Siemens FUG1010 IP65 NEMA 4X User manual

Ultrasonic flowmeters
SITRANS FUG1010 IP65 NEMA 4X
Instruction Manual - September 2008
SITRANS F

Field Manual CQO:1010GCNFM-3
September 2007
For use with Operating System
Software Version 3.01.05E or later
This equipment contains components that are
susceptible to electrostatic discharge (ESD).
Please observe ESD control measures during
the handling and connection process.
Printed September 2007
SITRANS FUG 1010GCN/GCDN
CLAMP-ON MUTI-FUNCTION
GAS FLOWMETER
Prepared By Date
Reviewed By Date
Copyright©2007 Siemens Energy & Automation, Inc. All Rights Reserved Made in the USA
IMPORTANT NOTICE
Controlotron is now part of:
Siemens Energy & Automation, Inc.
Process Instrumentation Business Unit (PI BU)
CoC Ultrasonic Flow

Manual Changes
NOTE: For the latest updates and revisions to this field manual go to:
http://support.automation.siemens.com/ and check the Product Manual listing.

E-1
1010FMA-46
Errata
Digital Pgen Function and Wiring Procedure Update
ERRATA
NOTE: The following applies to System 1010GN, 1010GCN and 1010GCSN Gas Flowmeter instal-
lation manuals.
Replace the PGEN menu cell description and set up procedure in the Data Span/Set/Cal menu Span Data
option list including any related menu graphics and text throughout the manual with the following:
1010GUDN,1010GCCDN, 1010GCSCDN
(Expanded 1010N-7 I/O Module)
Installation Drawing 1010N-7-7 (Sheet 3 of 3)
(Ultra Performance Flowmeters)
PGEN
The [PGEN P/Unit Volume] menu cell entry controls a digital output pulse function and is available in
Custody Transfer units only (designated by a “C” or “U” in their part number). It allows the assigning of
PGEN digital signal pulses per unit of volume. For example, 1000 output pulses per cubic foot of gas.
The default PGEN value is configured to provide a 5000 Hz output frequency at a flow velocity of 100 ft/
sec (30 meters/sec).
NOTE: The unit of volume is determined by the Volume Units initially selected from the [Total
Volume Units] menu cell option list.
(continued on next page)
PIN# SIGNAL FUNCTION NOTES
9 PG1 PRIMARY FREQUENCY OUTPUT / OPEN COLLECTOR Digitally Synthesized
10 PG2 PRIMARY FREQUENCY OUTPUT / TTL Pulse Waveform
11 PG3 QUADRATURE FREQUENCY OUTPUT / OPEN COLLECTOR
12 PG4 QUADRATURE FREQUENCY OUTPUT / TTL
TB2

E-2
1010FMA-46Errata
PGEN Wiring Diagram
The unit must be wired as shown below before assigning PGEN output pulses.
1. TB2-9 & TB2-11 are Open Collector Outputs that
require external pull up resistors for operation.
See table on next page for External Supply Voltage
and suggested resistor value and ratings.
Maximum current into the transistor is 100mA.
Maximum Voltage is +36Vdc.
CAUTION: Negative voltages with respect ground will
permanently damage the transistors.
2: TB2-10 & TB2-12 are TTL/CMOS compatible outputs.
No pullup resistor is required.
CAUTION: Application of any external voltage, even
via a resistor, could permanently damage this circuit.
NOTES
+5V
+5V
PG1
PG3
PG4
1
3 2
1
3 2
PG2
DPGEN_1-Ø1
DPGEN_1-Ø2
DPGEN_2-Ø2
OC PGEN SIGNAL
GROUND
OC PGEN SIGNAL
TTL PGEN SIGNAL
TB2-2 GND
[VO1-]
DPGEN_2-Ø1 2
3
4
5
TTL/CMOS
TB2-2 GND
[VO1-]
TB2-4 GND
[VO2-]
2
3
4
5
TTL/CMOS
SEE TABLE
TTL PGEN SIGNAL
TO END USER
EQUIPMENT
GROUND
TO END USER
EQUIPMENT
SEE TABLE
TO END USER
EQUIPMENT
TB2-4 GND
[VO2-]
GROUND
TO END USER
EQUIPMENT
GROUND
TB2-09 DPGEN_1-Ø1
OPEN COLLECTOR
REFERENCE PHASE
5-36VDC, 15-20mA
NOMINAL CURREN
T
CONSUMPTION
TB2-10 DPGEN_2-Ø1
TTL LOGIC
REFERENCE PHASE
TB2-11 DPGEN_1-Ø2
OPEN COLLECTOR
QUADRATURE PHASE
TB2-12 DPGEN_2-Ø2
TTL LOGIC
QUADRATURE PHASE
5-36VDC, 15-20mA
NOMINAL CURREN
T
CONSUMPTION
1010N-1
MAIN BOARD 1010N-7K, -7K2 OR -7K3
I/O CONNECTION BOARD
1010N-7K, -7K2 or 7K3 I/O MODULES WITH ULTRA PRECISION FLOWMETERS
OPEN COLLECTOR USER RESISTOR RECOMMENDATIONS
USER SUPPLY
VOLTAGE
[Vdc]
5
9
12
18
24
28
36
EXTERNAL
R1 OR R2
[Ohms]
270
510
680
1000
1500
1800
2400
EXPECTED
CURRENT DRAW
[mA]
18.5
17.6
17.6
18
16
15.5
15
RECOMMENDED
RESISTOR WATTAGE
[WATTS]
1/2
1/2
1/2
3/4
1
1-1/4
1-1/4

E-3
1010FMA-46
Errata
REFERENCE
REFERENCE
QUADRATURE LEADS
FOR NEGATIVE FLOW
QUADRATURE LAGS
FOR POSITIVE FLOW
FOR POSITIVE FLOW
PG3 and PG4 LAGS PG1 and PG2 by 90º
PG1 or PG2
PG3 or PG4
FOR NEGATIVE FLOW
PG3 and PG4 LEADS PG1 and PG2 by 90º
PG1 or PG2
PG3 or PG4
To change the default PGEN settings:
From the [Span Data] menu press
From the [PGEN P/Unit Volume] menu cell, press to activate the numeric entry.
Use the numeric keys to enter the desired number of PGEN pulses per unit volume.
NOTE: Ensure that the number entered will provide sufficient resolution while remaining within
the 20 Hz to 5000 Hz pulse frequency range. Note that the PGEN output will stop send-
ing pulses at flow rates corresponding to frequencies less than 20 Hz. In this case the
PGEN value must be increased.
To store the data press ENT

MANUAL
ADDENDUM
Manual Addendum
September 2008
Copyright © 2008 Siemens Energy & Automation, Inc. All rights reserved Made in the USA
1010FMA-56
Operating System Software
Version Update

Manual Addendum 1010FMA-56
Operating System Software Version Update
INTRODUCTION
The following software operating system version update is for Version 3 flowmeters. Please refer to
this addendum when using this technical manual with Version 3 operating system software and
flowmeters that have been updated to Version 5.
Operating System Software Changes
1. The [Meter Type Menu] includes a [Language] menu item that allows the selection of multiple flowmeter
menu foreign languages.
2. Version 3 and Version 5 Operating System Differences
The following table lists the differences between Version 3 and Version 5 operating system menu
items and menu hint lines.
A-1
Version 3 Version 5
Select Pipe Class Pick Pipe Class
Pick/Install Xdcr Install Xdcr
Data/Span/Set/Ca Span/Set/Cal
Strip Chart Setup Display Setup
Dual Channel Flow 2 Channel Flow
Dual Beam Flow Dual Path Flow
Datalogger Setup Logger Setup
Temperature Range Temp Range
Pipe Configuration Pipe Config
Datalogger Setup Logger Setup
Datalogger Mode Logger Mode
Datalogger Data Logger Data
Log Time Interval Logger Interval
Display Datalogger Display Logger
Recall Site Setup Recall Site
Delete Site Setup Delete Site
Install Completed? Install Complete
Estimated Vs m/s Estimated Vs M/S
Channel /Path Setup Channel Setup
Reflexor Zero Fault/Set Zero Fault/Set
Memory Delay (sec) Memory Delay s)
Flow Volume Units Flow Vol. Units
Flow Display Range Flow Disp. Range
Flow Display Scale Flow Disp. Scale
Total Volume Units Total Vol. Units
Batch/Sample Total Batch/Sample Tot
Calibrate Flowrate Calib. Flowrate
Analog Input Setup Analog Inp Setup
Flow Vel F/S Velocity F/S
Vs m/s Vs M/S
Valc % Valc
Vaer % Vaer
Vs Max m/s Vs Max M/S
(continued )

Manual Addendum 1010FMA-56
A-2
Vs Min m/s Vs Min M/S
Channel/Path Setup Chan/Path Setup
Vfmax GAL/MIN Vfmax
Date Site Created: Site Created:
Empty % Empty
Analog Output Trim Analog Out Trim
Pick flowtube size and type Select flowtube
and start operation
Empty Flowtube Set Empty Pipe Set
Version 3 Version 5
Gas Flowmeter Flow and VoS Unit Changes
1. Flowmeter Types
Flowmeter configurations included with this change include all SITRANS F Gas Flowmeters (7ME361*).
2. Flow Units
The table below describes the translation from the current gas flow units to the new gas flow units,
where only Cubic Feet and Cubic Meter volume units are affected. Also note that M = thousands and
MM = millions. Mass units and Velocity units remain unchanged.
Note: The flow legend changes depending upon the selection of Standard Volume enabled or
disabled.
FLOW UNITS
For STD VOLUME disabled For STD VOLUME enabled
Version 3 Version 5 Version 3 Version 5
CU FT/SEC ACFS CU FT/SEC SCFS
CU FT/MIN ACFM CU FT/MIN SCFM
CU FT/HR ACFH CU FT/HR SCFH
CU FT/DAY ACFD CU FT/DAY SCFD
KCU FT/SEC MACFS KCU FT/SEC MSCFS
KCU FT/MIN MACFM KCU FT/MIN MSCFM
KCU FT/HR MACFH KCU FT/HR MSCFH
KCU FT/DAY MACFD KCU FT/DAY MSCFD
MCU FT/SEC MMACFS MCU FT/SEC MMSCFS
MCU FT/MIN MMACFM MCU FT/MIN MMSCFM
MCU FT/HR MMACFH MCU FT/HR MMSCFH
MCU FT/DAY MMACFD MCU FT/DAY MMSCFD
CU M/SEC M3/sec M/SEC NM3/sec
CU M/MIN M3/min CU M/MIN NM3/min
CU M/HR M3/hr CU M/HR NM3/hr
CU M/DAY M3/day CU M/DAY NM3/day
KCU M/SEC E3 M3/sec KCU M/SEC E3 NM3/sec
KCU M/MIN E3 M3/min KCU M/MIN E3 NM3/min
KCU M/HR E3 M3/hr KCU M/HR E3 NM3/hr
KCU M/DAY E3 M3/day KCU M/DAY E3 NM3/day
MCU M/SEC E6 M3/sec MCU M/SEC E6 NM3/sec
MCU M/MIN E6 M3/min MCU M/MIN E6 NM3/min
MCU M/HR E6 M3/hr MCU M/HR E6 NM3/hr
MCU M/DAY E6 M3/day MCU M/DAY E6 NM3/day

Manual Addendum 1010FMA-56
4. Sound Velocity Units
Sound velocity will continue to be reported in units of meters/sec for metric units but will change to
Feet/sec for English unit selection. The flowmeter will display M/S and F/S to represent these two
variations.
Note: The units for Sound Velocity will be based on the [Preferred Units] menu item found in
the [Meter Facilities] menu and can not be changed unless a new site is created.
5. Transducer Model Menu Name
The following table lists the operating system menu item differences between Version 3 Hi Precision
and Version 5 Hi Precision transducer model names that appear on the [Install Xdcr] menu. Note that
T1, T2 and T3 indicate the different temperature ranges of the transducer.
3. Total Units
Total units are similar to flow units.
TOTALIZE UNITS
For STD VOLUME disabled
Version 3 Version 5
CU FT ACF
KCU FT MACF
MCU FT MMACF
CUM M3
KCU M E3 M3
MCU M E6 M3
TOTALIZE UNITS
For STD VOLUME enabled
Version 3 Version 5
CU FT SCF
KCU FT MSCF
MCU FT MMSCF
CUM NM3
KCU M E3 NM3
MCU M E6 NM3
A-3
Version 3 Transducers Version 5 Transducers
Hi Precision Hi Precision
1011HG Hi Prec. 1011HP-T1
1011HP-T2
1011HP-T3

MANUAL
ADDENDUM
Manual Addendum
September 2008
Copyright © 2008 Siemens Energy & Automation, Inc. All rights reserved Made in the USA
1010FMA-57
Digital P-Gen
Applications
Procedure Update

Manual Addendum 1010FMA-57
Digital P-Gen Applications Procedure Update
INTRODUCTION
The following Digital P-Gen applications procedure is to be added to the Data Span/Set/Cal Menu
section of the SITRANS liquid and gas flowmeter manuals listed below:
Gas Flowmeter Manuals
FUG1010 IP 65 (NEMA 4X) Clamp-On Gas Flowmeter manual (CQO:1010GCNFM-3)
FUG1010 IP 65 (NEMA 7) Compact Clamp-On Gas Flowmeter manual (CQO:1010GCXFM-3)
FUG1010 IP 65 (NEMA 7) Compact Insert Gas Flowmeter manual (CQO:1010GXFM-3)
Liquid Flowmeter Manuals
FUH1010 IP 65 (NEMA 4X) Clamp-On Flowmeter manual (CQO:1010DVNFM-3)
FUH1010 IP 65 (NEMA 4X) Clamp-On Flowmeter manual (CQO:1010PVNFM-3)
FUH1010 IP 65 (NEMA 7) Compact Clamp-On Flowmeter manual (CQO:1010DVXFM-3)
FUH1010 IP 65 (NEMA 7) Compact Clamp-On Flowmeter manual (CQO:1010PVXFM-3)
A-1
DIGITAL P-GEN APPLICATIONS PROCEDURE
Adjusting the PGEN Output
The default setting for the Digital PGEN output provides a 5000 Hz frequency at an assumed maximum
velocity of 100 ft/sec. In certain cases it may be necessary to change this default PGEN value. For
example:
zIf the PGEN signal cable is very long, then the added cable capacitance may prevent reliable RTU
pulse detection at or near 5000 Hz. In this case it may be necessary to decrease the PGEN (Pulses
/ Unit Volume) setting using the equation below.
MaxFlow
MaxFreq
UnitVolumePulses /
Where: MaxFreq = Maximum desired frequency (Hz)
MaxFlow = Maximum flow rate (Unit Volume / second)
zFor very low operating flow rates, the pulse frequency may approach the 20 Hz limit of the PGEN
output. In this case it may be necessary to increase the PGEN (Pulses / Unit Volume) setting.
MinFlow
MinFreq
UnitVolumePulses /
Where: MinFreq = Minimum desired frequency (Hz). Must be greater than 20 Hz!
MinFlow = Minimum operating flow rate (Unit Volume / second)
Note: If STD VOL is selected then the “unit volume” for PGEN will represent Standard Volume,
not actual volume.
Forcing the PGEN Output Frequency
To test the operation of the flowmeter with an RTU, or other pulse counting device, it may be necessary
to force the PGEN output frequency, especially when the pipeline is not flowing during flowmeter
commissioning. This can be accomplished by setting the AnCal diagnostic value to a flow rate
corresponding to the desired frequency output. (Refer to the appropriate paragraph in your manual for
operation of the AnCal function.)

Manual Addendum 1010FMA-57
A-2
The example below demostrates how to calculate the AnCal flow rate based on the desired pulse output
frequency and the entered PGEN (Pulses / Unit volume) setting:
For PGEN setting = 53 Pulses /CU FT and a desired frequency = 1000 Hz
1. Temporarily change flow rate units to CU FT / SEC (Use same volume units as Totalizer.)
2. Set AnCal = 1000 / 53 = 18.868 CU FT / SEC
3. 1000 Hz frequency should now be observed on the PGEN output.

MANUAL
ADDENDUM
Manual Addendum
September 2008
Copyright © 2008 Siemens Energy & Automation, Inc. All rights reserved Made in the USA
1010FMA-58
Digital Damping
Procedure Update
For Gas & Liquid
Flowmeters