31
8 Dimension drawings ................................................................................................................................ 35
8.1 Dimensional drawing of the device ..............................................................................................35
8.2 Dimensional drawing for the use of telescopic rails.....................................................................36

Table of contents
SIMATIC IPC647C
4 Getting Started, 12/2010, A5E02669344-02
A Appendix.................................................................................................................................................. 37
A.1 Guidelines and Declarations ....................................................................................................... 37
A.2 Certificates and Approvals .......................................................................................................... 38
A.3 Service and support .................................................................................................................... 39
Index........................................................................................................................................................ 41

SIMATIC IPC647C
Getting Started, 12/2010, A5E02669344-02 5
Introduction 1
Objective of this documentation
This Getting Started documentation contains all the information you need for commissioning
and using the SIMATIC IPC647C.
Scope of validity of this document
The documentation is valid for all supplied variations of the SIMATIC IPC647C and describe
the product status as of June 2010.
Operating instructions SIMATIC IPC647C
The operating instructions are available on the supplied "Documentation and Drivers" DVD.
To view and print the operating instructions, run Start and follow the instructions on the
screen.
The operating instructions provide useful information on many topics such as the hardware
expansion options, modification of the system configuration and technical data.
Conventions
The term "rack PC" or "device" is sometimes used to refer to the SIMATIC IPC647C product
in this documentation.
The abbreviation "CP" stands for CP 1616 onboard.
Note
Safety-related Notices
To avoid damage to assets and for the sake of your own personal safety, please take note of
the information on safety in this Getting Started and in the operating instructions. A warning
triangle references this safety information and is shown depending on the potential hazard.

Introduction
SIMATIC IPC647C
6 Getting Started, 12/2010, A5E02669344-02

SIMATIC IPC647C
Getting Started, 12/2010, A5E02669344-02 7
Description 2
2.1 External design
Front view of the device (example)
① Front panel with vent openings
(filter mat and fan behind the front
panel). Check the filter mat
regularly for soiling and, if
appropriate, replace it.
② Status displays
③ Reset button
④ On/off button
⑤ Lock
⑥ Option of installing:
DVD burner drive (slimline)
Hard disk removable rack
Hard disk in vibration damped
drive rack
⑦ USB ports
    
  
⑧ Lockable front door for access
security. Keep the front door
closed during normal operation.
Rear view of the device (example)
① DP connection of graphics card
② Connection elements
③ Expansion slots
④ Equipotential bonding connection
⑤ Power supply connector
  

⑥ Fan / power supply unit

Description
2.2 Operator Controls
SIMATIC IPC647C
8 Getting Started, 12/2010, A5E02669344-02
2.2 Operator Controls
Control elements, On/Off and Reset buttons
① On/off button
For switching the device on or off
The on/off switch is located on the back of
the device, see section .
The on/off switch on the back of the device
will have to be turned on for the on/off
button on the front to work.


② Reset button
The reset button can be operated using a
pointed object or a paper clip, for example.
The button signal triggers a hardware
reset. The PC performs a restart (cold
start).
CAUTION
Data may be lost when the PC performs a hardware reset.
WARNING
The on/off button signal does not cut off power to the PC! To disconnect the device
completely from the power supply, pull out the power connector.

Description
2.3 Connecting elements
SIMATIC IPC647C
Getting Started, 12/2010, A5E02669344-02 9
2.3 Connecting elements
Layout of the interfaces on the rear of the device
      



   

Description
2.3 Connecting elements
SIMATIC IPC647C
10 Getting Started, 12/2010, A5E02669344-02
Layout of the interfaces on the rear of the device
Item Designation Description
PROFINET CP 1616 onboard interface, three RJ-45 jacks (optional product version)
①
PROFIBUS/MPI PROFIBUS interface (RS 485, electrically isolated), 9-pin D-sub socket (optional
product characteristic)
② USB USB device connectors. USB ports 1 to 4
③ ETHERNET 1, 2 * 2 x RJ-45 connectors, Ethernet 10/100/1000 Mbps
④ COM Serial interface (V.24), 9-pin sub D plug
⑤ LPT Parallel interface, 25-pin
⑥ DP (Display Port) 2 x display port, DP connection of Dual Head graphics card (optional)
⑦ KEYBOARD Connection for a PS/2 keyboard
⑧ MOUSE Connection for a PS/2 mouse
⑨ DVI-I DVI/VGA connection for CRT or LCD monitor with DVI interface
VGA via DVI/VGA adapter
⑩ Audio (input) Connection for analog audio source, microphone, 3.5 mm phono jack
⑪ Audio (output) Connection for active speakers or headset, 3.5 mm phono jack
⑫ DVI-D DVI-D connection of the DP adapter
⑬ VGA VGA connection of the DP adapter
⑭ DP Display port connection of the DP adapter at Dual Head graphics card (optional)
⑮ Connecting potentials Connection for equipotential bonding
* LAN interfaces are numbered on the enclosure to provide unique identification. The numbering by the operating
system may deviate from this.

Description
2.4 Status displays
SIMATIC IPC647C
Getting Started, 12/2010, A5E02669344-02 11
Power supply
Position of the IEC connector Description


On/Off switch ①.
Socket ② for IEC connector for the AC
power supply to the device.
100 to 240 V AC is permissible as the input
voltage.
2.4 Status displays
Front status displays
Display Meaning LED Description
OFF isolated from mains
YELLOW Standby (hibernating)
POWER PC status display
GREEN PC in operation
OFF no access HDD Display for hard disk
access GREEN Access

Description
2.4 Status displays
SIMATIC IPC647C
12 Getting Started, 12/2010, A5E02669344-02
Front status displays
OFF No connection
No data traffic
ETHERNET 1 * ETHERNET status
display
GREEN Data traffic
OFF
No connection
No data traffic
ETHERNET 2 * ETHERNET status
display
GREEN Data traffic
OFF
No connection
No data traffic
PROFIBUS/MPI
(optional)
Display of the
communication status to
S7 or PROFIBUS GREEN Data traffic
OFF CP not available
CP disabled
No error, communication
established
Charging in progress
CP 1616 driver not installed
CP in NDIS mode
Flashes
slowly
Link status error
IO controller: IO device cannot be
addressed
IO controller: Duplicate IP address
Flashes
rapidly
Exception error: diagnostics via Web
or SNMP is no longer possible
SF PROFINET
(optional)
Status display for
CP 1616 onboard
AN Diagnostics information available
No communication established.
OFF WATCHDOG not activated
GREEN WATCHDOG monitoring enabled
WATCHDOG WATCHDOG status
display
RED Monitoring time elapsed
OFF Internal temperature OK TEMP Internal temperature
monitoring RED Internal temperature critical
OFF Fan speed OK FAN Fan status (only with
active SOM or
DiagMonitor software) RED Fan speed too low
OFF RAID is OK
One RED HDD1 or HDD2 not OK
Both RED RAID not OK
(for information on locating the hard
disk, refer to the section)
HDD1 ALARM
HDD2 ALARM
Hard disk alarm in
conjunction with RAID
and monitoring software
Both flash RAID is synchronized
All displays are lit Error in early BIOS Post All lit CPU startup failure
Error in early POST
* LAN interfaces are numbered on the enclosure to provide unique identification. The numbering by
the operating system may deviate from this.

Description
2.4 Status displays
SIMATIC IPC647C
Getting Started, 12/2010, A5E02669344-02 13
Rear status displays

/(' /('
Display Meaning LED Description
OFF No cable connected
Cable disabled
Interface disabled, 10 MBit
cable active
GREEN 100 MBit cable active
Green LED
Link status display
ORANGE 1000 MBit cable active
OFF No cable connected
Cable disabled
Interface disabled
No activity
Ethernet LAN 1, 2 *
Yellow LED
Activity status display
YELLOW Data transfer active
OFF No cable connected
Cable disabled
Interface disabled
Green LED
Link status display of
CP 1616 channel
GREEN Active cable connected
OFF No cable connected
Cable disabled
Interface disabled
No activity
PROFINET LAN X1,
P1, P2, P3 *
Yellow LED
Activity status display
of CP 1616 channel
YELLOW Data transfer active
* For unique labeling, the LAN and PROFINET interfaces are numbered on the enclosure. The
numbering by the operating system may deviate from this.
Virtual status displays
The two "virtual" CP 1616 LEDs are only visible in the SIMATIC software and can be read via SNMP.
RUN CP is active
STOP CP is in the stop state
PROFINET Virtual LEDs
Flashes The states "flashes slowly" or
"flashes rapidly" do not exist.

Description
2.4 Status displays
SIMATIC IPC647C
14 Getting Started, 12/2010, A5E02669344-02

SIMATIC IPC647C
Getting Started, 12/2010, A5E02669344-02 15
Application planning 3
3.1 Transport
Despite the device's rugged design, its internal components are sensitive to severe
vibrations or shock. You must therefore protect the PC from severe mechanical stress when
transporting it.
You should always use the original packaging for shipping and transporting the device.
CAUTION
Risk of damage to the device!
When transporting the PC in cold weather, it may be submitted to extreme variations in
temperature. In this situation, ensure that no moisture (condensation) develops on or inside
the device.
If condensation has developed on the device, wait at least 12 hours before you switch it on.
3.2 Unpacking and checking the delivery unit
Unpacking the device
Note the following points when you unpack the unit
● It is advisable not to dispose of the original packing material. Keep it in case you have to
transport the unit again.
● Please keep the documentation in a safe place. It is required for initial commissioning and
is part of the device.
● Check the delivery unit for any visible transport damage.
● Verify that the shipment contains the complete unit and your separately ordered
accessories. Please inform your local dealer of any disagreements or transport damage.
● Please inform Siemens AG by means of the enclosed SIMATIC IPC/PG quality control
report form.

Application planning
3.2 Unpacking and checking the delivery unit
SIMATIC IPC647C
16 Getting Started, 12/2010, A5E02669344-02
Noting down the device identification data
The device can be clearly identified with the help of this identification data in case of repairs
or theft.
Enter the following data in the table below:
● Serial number: The serial number (S VP) is located on the rating plate inside the front
door.
Figure 3-1 Rating plate IPC647C
The KCC label (1) is visible when the device has been approved for Korea.
● Order number of the device
● Ethernet address: The Ethernet address of the device is printed on the device and is
stored in the BIOS Setup (F2 key) under "Advanced > Peripheral Configuration".
● Microsoft Windows "Product Key" on the "Certificate of Authenticity" (COA). The COA
label is located on the inner side of the front door. The product key is always required to
reinstall the operating system. The Windows XP operating system is installed on the
device shown here with the COA label.
Figure 3-2 COA label
Serial number S VP ...
Order no. 6AG4112-1 ...
Microsoft Windows Product Key
Ethernet 1 address
Ethernet 2 address
CP 1616 onboard layer 2
Device equipment
The device equipment is listed on the inner side of the front door.

Application planning
3.3 Ambient and environmental conditions
SIMATIC IPC647C
Getting Started, 12/2010, A5E02669344-02 17
3.3 Ambient and environmental conditions
WARNING
If the following requirements for system installation are not observed, approvals to UL
60950-2, EN 60950-2 are rendered void and there is a risk of overheating and injury.
When you plan your project, you should make allowances for:
● Climatic and mechanical environmental conditions defined in the "General technical data"
chapter of the operating instructions.
● Avoid extreme ambient conditions as far as possible. Protect your device against dust,
moisture and heat.
● This device was designed for use in a normal industrial environment. SIMATIC Rack PCs
may not be operated in severe environments which are subject to caustic vapors or
gases without taking additional protective measures (such as the provision of clean air.)
● Do not expose the device to direct sunlight.
● Install the device in such a way that it poses no danger, for example, by falling over.
● The device conforms to protection class IP41 at the front panel. Ensure that the
installation opening for the device is splash-proof in areas which may be subject to splash
water.
● Always maintain a minimum clearance of 50 mm to the area of the ventilation slots in
order to ensure adequate ventilation of the PC.
● Do not cover the ventilation slots of the enclosure.
● The device meets requirements for fire protection housings to EN 60950-1 and can be
installed without additional fire protection enclosure.
● The connected or built-in peripherals should not introduce a counter emf in excess of
0.5 V into the device.
3.4 Access protection
The access protection of the rack PC is only enabled if the front door is locked.

Application planning
3.4 Access protection
SIMATIC IPC647C
18 Getting Started, 12/2010, A5E02669344-02

SIMATIC IPC647C
Getting Started, 12/2010, A5E02669344-02 19
Installing 4
4.1 Installing the device
Optional installation locations
The device can be installed horizontally in control desks, in switch cabinets and in 19-inch
rack systems.
Optional mounting methods
WARNING
Function test while installing the device in machines or systems
Following the results of a risk analysis, additional protection equipment on the machine or
the system is necessary to avoid endangering persons. With this, especially the
programming, configuration and wiring of the inserted peripherals have to be executed, in
accordance with the safety performance (SIL, PL or Cat.) identified by the necessary risk
analysis.
The intended use of the device has to be ensured.
The proper use of the device has to be verified with a function test on the system. This test
can detect programming, configuration and wiring errors. The test results have to be
documented and if necessary inserted into the relevant inputs.

Installing
4.2 Technical data of the telescopic rails
SIMATIC IPC647C
20 Getting Started, 12/2010, A5E02669344-02
You can mount the device as follows:
● Mounting on cabinet brackets
● Mounting on device bases
● Mounting on telescopic rails
When telescopic rails are used for mounting, the device can be withdrawn fully from the
cabinet or rack.
For more detailed information on telescopic rails, refer to the sections Technical data of
the telescopic rails (Page 20) and Dimensional drawing for the use of telescopic rails
(Page 36).

Figure 4-1 Position of the mounting holes ①
CAUTION
The mounting screws of the telescopic rails may not protrude more than 5 mm into the
enclosure.
CAUTION
Risk of injury!
It is not permitted to install the device only on the 19-inch brackets of the front panel.
4.2 Technical data of the telescopic rails
Ultimate load per pair At least 14 kg
Full extraction length At least 470 mm
Rail thickness Maximum 9.7 mm
Mounting screws M5 x 6 mm