Siemens SINAMICS G120C Administrator guide

___________________
___________________
___________________
___________________
___________________
SINAMICS
SINAMICS G120C
SINAMICS G120C,
FSD ... FSF inverters
Compact Operating Instructions
Edition 11/2016, firmware 4.7 SP6
11/2016, FW V4.7 SP6
A5E39339884B AA
Fundamental safety
instructions
1
Scope of delivery and
options
2
Installing
3
Commissioning
4
Troubleshooting and
additional information
5

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E39339884B AA
Ⓟ
11/2016 Subject to change
Copyright © Siemens AG 2015 - 2016.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

SINAMICS G120C, FSD ... FSF inverters
Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA 5
Table of contents
1 Fundamental safety instructions.............................................................................................................. 7
1.1 General safety instructions .......................................................................................................7
1.2 Industrial security ......................................................................................................................8
2 Scope of delivery and options ................................................................................................................. 9
2.1 Inverters, frame sizes FSD … FSF...........................................................................................9
2.2 Optional components..............................................................................................................11
3 Installing ............................................................................................................................................... 13
3.1 Mounting .................................................................................................................................13
3.2 Connecting..............................................................................................................................16
3.2.1 Connecting the inverter and inverter components to the line supply......................................16
3.2.2 Branch circuit protection .........................................................................................................21
3.2.3 Connecting inverters in compliance with EMC regulations.....................................................27
3.2.4 Overview of the interfaces ......................................................................................................28
3.2.5 Terminal strips ........................................................................................................................29
3.2.6 Factory setting of the interfaces..............................................................................................31
3.2.7 Default setting of the interfaces ..............................................................................................32
3.2.8 Wiring the terminal strip ..........................................................................................................40
3.2.9 Fieldbus interface allocation ...................................................................................................40
4 Commissioning ..................................................................................................................................... 41
4.1 Overview of the commissioning tools .....................................................................................41
4.2 Commissioning with BOP-2 operator panel............................................................................42
4.2.1 Quick commissioning with the BOP-2.....................................................................................43
4.2.2 Standard Drive Control ...........................................................................................................45
4.2.3 Dynamic Drive Control............................................................................................................47
4.2.4 Identifying the motor data and optimizing the closed-loop control .........................................49
4.2.5 Additional settings...................................................................................................................51
4.2.5.1 Operating the inverter with the BOP-2....................................................................................51
4.2.5.2 Changing the function of individual terminals .........................................................................54
4.2.5.3 Enabling the "Safe torque off" (STO) safety function .............................................................56
4.2.5.4 Parameter list..........................................................................................................................57
5 Troubleshooting and additional information ........................................................................................... 79
5.1 List of alarms and faults ..........................................................................................................79
5.2 Spare parts .............................................................................................................................85
5.3 Technical support....................................................................................................................85
5.4 Overview of the manuals ........................................................................................................86
Index..................................................................................................................................................... 89

Table of contents
SINAMICS G120C, FSD ... FSF inverters
6Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA
The Compact Operating Instructions describe how you install and commission the
SINAMICS G120C converter.
What is the meaning of the symbols in the manual?
Reference to further information in the manual
An operating instruction starts here.
This concludes the operating instruction.
Download from the Internet
DVD that can be ordered

SINAMICS G120C, FSD ... FSF inverters
Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA 7
Fundamental safety instructions
1
1.1
General safety instructions
WARNING
Danger to life if the safety instructions and residual risks are not observed
If the safety instructions and residual risks in the associated hardware documentation are
not observed, accidents involving severe injuries or death can occur.
•Observe the safety instructions given in the hardware documentation.
•Consider the residual risks for the risk evaluation.
WARNING
Danger to life or malfunctions of the machine as a result of incorrect or changed
parameterization
As a result of incorrect or changed parameterization, machines can malfunction, which in
turn can lead to injuries or death.
•Protect the parameterization (parameter assignments) against unauthorized access.
•Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY
STOP or EMERGENCY OFF).

Fundamental safety instructions
1.2 Industrial security
SINAMICS G120C, FSD ... FSF inverters
8Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA
1.2
Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber t
hreats, it is
necessary to implement
– and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens products and solutions only represent one component of such a
concept.
The customer is responsible for preventing unauthori
zed access to its plants, systems,
machines and networks. Systems, machines and components should only be connected to
the enterprise network or the internet if and to the extent necessary and with appropriate
security measures (e.g. use of firewalls and n
etwork segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit:
Industrial security (
http://www.siemens.com/industrialsecurity).
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends to apply product updates as soon as available and to
always use the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed at:
Ind
ustrial security (http://www.siemens.com/industrialsecurity).
WARNING
Danger to life as a result of unsafe operating states resulting from software manipulation
Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe
operating states in your system that may lead to death, serious injury, and property
damage.
•Keep the software up to date.
•Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
•Make sure that you include all installed products into the holistic industrial security
concept.
•Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners.

SINAMICS G120C, FSD ... FSF inverters
Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA 9
Scope of delivery and options
2
2.1
Inverters, frame sizes FSD … FSF
The delivery comprises at least the following components:
●A ready to run inverter with loaded firmware.
Options for upgrading and downgrading the firmware can be found on the Internet:
Firmware (http://support.automation.siemens.com/WW/news/en/67364620)
You can find the article number 6SL3210-1KE…, the hardware version (e.g. C02) and the
firmware (e.g. V4.7) on the inverter rating plate.
●1 set of shield plates, including mounting materials
●Compact Operating Instructions in German and English
●The inverter contains open-source software (OSS). The OSS license terms are saved in
the inverter.
●1 set of covers for the motor, line and braking resistor terminals.
Transferring OSS license terms to a PC
Procedure
To transfer OSS license terms to a PC, proceed as follows:
1. Switch off the inverter power supply.
2. Insert an empty memory card into the card slot of the inverter.
Overview of the interfaces (Page 28)
3. Switch on the inverter power supply.
4. The inverter writes file "Read_OSS.ZIP" to the memory card within approximately
30 seconds.
5. Switch off the inverter power supply.
6. Withdraw the memory card from the inverter.
7. Insert the memory card into the card reader of a PC.
8. Please read the license terms.
You have transferred the OSS license terms to a PC.

Scope of delivery and options
2.1 Inverters, frame sizes FSD … FSF
SINAMICS G120C, FSD ... FSF inverters
10 Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA
Type plate and technical data
The rating plate contains the Article No. and the hardware and
firmware version of the inverter. You will find a rating plate at
the following locations on the inverter:
•At the front, after removing the blanking cover for the opera-
tor panel.
•At the side on the heat sink

Scope of delivery and options
2.2 Optional components
SINAMICS G120C, FSD ... FSF inverters
Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA 11
2.2
Optional components
Line reactor
A line reactor is not required.
Output reactor
The output reactor increases the maximum permissible length of the motor cables.
Inverter
Output reactor
Frame size D 22 kW … 37 kW 6SL3210-1KE24-4 . . 1
6SL3210-1KE26-0 . . 1
6SL3210-1KE27-0 . . 1
6SE6400-3TC07-5ED0
45 kW 6SL3210-1KE28-4 . . 1 6SE6400-3TC14-5FD0
Frame size E
55 kW
6SL3210-1KE31-1 . . 1
Frame size F 75 kW … 90 kW 6SL3210-1KE31-4 . . 1
6SL3210-1KE31-7 . . 1
110 kW
6SL3210-1KE32-1 . . 1
6SL3000-2BE32-1AA0
132 kW
6SL3210-1KE32-4 . . 1
6SL3000-2BE32-6AA0
Braking resistor
The braking resistor allows the inverter to actively brake loads with high moments of inertia.
Inverter
Braking resistor
Frame size D
22 kW
6SL3210-1KE24-4 . . 1
JJY:023422620001
30 kW … 37 kW 6SL3210-1KE26-0 . . 1
6SL3210-1KE27-0 . . 1
JJY:023424020001
45 kW
6SL3210-1KE28-4 . . 1
JJY:023434020001
Frame size E
55 kW
6SL3210-1KE31-1 . . 1
Frame size F 75 kW … 90 kW 6SL3210-1KE31-4 . . 1
6SL3210-1KE31-7 . . 1
JJY:023454020001
110 kW … 132 kW 6SL3210-1KE32-1 . . 1
6SL3210-1KE32-4 . . 1
JJY:023464020001

Scope of delivery and options
2.2 Optional components
SINAMICS G120C, FSD ... FSF inverters
12 Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA

SINAMICS G120C, FSD ... FSF inverters
Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA 13
Installing
3
3.1
Mounting
Dimensions
Figure 3-1 Dimensions and minimum spacing to other devices, FSD … FSF
Table 3- 1 Dimensions, FSD … FSF
Frame size D
22 kW … 45 kW
Frame size E
55 kW
Frame size F
75 kW … 132 kW
Inverter height
472 mm
551 mm
708 mm
Height including shield plate
708 mm
850 mm
1107 mm
Height of the lower shield plate
152 mm
177 mm
257 mm
Height of the upper shield plate
84 mm
123 mm
142 mm
Width
200 mm
275 mm
305 mm
Depth
237 mm
237 mm
357 mm
Additional depth with operator panel
+ 22 mm with IOP (Intelligent Operator Panel)
+ 11 mm with BOP-2 (Basic Operator Panel) attached

Installing
3.1 Mounting
SINAMICS G120C, FSD ... FSF inverters
14 Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA
Mounting the shield plates
We recommend that you mount the shield plates provided. The shield plates make it simpler
to install the inverter in compliance with EMC regulations and to provide strength relief for
the connected cables.
Figure 3-2 Mounting the lower shield plate, FSD and FSE
Figure 3-3 Mounting the lower shield plate, FSF

Installing
3.1 Mounting
SINAMICS G120C, FSD ... FSF inverters
Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA 15
Mounting on a control cabinet panel
Table 3- 2 Drilling templates and mounting equipment, FSD … FSF
Frame size D
22 kW … 45 kW
Frame size E
55 kW
Frame size F
75 kW … 132 kW
Drilling pattern
Mounting parts 4 x M5 bolts
4 x M5 nuts
4 x M5 washers
4 x M6 bolts
4 x M6 nuts
4 x M6 washers
4 x M8 bolts
4 x M8 nuts
4 x M8 washers
Locked-rotor
(starting) torque
6 Nm 10 Nm 25 Nm
Protection against the spread of fire
The device may be operated only in closed housings or in control cabinets with protective
covers that are closed, and when all of the protective devices are used. The installation of
the device in a metal control cabinet or the protection with another equivalent measure must
prevent the spread of fire and emissions outside the control cabinet.
Protection against condensation or electrically conductive contamination
Protect the device, e.g. by installing it in a control cabinet with degree of protection IP54
according to IEC 60529 or NEMA 12. Further measures may be necessary for particularly
critical operating conditions.
If condensation or conductive pollution can be excluded at the installation site, a lower
degree of control cabinet protection may be permitted.

Installing
3.2 Connecting
SINAMICS G120C, FSD ... FSF inverters
16 Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA
3.2
Connecting
3.2.1
Connecting the inverter and inverter components to the line supply
WARNING
Danger to life caused by high leakage currents for an interrupted protective conductor
The drive components conduct a high leakage current via the protective conductor.
Touching conductive parts when the protective conductor is interrupted can result in death
or serious injury.
•Dimension the protective conductor as stipulated in the appropriate regulations.
Dimensioning the protective conductor
Observe the local regulations for protective conductors subject to an increased leakage
current at the site of operation.
①
Protective conductor for line feeder cables
②
Protective conductor for inverter line feeder cables
③
Protective conductor between PE and the electrical cabinet
④
Protective conductor for motor feeder cables

Installing
3.2 Connecting
SINAMICS G120C, FSD ... FSF inverters
Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA 17
The minimum cross-section of the protective conductor ①… ④depends on the cross-
section of the line or motor feeder cable:
●Line or motor feeder cable ≤ 16 mm2
⇒ Minimum cross-section of the protective conductor = cross-section of the line or motor
feeder cable
●16 mm² < line or motor feeder cable ≤ 35 mm2
⇒ Minimum cross-section of the protective conductor = 16 mm2
●Line or motor feeder cable > 35 mm2
⇒ Minimum cross-section of the protective conductor = ½ cross-section of the line or
motor feeder cable
Additional requirements placed on the protective conductor ①:
●For permanent connection, the protective conductor must fulfill at least one of the
following conditions:
–The protective conductor is routed so that it is protected against damage along its
complete length.
Cables routed inside electrical cabinets or enclosed machine housings are considered
to be adequately protected against mechanical damage.
–As a conductor of a multi-conductor cable, the protective conductor has a cross-
section ≥ 2.5 mm² Cu.
–For an individual conductor, the protective conductor has a cross-section ≥ 10 mm²
Cu.
–The protective conductor consists of two conductors with the same cross-section.
●When connecting a multi-core cable using an industrial plug connector according to EN
60309, the protective conductor must have a cross-section of ≥ 2.5 mm² Cu.

Installing
3.2 Connecting
SINAMICS G120C, FSD ... FSF inverters
18 Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA
Overview of the connections
Figure 3-4 Connections for the line supply, motor and braking resistor
Connecting the line supply and motor, frame sizes FSD … FSE
Remove the lower connection covers.
You m
ust re-attach the covers in order to re-
establish the touch protection of the inverter after the
cables have been connected.

Installing
3.2 Connecting
SINAMICS G120C, FSD ... FSF inverters
Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA 19
Connecting the line supply and motor, frame size FSF
Figure 3-5 Connecting the line supply and motor, FSF
Remove the lower connection covers.
Use side cutters or a fine saw blade to make openings in the cover for the cables.
You must re-attach the covers in order to re-establish the touch protection of the inverter
after the cables have been connected.
Connecting the braking resistor, frame sizes FSD … FSF
Procedure
To connect a braking resistor, proceed as follows:
1. Remove the upper inverter cover.
2. Release the two braking resistor terminals.
3. Remove the seal together with the connection cover upwards away from the inverter.
4. Adapt the seal to the cable cross-section.

Installing
3.2 Connecting
SINAMICS G120C, FSD ... FSF inverters
20 Compact Operating Instructions, 11/2016, FW V4.7 SP6, A5E39339884B AA
5. Place the seal on the cables to be connected.
6. Connect the cables in the inverter.
7. Push the seal into the inverter housing.
8. Mount the upper inverter cover.
You have connected the braking resistor.
Connection cross-sections and tightening torque