Siemens SITRANS FUP1010 User manual

Ultrasonic Flowmeters
SITRANS FUP1010 IP67 Portable
Quick Start - January 2013
SITRANS F
Answers for industry.

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1
Introduction
2
Installation
3
Commissioning
SITRANS F
4
Troubleshooting
Ultrasonic Flowmeters
A
FUP1010 IP67 Portable
Quick Start
Appendix
Operating Instructions
01/2013
CQO:QSG003 Revision 05

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: CQO:QSG003
Ⓟ 02/2013 Technical data subject to change
Copyright © Siemens AG 2013.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Table of contents
1 Introduction................................................................................................................................................ 5
1.1 Introduction ....................................................................................................................................5
1.2 Items supplied................................................................................................................................5
2 Installation ................................................................................................................................................. 7
2.1 Application Guidelines ...................................................................................................................7
2.2 Forming the Internal Battery ..........................................................................................................9
2.3 Connecting AC Power Adapter/Charger......................................................................................11
3 Commissioning ........................................................................................................................................ 13
3.1 Connecting AC Power..................................................................................................................13
3.2 Navigating the Menu....................................................................................................................14
3.3 Setting the Parameters ................................................................................................................17
3.4 Sensor Installation .......................................................................................................................25
3.4.1 General information .....................................................................................................................25
3.4.2 Installing the Sensors...................................................................................................................25
3.4.3 Final Setup...................................................................................................................................29
4 Troubleshooting....................................................................................................................................... 31
4.1 Troubleshooting ...........................................................................................................................31
4.2 Alarm Codes ................................................................................................................................33
A Appendix.................................................................................................................................................. 35
A.1 I/O Connections and Wiring.........................................................................................................35
Tables
Table 2- 1 Power Cord Codes.........................................................................................................................9
Table 3- 1 Keypad Function Chart ................................................................................................................15
Table 3- 2 Pipe Configuration Option List Definitions ...................................................................................20
Table 4- 1 Troubleshooting Tips ...................................................................................................................31
Table A- 1 Part Numbers and Connection Data............................................................................................35
Table A- 2 2 Channel/2 Path Input/Output Terminal Block Wiring ................................................................36
Table A- 3 Performance Specifications .........................................................................................................37
FUP1010 IP67 Portable Quick Start
Operating Instructions, 01/2013, CQO:QSG003 Revision 05 3

Table of contents
FUP1010 IP67 Portable Quick Start
4 Operating Instructions, 01/2013, CQO:QSG003 Revision 05
Figures
Figure 2-1 Power Adapter/Battery Charger.....................................................................................................8
Figure 2-2 Power Adapter/AC-Charger for Dual Channel Flow Meter..........................................................11
Figure 3-1 Power Adapter/AC Charger for single and Dual Channel Flow Meters.......................................13
Figure 3-2 KeyPad.........................................................................................................................................15
Figure 3-3 Typical Installation Menu Screen.................................................................................................16
Figure 3-4 Universal Sensor Label ................................................................................................................22
Figure 3-5 Hi-Precision Sensor Label............................................................................................................23
Figure 3-6 Reflect Mount with Mounting Frames and Spacer Bar (Front View) ...........................................26
Figure 3-7 Sensor..........................................................................................................................................28
Figure 3-8 Sensor Installation........................................................................................................................28
Figure 3-9 Connecting Sensors to Flow Meter..............................................................................................29
Figure 3-10 Final Setup ...................................................................................................................................30
Figure 3-11 Measuring Flow............................................................................................................................30

Introduction 1
1.1 Introduction
Introduction
This Quick Start is for the Siemens FUP1010 Weatherproof IP67 Portable flow meters. It
includes procedures to form and charge the battery pack and use the AC Power Adapter. It
also illustrates a typical set using D-Series transducers in the Reflect operating mode (for
Direct mode see Operation Instructions manual). These procedures can also be applied to
single and multi-channel models as well.
To use the Siemens Si-Ware program to assist in flow meter installation download the
program at [http://s13.me/ns/cv].
Note
Important Safety Note: For complete Important Safety considerations and Ratings, refer to
the Operation Instructions manual included with the unit.
Note
This Quick Start Guide applies to the following FUP1010 IP67 (weather proof) operating
systems: Version 3.02.02 and later and version 4.03.00 and later.
1.2 Items supplied
● SITRANS FUS1010 IP65 NEMA 4X & IP66 NEMA 7 Transmitter
● SITRANS F Literature CD
● Quick Start Guide
Note
For additional items refer to your packing slip.
FUP1010 IP67 Portable Quick Start
Operating Instructions, 01/2013, CQO:QSG003 Revision 05 5

Introduction
1.2 Items supplied
FUP1010 IP67 Portable Quick Start
6 Operating Instructions, 01/2013, CQO:QSG003 Revision 05

Installation 2
2.1 Application Guidelines
Basic Requirements
● Determine pipe material and dimensions.
● Avoid vertical pipes flowing in a downward direction.
● Avoid installation of sensors on the top and bottom of horizontal pipes, if possible.
● Select a location with the longest straight run of pipe.
● Identify upstream piping configuration (elbow, reducer, etc.).
● Pipe surface should be smooth and, if necessary, free of paint.
● Avoid pressure reduction components upstream.
● Avoid mounting on or near weld seams.
● Pipe must be full to achieve proper operation.
The flow meter has an optional battery charger that operates from a 100, 110 or 220 VAC
(50 Hz or 60 Hz) power source. It has a universal power input that requires no user
switching.
Optional cords can be provided for connection to AC outlets in most countries.
CAUTION
The 1015BCK-1 Power Adapter/Battery charger is NOT waterproof or water resistant.
Exposure to a wet or submerged environment will result in damage to the unit that cannot
be repaired and could expose the user to the risk of electric shock.
Do not allow it to become wet, or attempt to use it when wet.
FUP1010 IP67 Portable Quick Start
Operating Instructions, 01/2013, CQO:QSG003 Revision 05 7

Installation
2.1 Application Guidelines
FUP1010 IP67 Portable Quick Start
8 Operating Instructions, 01/2013, CQO:QSG003 Revision 05
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① IEC 320 Power Inlet
②. Connector
③ 0,9 meters minimum (3 ft)
④ NEMA 5 - 15P (see Power Cord table)
⑤ IEC 320 Plug (see Power Cord table)
Figure 2-1 Power Adapter/Battery Charger

Installation
2.2 Forming the Internal Battery
FUP1010 IP67 Portable Quick Start
Operating Instructions, 01/2013, CQO:QSG003 Revision 05 9
Table 2- 1 Power Cord Codes
POWER CORD Assembly P/N
Plug Std. Rating
1015BCA-1 CEE 7/7 10A / 230VAC
1015BCC-1 A5 3112 10A / 250VAC
1015BCD-1 BS 1363 5A / 240VAC
1015BCJ-1 JIS 8303 12A / 125VAC
1015BCK-1 NEM 5-15P 10A / 120VAC
1015BCL-1 SEV 1011 10A / 250VAC
2.2 Forming the Internal Battery
Battery Operation
All portable systems include battery chargers that operate from an AC voltage source. We
strongly recommend that you "form" and charge the battery before operating the system for
the first time.
The Charge Indicator LED
A battery status indicator shows the status of its internal battery and charging circuits. The
indicator LED color switches between red or green based upon the flow meter operation.
LED Battery Condition
Green Trickle charge in progress
Red Rapid Charge in progress (flow meter must be off)
Forming the Internal Battery
The flow meter uses an internal, rechargeable battery pack designed for a rapid charge cycle
(NiMH, 12 VDC, 3200mAH). The batteries have to be "formed" to deliver their optimum
operating time, which is approximately 7 hours. This is accomplished by performing a
minimum of two complete discharge/charge cycles.
Note
To remove, replace or dispose of the internal battery pack refer to Maintenance and Service
section in the instruction manual.

Installation
2.2 Forming the Internal Battery
FUP1010 IP67 Portable Quick Start
10 Operating Instructions, 01/2013, CQO:QSG003 Revision 05
To Produce a Charge/Discharge Cycle:
1. Press the ON keypad to turn the flow meter ON without connecting an external power
source. Leave it ON until an automatic shutdown occurs.
2. Connect the AC charger (Page 11) and charge the internal battery with the meter power
shut OFF. The charge indicator LED will turn RED (Rapid Charge) for approximately 1 to
2 hours, then turn GREEN (Trickle Charge). Charge the battery for an additional 8 hours
or more.
3. Repeat the charge/discharge cycle again. The battery should now be "formed" to provide
its maximum operating time.
To maintain the battery "forming," whenever possible, discharge the battery completely
before recharging. If the operating time during battery use appears to be unusually short,
then a discharge/charge cycle should lengthen the operating time. If this does not correct a
short operating time, then the internal battery should be replaced.
Status Indication Action
Battery Warning Beeper Normal operation, periodic audible alarm Connect a Battery Charger for
continued operation.
Battery Discharge Unit will not turn on (no display screen) Connect to Battery Charger for at least
1.5 hours before attempting to operate.

Installation
2.3 Connecting AC Power Adapter/Charger
FUP1010 IP67 Portable Quick Start
Operating Instructions, 01/2013, CQO:QSG003 Revision 05 11
2.3 Connecting AC Power Adapter/Charger
Connecting the 1015BCK-1 (7ME39404PG00) Power Adapter/Charger
1. Connect the AC power cord to the AC cord input of the Power Adapter/Charger.
2. Plug the Power Adapter/Charger connector into the rear panel Auxiliary Power/Battery
Charger input connector.
3. Plug the Power Adapter/Charger AC plug into an AC power outlet.
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① AC Cord Input ⑤ Input/Output Connector
② Connect to Rear Panel Power Input Connector ⑥ RS-232 Port
③ Flow Sensor Channel 2 ⑦ Battery Status Indicator
④ Flow Sensor Channel 1 ⑧ Auxiliary Power/Battery Charger Input
Figure 2-2 Power Adapter/AC-Charger for Dual Channel Flow Meter

Installation
2.3 Connecting AC Power Adapter/Charger
FUP1010 IP67 Portable Quick Start
12 Operating Instructions, 01/2013, CQO:QSG003 Revision 05

3
Commissioning
3.1 Connecting AC Power
Connecting the 1015BCK-1 (7ME39404PG00) Power Adapter/Charger
1. Connect the AC power cord to the AC Cord input of the Power Adapter/Charger.
2. Plug the Power adapter connector into the rear panel Power input connector.
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① AC Cord Input
② Connect to Rear Panel Power Input Connector
③ Battery Status Indicator
④ Auxiliary Power/Battery Charger Input
Figure 3-1 Power Adapter/AC Charger for single and Dual Channel Flow Meters
FUP1010 IP67 Portable Quick Start
Operating Instructions, 01/2013, CQO:QSG003 Revision 05 13

Commissioning
3.2 Navigating the Menu
FUP1010 IP67 Portable Quick Start
14 Operating Instructions, 01/2013, CQO:QSG003 Revision 05
3. Plug charger into an AC outlet. Within 10 seconds of power-up the flow meter main
display will become active and a typical Siemens graphic will briefly appear. The screen
also identifies the software version of the unit.
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4. Press the <MENU> key and the Main Menu will appear.
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3.2 Navigating the Menu
Installation Menu Navigation
The Installation Menu Chart is a multi-level structure divided into three columns from left to right
Level A - lists the major menu categories.
Level B - list the menu cells associated with Level A. You can enter data into Level B menu cells that
are display parameters in a column at the right of the screen.
Level C - lists the Level B data
Level B Level C
Recall Site Setup Pump 1
Pump 2
Level A
Channel Enable
Create/Name Site
Site Security
Delete Site Setup
Save/Rename Site

Commissioning
3.2 Navigating the Menu
FUP1010 IP67 Portable Quick Start
Operating Instructions, 01/2013, CQO:QSG003 Revision 05 15
+-
=+
*
F1 F3
F2 F4
MENU
CLR
ENTER
DATA
LOG
ALT
CTRL
HELP
123
0
789
456
Figure 3-2 KeyPad
Note
Use <Left Arrow> key to return to previous menus.
Table 3- 1 Keypad Function Chart
Keys Description
MENU Press to activate the Installation Menu.
ENTER Store numeric data, select from option lists, etc.
Left / Right Arrows Menu navigation keys move cursor.
Up / Down Arrows Same as <Left> and <Right> arrows. Scrolls option lists and graphic display screen.
CLR Erases data or selects list options.
Numbers 0 - 9 Use to type numeric data.
Decimal Point Use for decimal points in numeric data.
Math Operators 4-function math operations in numeric entry cells.
"F" Keys 1, 2, and 3 Used to start/stop/reset Totalizer.
F4 Caution: used during power up for system reset.
CTRL and ALT Used as shift keys for alternative key functions.
DATALOG Triggers immediate Datalogger report.
Plus and Minus [+ / -] Changes the sign of numeric data.

Commissioning
3.2 Navigating the Menu
FUP1010 IP67 Portable Quick Start
16 Operating Instructions, 01/2013, CQO:QSG003 Revision 05
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① Menu Cell Data (left-hand column) ⑤ Current Selected Measurement Channel
② Highlighted Menu Cell ⑥ Site Name Identified
③ Menu Prompt Line (Reverse Video) ⑦ Highlighted Data
④ Current Selected Meter Type ⑧ Menu Cell Data (right-hand column)
Figure 3-3 Typical Installation Menu Screen

Commissioning
3.3 Setting the Parameters
FUP1010 IP67 Portable Quick Start
Operating Instructions, 01/2013, CQO:QSG003 Revision 05 17
3.3 Setting the Parameters
Select Language and Units
Note
Before creating a site select a language and then English or Metric units from the Meter
Facilities menu.
Select a Meter Type
1. Press the <MENU> key and select the Meter Type.
2. Press the Right Arrow> and scroll to [2 Channel Flow]
Note
Select [2 Channel Flow] if measuring two different pipes and [2 Path Flow] if sensors are
mounted on the same pipe.
3. Press <ENTER> to select. Press <Right Arrow> to select meter function. Press
<ENTER>.
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② Select if two sensors are mounted on the same pipe.
③ Select for summing or subtracting flow from two different pipes.
Create a Site
1. Before proceeding make sure that English or Metric units have been selected.
2. At the [Channel Setup] Menu press <Right Arrow> and enter a Site name.
3. Press <ENTER> to create Site name (e.g., ABC). (See figure below.)

Commissioning
3.3 Setting the Parameters
FUP1010 IP67 Portable Quick Start
18 Operating Instructions, 01/2013, CQO:QSG003 Revision 05
Note
To set English or Metric units: In the Meter Type menu, scroll to Meter Facilities Menu.
Press <Right Arrow> and select desired units. Press <ENTER> to select. Press <Left
Arrow> and <Up Arrow> to return to Meter Type menu.
Note
To select letters: Press <Right Arrow> to cursor and then press <Up/Down Arrow> to
select letters and numbers. Press <ENTER> when done.
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4. Scroll to [Save/Rename Site]. Press <Right Arrow> then press <ENTER> to save site.
5. Press the <Left Arrow> and return to the main menu.
Select Pipe Class
1. Press the <Right Arrow> to select Pipe Class. Press <Right Arrow> again and scroll to
desired Pipe Class.
2. Press <ENTER> to select.
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3. Pre-programmed Pipe Size and relevant pipe parameters will appear in menu cells. Press
<Right Arrow> and scroll to desired pipe size.