Siemens COMBIMASTER 411 User manual

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Getting Started Guide – March 2002
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5E00157510A
COMBIMASTER 411 &
MICROMASTER 411
English
This Getting Started Guide allows for easy and efficient commissioning of the
Siemens COMBIMASTER 411 and MICROMASTER 411 Inverters. For further
technical information, please refer to the Operating Instructions and the
Parameter List on the CD-ROM supplied with COMBIMASTER 411 and
MICROMASTER 411.
Contents
1Installation 3
1.1 Installation to Motor 3
1.2 Electrical Installation 6
2Avoiding Electro-Magnetic Interference 8
3Commissioning COMBIMASTER 411/MICROMASTER 411. 8
3.1 General Information 8
3.2 Commissioning Procedure Overview 9
4Quick Commissioning 14
4.1 Commissioning with BOP 14
4.1 Reset to Factory Defaults 15
4.2 Additional Control Applications 15
4.2 Further information 15
5Dimensions 15
5.1 MICROMASTER 411 - Dimensions. 15
5.2 COMBIMASTER 411 - Dimensions. 16
Getting Started Guide
УП "Спецпривод-С". http://www.privod.by/. Email: [email protected], [email protected]
Адрес: Республика Беларусь, г.Полоцк, ул. Гагарина 8, комн. 304.
Тел.: [phone], 443688, 442155, [phone]

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Getting Started Guide – March 2002
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!
Warnings
Ø This equipment contains dangerous voltages and controls
potentially dangerous rotating mechanical parts. Non-compliance
with Warnings or failure to follow the instructions contained in this
manual can result in loss of life, severe personal injury or serious
damage to property.
Ø Only suitably qualified personnel should work on this equipment,
and only after becoming familiar with all safety notices,
installation, operation and maintenance procedures contained in
this manual. The successful and safe operation of this equipment
is dependent upon its proper handling, installation, operation and
maintenance.
Ø The DC link of all MICROMASTER modules remains at a
hazardous voltage level for 5 minutes after all voltages have been
disconnected. Therefore always wait for 5 minutes after
disconnecting the inverter from the power supply before carrying
out work on any MICROMASTER modules.
Ø This equipment is capable of providing internal motor overload
protection. Refer to P0610 (level 3) and P0335, I2T is ON by
default. Motor overload protection can also be provided using an
external PTC via a digital input.
Ø This equipment is suitable for use in a circuit capable of delivering
not more than 10,000 symmetrical amperes (rms), for a maximum
voltage of 460V when protected by an H or K Class fuse. (For
further information refer to Operating Instructions).
Ø Class 1 75 °C copper wire only.
Ø See Operating Instructions for recommended tightening torques.
Ø If a Residual Current-operated protective Device (RCD) is to be
used, it must be an RCD Type B.
Ø COMBIMASTER 411 & MICROMASTER 411 cannot be used on
unearthed power supplies (IT).
!
Caution
Ø Children and the general public must be prevented from accessing
or approaching the equipment!
Ø This equipment may only be used for the purpose specified by the
manufacturer. Unauthorized modifications and the use of spare
parts and accessories that are not sold or recommended by the
manufacturer of the equipment can cause fires, electric shocks
and injuries.
Notes
Ø Keep this Getting Started Guide within easy reach of the
equipment. Ensure that it is available to all users.
Ø Whenever measuring or testing has to be performed on live
equipment regulations of Safety Code VBG 4.0 must be observed,
in particular § 8 ‘Permissible Deviations when Working on Live
Parts’. Suitable electronic tools should be used.
Ø Before carrying out any Installation and Commissioning
procedures, you must read all safety instructions and warnings,
including all warning labels attached to the equipment. Make sure
that the warning labels are kept in a legible condition and ensure
missing or damaged labels are replaced.
Ø All measurements are in metric. To convert to inches use a
conversion factor of 0.039.
Ø Power values are given in kW. To convert from kW into hp use a
conversion factor of 1.34.
УП "Спецпривод-С". http://www.privod.by/. Email: [email protected], [email protected]
Адрес: Республика Беларусь, г.Полоцк, ул. Гагарина 8, комн. 304.
Тел.: [phone], 443688, 442155, [phone]

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Getting Started Guide – March 2002
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1 Installation
!
WARNING
Ø THIS EQUIPMENT MUST BE GROUNDED.
Ø To ensure safe operation of the inverter, it must be installed and
commissioned by qualified personnel in full compliance with the
warnings laid down in the COMBIMASTER 411 and
MICROMASTER 411 operating instructions.
Ø Take particular note of general and regional installation, and
safety regulations regarding work on dangerous voltage
installations (e.g. EN 50178), as well as the relevant regulations
regarding correct use of tools and personal protective gear.
Ø Use Lifting Eyes provided if a motor has to be lifted. Do not lift
machine sets by suspending individual machines! Always check
Hoist capacity before lifting any equipment.
Ø Do not paint over the black case finish of the inverter, as this will
affect the unit's thermal performance.
1.1 Installation to Motor
1.1.1 Preparation
The Installation Kit should comprise the following items:
1. Inverter cover 9. 2 off M25 sealing plugs
2. Terminal Housing 10. 2 off M25 Gland Fixing Plates
3. Filter Module & screws
(captive)
11. 2 off U-clamp & screws (for
earth/ground connection)
4. Input – Output Board &
screws (captive)
12. 4 off M4 Inverter to Motor fixing screws
(CSC only: additional 4 off M5 screws)
5. Earth Lead 13. Motor Cable Sheath
6. 10 Off Terminal Jumpers 14. 1 off Motor Gasket (CSC only:
additional 1 off Motor Gasket)
7. Getting Started Guide and
CD
15. 1 off M12 connector blanking plug
8. 2 off Glands M25 IP68 with
O-ring
Any defective or missing items should be reported immediately to your local
Siemens Distributor or Sales Office.
1.1.2 Installation Procedure
Note
MICROMASTER 411 ONLY:
Prior to installation it may be necessary to fit an Adaptation Plate to
a non-Siemens motor. The Adaptation Plate is prepared by the
respective motor manufacturer. Normally the Adaptation Plate
makes use of the existing motor gasket.
Physical dimensions and characteristics for installation of MICROMASTER 411
are given in Section 2.3.7 and in Section 2.4.2 for COMBIMASTER 411 of the
Operating Instructions.
With the product items removed from their packaging carry out the following
installation procedure (refer to Figure 3 for location of components):
1. Separate the two halves (Inverter Cover and Terminal Housing).
2. Remove the Filter Module and I/O board.
!
Caution
Do not knock out cable gland blanking plates unless the inverter
‘electronics’ (Filter & I/O boards) have been removed!
УП "Спецпривод-С". http://www.privod.by/. Email: [email protected], [email protected]
Адрес: Республика Беларусь, г.Полоцк, ул. Гагарина 8, комн. 304.
Тел.: [phone], 443688, 442155, [phone]

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3. Remove the cable gland blanking plates (knockouts) as required. See
Figures 1 and 2.
4. Fit cable glands to terminal housing, ensuring the O-rings are fitted to
ensure the seal is maintained.
5. Fit the earth lead to the earth terminal within the motor terminal box. If
required fit a Motor PTC cable (not supplied).
6. Run all cables between the motor and inverter within the cable sheath
provided.
7. Using the appropriate motor gasket, fix the terminal housing to the motor.
Screw fixing torque values are: 1.5 Nm – M4 and 2.5 Nm – M5.
8. Insert power and control cables through glands and make off ends as
required.
9. Fit the Filter Board (See Figure 3).
10. Secure Filter board with M3 taptite screws (0.8 Nm).
11. Connect power cables as detailed in Section 1.2.1.
12. Connect up the motor terminals in either star or delta configuration as
described in Section 1.2.2.
13. Connect control wires as described in Section 1.2.3.
14. Fit the I/O board (see Figure 3).
15. Secure I/O board with M3 taptite screws (0.8 Nm).
16. Fit jumpers as required (see Section 3.2.1).
17. Place the inverter cover onto the assembled terminal housing.
18. Secure the inverter cover with the four M5 captive screws.
Use either a 4-5 mm flat bladed screwdriver or a 2pt Pozidrive Head
screwdriver.
1.1.3 Installation of Cable Glands
Before power and control cables can be connected to their respective circuits it
will first be necessary to fit the cable glands supplied.
Each gland should preferably be located to allow for convenient cable runs to
the terminals located on the Filter and I/O boards.
Figure 1
Using a hammer as
shown opposite strike
the gland plate or
‘knockout’ to obtain a
clearance for the 25 mm
cable gland.
Remove any sharp
edges from the gland
area and any swarf from
the terminal housing.
Figure 2
After the knockout has
been removed it should
be safely discarded and
the cable glands fitted as
shown in the assembly
diagram opposite.
УП "Спецпривод-С". http://www.privod.by/. Email: [email protected], [email protected]
Адрес: Республика Беларусь, г.Полоцк, ул. Гагарина 8, комн. 304.
Тел.: [phone], 443688, 442155, [phone]

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Getting Started Guide – March 2002
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Inverter Cover (CSB)
Terminal Housing (CSB)
(Cable glands shown in preferred positions)
Figure 3 lnternal Layout
УП "Спецпривод-С". http://www.privod.by/. Email: [email protected], [email protected]
Адрес: Республика Беларусь, г.Полоцк, ул. Гагарина 8, комн. 304.
Тел.: [phone], 443688, 442155, [phone]

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Figure 4 MICROMASTER 411 General Layout
1.2 Electrical Installation
1.2.1 Power Cable Connections
1. If the Inverter cover (the top-half) has already been fitted unscrew the four
M5 cross-head captive screws on the inverter cover.
2. Remove inverter (cover) to access electrical terminals.
3. Feed the power cable into the terminal housing via the appropriate gland
hole.
4. Connect power leads to terminals L1, L2, L3 and to the separate earth.
To avoid snagging on components when the inverter halves are brought
together run cables along the base of the terminal housing.
5. Use Class 1 75o C copper wire only. Use a 4-core cable. If crimp terminals
are used they must be insulated. If crimps are not used, the strip length
must not exceed 5 mm. Use a 4 - 5 mm cross-tip screwdriver to tighten the
terminal screws.
6. Recommended tightening torque for power supply terminals is as given
below.
Power Terminals Units of
measurement CSB CSC
[Nm] 1.3 1.3
Power Supply Terminal
Tightening Torque [lbf.in] 12 12
[mm2] 1.5 2.5
Minimum Cable Cross
Section [AWG] 16 14
[mm2] 4 4
Maximum Cable Cross
Section [AWG] 12 12
7. A ‘drip loop’ is recommended when connecting the mains and control
cables.
8. Ensure that the power source provides the correct voltage and is designed
for the rated current. Use appropriate circuit breakers with specified
current rating between the power supply and inverter.
9. Ensure the appropriate circuit breakers/fuses with the specified current
rating are connected between the power supply and the inverter. See
Section 7.5 of the Operating Instructions for further details.
УП "Спецпривод-С". http://www.privod.by/. Email: [email protected], [email protected]
Адрес: Республика Беларусь, г.Полоцк, ул. Гагарина 8, комн. 304.
Тел.: [phone], 443688, 442155, [phone]

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Getting Started Guide – March 2002
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!
Warning
Ø It is essential that the Inverter be correctly grounded to the
motor ground. Severe injury may result if the motor is not
correctly grounded.
Ø If the inverter is being installed after a period of storage
please refer to Section 2.1 of the Operating Instructions.
1.2.2 Motor Connections for Star/Delta
The following information shows the connection of the motor wires to
inverter/motor terminals. Motor wires should be connected in either star or
delta configuration, in accordance with the motor rating plate.
 
   
   


 

 
  

Figure 5 Star/Delta Connections
1.2.3 Control Cable Connections
!
Caution
Ø It is essential that control and power supply cables be run
separately. They must not be fed through the same cable
conduit/trunking.
1. Feed the control cable into the inverter via one of the gland holes at
the I/O module end of the terminal housing.
2. Run the control cable underneath the I/O board toward the control
terminals.
3. Connect the control wires in accordance with the terminal
information given in Figure 6.
4. Use screened cable for all control wiring. Cable connections for
Control Terminals are as given in Figure 6.
УП "Спецпривод-С". http://www.privod.by/. Email: [email protected], [email protected]
Адрес: Республика Беларусь, г.Полоцк, ул. Гагарина 8, комн. 304.
Тел.: [phone], 443688, 442155, [phone]

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RL1-C
RL1-B
89
DIN3DIN1 DIN2 0V AIN- AIN+
12 3456 7
+24V
Figure 6 Control Circuit Input Terminals
Terminal Inputs Default operation
1 Digital Input 1 [DIN1] ON/OFF1
2 Digital Input 2 [DIN2] Reverse
3 Digital Input 3 [DIN3] Fault Acknowledge
Analog Input (-/+) [AIN] 0 – 10 V Analogue Input
6/7 Option: DIN4
8/9 Output Relay Fault identification
2 Avoiding Electro-Magnetic Interference
Good installation practices will ensure safe and trouble-free operation. For
further information see Operating Instructions.
3 Commissioning COMBIMASTER 411/MICROMASTER 411.
3.1 General Information
For default operation no additional equipment is required. However, for more
complex operation either the Basic Operator Panel (BOP), Advanced Operator
Panel (AOP) or Fieldbus options can be used. These are available as non-
standard options and must be ordered separately.
When delivered the inverter has a frequency setpoint range of between 0 Hz
and 50 Hz. Regardless of its initial position the Control Potentiometer must be
turned fully counter-clockwise before the inverter can start.
!
Warning
The inverter does not have a mains power switch and is
therefore live when the power supply is connected.
Notes:
Ø If a PTC resistor is
fitted, this should be
connected between 4
(+24 V) and 3 (DIN 3).
Ø Analog Input type:
voltage input 0 – 10V.
Ø 24 V power supply =
100 mA maximum.
УП "Спецпривод-С". http://www.privod.by/. Email: [email protected], [email protected]
Адрес: Республика Беларусь, г.Полоцк, ул. Гагарина 8, комн. 304.
Тел.: [phone], 443688, 442155, [phone]

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3.2 Commissioning Procedure Overview
COMBIMASTER 411 and MICROMASTER 411 can be commissioned in a
variety of ways as explained in sections 3.2.1. to 3.2.6 below.
Installation
Commissioning
Terminal Control
Parameter
P0700 = 1
Parameter
P1000 = 1
Reference
Source
Fit Potentiometer
(setpoint added to
Control Pot.)
Ramp Times
No Jumpers
Fit Jumpers
(see section
3.2.1.)
Mechanical
Installation
Electrical
Installation
Command
Source
BOP
BOP setpoint
Analogue setpoint
Internal
(Control Pot.)
External
Jumpers Parameters (keypad)
Set Ramp Parameter
Up = P1120
Down = P1121
Commissioning
Keypad Control
Start the Motor
Speed
Reference
Default
Control
Potentiometer
Default
DIN1
ON/OFF1
Jumper: Pot = Run
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Адрес: Республика Беларусь, г.Полоцк, ул. Гагарина 8, комн. 304.
Тел.: [phone], 443688, 442155, [phone]

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3.2.1 Ramp Times Using Jumpers
Inverter ramp times can be set using a series of 5 jumpers (fit the jumpers to
enable the function). These are as shown below:
Using up to 5 jumpers allows ramp times to be set between 1 to 240 secs. See
table below for details of settings:
Time 1sec 2sec 5sec X10 X20
1s ü
2s ü
3s üü
5s ü
6s üü
7s üü
8s üüü
10s ü
ü
20s üü
30s üüü
50s üü
60s üüü
70s üüü
80s üüüü
90s üüüü
100s üü
120s üüü
140s üüü
150s üüü
160s üüüü
180s üüüü
210s üüüü
240s üüüüü
УП "Спецпривод-С". http://www.privod.by/. Email: [email protected], [email protected]
Адрес: Республика Беларусь, г.Полоцк, ул. Гагарина 8, комн. 304.
Тел.: [phone], 443688, 442155, [phone]